Die blank quenching treatment equipment for die manufacturing

Abstract

The utility model discloses mold blank quenching treatment equipment for mold manufacturing, which comprises quenching equipment, the quenching equipment mainly comprises a high-frequency heating machine main body, a high-frequency energy output end, a heat conduction conduit and a quenching heat output plate, and the high-frequency heating machine main body is provided with a precise displacement module; the precise displacement module comprises a guide support installed on one side of the high-frequency heating machine body, two sets of guide grooves are formed in the guide support, a T-shaped guide block is arranged on one side of the guide groove above the guide support, one end of the T-shaped guide block extends into the guide groove and is connected with a lead screw in the guide groove, and the other end of the T-shaped guide block is connected with the lead screw in the guide groove. The lead screw is connected with the output end of a control motor on one side of the guide support. Flexible movement of the quenching heat output plate is achieved through the precise displacement module, the quenching heat output plate can be precisely positioned to any to-be-quenched part of the mold blank, the quenching precision is effectively improved, and the quality problem caused by uneven heating is avoided.

Description

Technical Field

[0001] This utility model relates to the field of mold manufacturing equipment technology, and in particular to a mold blank quenching treatment device for mold manufacturing. Background Technology

[0002] In the mold manufacturing industry, the quenching treatment of mold blanks plays a key role in improving the performance of molds. Handheld high-frequency heating machines are a commonly used quenching treatment equipment and are widely used in actual production due to their convenience.

[0003] However, existing handheld high-frequency heating machines have some limitations in use. These devices are usually handled manually, and it is difficult to maintain absolute stability and precision in hand movements. As a result, when processing the tiny grooves, narrow gaps, and other delicate parts to be quenched in precision molds, the output block of the heating machine is difficult to be precisely positioned, which can cause the heating area to deviate from the target position, resulting in uneven quenching and seriously affecting the quality and performance of the mold.

[0004] Therefore, we provide a mold blank quenching treatment device for mold manufacturing. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned technical problems by providing a mold blank quenching treatment device for mold manufacturing. This device can accurately position the output block of the heating machine body to any part of the mold blank to be quenched, effectively avoiding quenching quality problems caused by uneven heating.

[0006] In view of this, the present invention provides a mold blank quenching treatment equipment for mold manufacturing, including a quenching device, which mainly consists of a high-frequency heating machine body, a high-frequency energy output end, a heat conduction conduit, and a quenching heat output plate, wherein the high-frequency heating machine body is provided with a precision displacement module;

[0007] The precision displacement module includes a guide bracket installed on one side of the high-frequency heating machine body. The guide bracket has two sets of guide grooves. A T-shaped guide block is located on one side of the upper guide groove, with one end extending into the guide groove and connected to a lead screw within the groove. The lead screw is connected to the output end of a control motor on one side of the guide bracket. A vertical adjustment plate is located in the vertical guide groove on the side of the T-shaped guide block. The vertical adjustment plate has a toothed groove on one end and a connecting rotating seat on one side. One end of the heat conduction conduit is connected to the connecting rotating seat, and the high-frequency energy output end of the connecting rotating seat is connected to a quenching heat output plate. A transmission gear shaft is located in the guide groove below the guide bracket. The transmission gear shaft meshes with the toothed groove on one side of the vertical adjustment plate, and one end of the transmission gear shaft is connected to the output end of a rotary motor on the side wall of the guide bracket.

[0008] Preferably, the output end of the rotary motor is connected to a rotating tooth, and a tooth cavity is provided on one side of the transmission gear shaft, through which the rotary motor meshes with the tooth cavity.

[0009] Preferably, the high-frequency heating machine body is equipped with a controller, which can be electrically connected to the control motor and the rotary motor through PLC programming technology.

[0010] Preferably, the bottom of the high-frequency heating machine body is also equipped with casters, which are embedded in the bottom of the high-frequency heating machine body.

[0011] Preferably, a receiving plate is provided on one side of the guide bracket, and the receiving plate is installed directly below the quenching heat output plate.

[0012] Preferably, the surface of the receiving tray is carefully planned with several sets of processing part placement areas, which are arranged in an array on the receiving tray.

[0013] Preferably, a positioning block is provided on one side of the receiving plate, and the receiving plate is detachably installed on one side of the guide bracket through the positioning blocks at both ends.

[0014] Compared with the prior art, this utility model provides a mold blank quenching treatment device for mold manufacturing, which has the following beneficial effects:

[0015] 1. This utility model achieves flexible movement of the quenching heat output plate through a precision displacement module, which can accurately position the quenching heat output plate to any part of the mold blank to be quenched, effectively improving quenching accuracy and avoiding quality problems caused by uneven heating.

[0016] 2. This utility model facilitates the overall movement of the high-frequency heating machine by using casters at the bottom of the main body, saving transportation time and manpower. The controller is integrated into the main body of the high-frequency heating machine and is electrically connected to the control motor and rotary motor through PLC programming technology. Operators can conveniently control the precise displacement module and quickly adjust the position of the quenching heat output plate, greatly shortening the quenching operation preparation time and improving production efficiency.

[0017] 3. In this utility model, the receiving tray can be detachably installed on one side of the guide bracket via the positioning block, which makes it convenient to replace the receiving tray of different specifications to adapt to mold blanks of different sizes. At the same time, the processing part placement area distributed on its surface can orderly place various mold blanks, improve the equipment's compatibility with different molds, and meet diverse production needs.

[0018] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of a mold blank quenching treatment device for mold manufacturing proposed in this utility model.

[0020] Figure 2 This is a schematic diagram of the precise displacement module of a mold blank quenching treatment equipment for mold manufacturing proposed in this utility model.

[0021] Figure 3 This utility model presents a schematic diagram of the installation structure of a rotary motor and transmission gear shaft for a mold blank quenching treatment equipment used in mold manufacturing.

[0022] Figure 4 This utility model presents a schematic diagram of the mounting structure of a receiving tray for a mold blank quenching treatment device used in mold manufacturing.

[0023] In the diagram: 1. High-frequency heating machine body; 11. Controller; 12. Moving wheel; 2. High-frequency energy output end; 3. Heat conduction conduit; 4. Quenching heat output plate; 5. Precision displacement module; 51. Guide bracket; 52. Lead screw; 53. Control motor; 54. T-shaped guide block; 55. Vertical adjustment plate; 551. Gear groove; 552. Connecting rotary seat; 56. Rotary motor; 561. Rotating gear; 57. Transmission gear shaft; 6. Support plate; 61. Positioning block; 62. Workpiece placement area. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] Example 1: A quenching treatment device for mold blanks used in mold manufacturing, such as... Figures 1-4 As shown, the equipment includes a quenching device, which mainly consists of a high-frequency heating machine body 1, a high-frequency energy output end 2, a heat conduction conduit 3, and a quenching heat output plate 4. The high-frequency heating machine body 1 is equipped with a precision displacement module 5.

[0027] The precision displacement module 5 includes a guide bracket 51 installed on one side of the high-frequency heating machine body 1. The guide bracket 51 has two sets of guide grooves. A T-shaped guide block 54 is provided on one side of the guide groove above the guide bracket 51. One end of the T-shaped guide block 54 extends into the guide groove and is connected to a lead screw 52 in the guide groove. The lead screw 52 is connected to the output end of the control motor 53 on one side of the guide bracket 51. A vertical adjustment plate 55 is provided in the vertical guide groove on the side of the T-shaped guide block 54. A toothed groove 551 is provided on the end side of the vertical adjustment plate 55. A connecting rotating seat 552 is provided on one side of the vertical adjustment plate 55. One end of the heat conduction conduit 3 is connected to the connecting rotating seat 552, and the high-frequency energy output end 2 of the connecting rotating seat 552 is connected to the quenching heat output plate 4. A transmission gear shaft 57 is provided in the guide groove below the guide bracket 51. The transmission gear shaft 57 meshes with the toothed groove 551 on one side of the vertical adjustment plate 55. One end of the transmission gear shaft 57 is connected to the output end of the rotary motor 56 on the side wall of the guide bracket 51.

[0028] In use, according to the position and process requirements of the workpiece to be quenched, the control motor 53 is started, which drives the lead screw 52 to rotate. Since the lead screw 52 is connected to the T-shaped guide block 54, the T-shaped guide block 54 moves horizontally in the guide groove above the guide bracket 51, thereby driving the horizontal position of the connected vertical adjustment plate 55, connecting rotary seat 552, heat conduction conduit 3 and quenching heat output plate 4. Since the tooth groove 551 of the vertical adjustment plate 55 meshes with the transmission gear shaft 57, the vertical adjustment plate 55 can move horizontally on the tooth groove 551 of the transmission gear shaft 57 when moving horizontally. After the horizontal direction is adjusted, the rotary motor 56 drives the rotary motor 55 to rotate. 6 drives the transmission gear shaft 57 to rotate. Since the transmission gear shaft 57 meshes with the tooth groove 551 on one side of the vertical adjustment plate 55, the vertical adjustment plate 55 moves up and down in the vertical guide groove on the side of the T-shaped guide block 54, so that the quenching heat output plate 4 and the workpiece to be quenched reach a suitable distance in the vertical direction. Then, the high-frequency heating machine body 1 is started. The high-frequency energy generated by the high-frequency heating machine body 1 is transmitted to the heat conduction conduit 3 through the high-frequency energy output end 2, and then transmitted to the connecting rotating seat 552 through the heat conduction conduit 3, and finally transmitted to the quenching heat output plate 4. The quenching heat output plate 4 converts the high-frequency energy into heat energy to heat the workpiece to be quenched, so that it reaches the temperature required for quenching.

[0029] like Figures 1-4 As shown, the output end of the rotary motor 56 is connected to a rotating tooth 561, and a tooth cavity is provided on one side of the transmission gear shaft 57. The rotary motor 56 meshes with the tooth cavity through the rotating tooth 561. When the rotating tooth 561 meshes with the tooth cavity, a precise transmission ratio can be achieved, so that the rotation of the rotary motor 56 and the rotation of the transmission gear shaft 57 are highly synchronized. This ensures that the transmission gear shaft 57 rotates at a predetermined speed and angle, thereby providing precise drive for the vertical movement of the vertical adjustment plate 55.

[0030] like Figures 1-4 As shown, the main body 1 of the high-frequency heating machine integrates a controller 11. The controller 11 can be electrically connected to the control motor 53 and the rotary motor 56 via PLC programming technology. Through PLC programming technology, the start, stop, speed, and direction of the motor 53 can be precisely controlled. Furthermore, the horizontal displacement driven by the control motor 53 and the vertical displacement driven by the rotary motor 56 can be positioned with extremely high precision, as explained here. The controller 11's control of the control motor 53 and the rotary motor 56 via PLC programming is a mature existing technology and will not be described in detail here.

[0031] like Figures 1-4 As shown, the bottom of the high-frequency heating machine body 1 is also equipped with a moving wheel 12. The moving wheel 12 is embedded in the bottom of the high-frequency heating machine body 1, so that the high-frequency heating machine body 1 can be moved conveniently in the workshop or work site, and the position of the equipment can be flexibly adjusted according to production needs, so as to facilitate cooperation with other production equipment or processes.

[0032] Example 2: A quenching treatment device for mold blanks used in mold manufacturing, such as... Figures 1-4 As shown, a receiving plate 6 is provided on one side of the guide bracket 51, and the receiving plate 6 is installed directly below the quenching heat output plate 4.

[0033] The surface of the receiving pallet 6 is carefully planned with several sets of processing part placement areas 62, which are arranged in an array on the receiving pallet 6.

[0034] A positioning block 61 is provided on one side of the receiving plate 6, and the receiving plate 6 is detachably installed on one side of the guide bracket 51 through the positioning blocks 61 at both ends.

[0035] In use, the receiving plate 6 is installed on one side of the guide bracket 51 through the positioning blocks 61 at both ends, so that the receiving plate 6 is directly below the quenching heat output plate 4, and ensure that the installation is firm and the positioning is accurate. According to the size and quantity of the workpiece to be processed, the workpiece is placed in the workpiece placement area 62 on the surface of the receiving plate 6. Since the workpiece placement area 62 is arranged in an orderly array, it ensures that the workpiece is placed neatly, which facilitates subsequent operation and positioning.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A mould blank quenching apparatus for mould manufacturing, comprising a quenching apparatus consisting mainly of a high frequency heating machine body (1), a high frequency energy output end (2), a heat conducting conduit (3), a quenching heat output plate (4), wherein, The high-frequency heating machine body (1) is provided with a precise displacement module (5), characterized in that: The precise displacement module (5) comprises a guide support (51) mounted on one side of the high-frequency heating machine body (1), and two groups of guide grooves are arranged on the guide support (51), wherein a T-shaped guide block (54) is arranged on one side of the guide groove above the guide support (51), one end of the T-shaped guide block (54) extends into the guide groove and is connected with a lead screw (52) in the guide groove, and the lead screw (52) is connected with an output end of a control motor (53) on one side of the guide support (51); a vertical adjusting plate (55) is arranged in a vertical guide groove on the side of the T-shaped guide block (54), a gear groove (551) is arranged on the end side of the vertical adjusting plate (55), a connecting rotating seat (552) is arranged on one side of the vertical adjusting plate (55), one end of a heat conduction pipe (3) is connected with the connecting rotating seat (552), and a high-frequency energy output end (2) of the connecting rotating seat (552) is connected with a quenching heat output plate (4); a transmission gear shaft (57) is arranged in the guide groove below the guide support (51), the transmission gear shaft (57) is engaged with the gear groove (551) on one side of the vertical adjusting plate (55), and one end of the transmission gear shaft (57) is connected with an output end of a rotating motor (56) on the side wall of the guide support (51).

2. The mold blank quenching apparatus for mold manufacturing according to claim 1, wherein The output end of the rotating motor (56) is connected with a rotating gear (561), one side of the transmission gear shaft (57) is provided with a gear cavity, and the rotating motor (56) is engaged with the gear cavity through the rotating gear (561).

3. The mold blank quenching apparatus for mold manufacturing according to Claim 1, wherein The high-frequency heating machine body (1) is integrally provided with a controller (11), and the controller (11) is electrically connected with the control motor (53) and the rotating motor (56) through PLC programming technology.

4. The mold blank quenching apparatus for mold manufacturing according to claim 3, wherein The high-frequency heating machine body (1) is further provided with a moving wheel (12) at the bottom, and the moving wheel (12) is embeddedly mounted at the bottom of the high-frequency heating machine body (1).

5. The mold blank quenching apparatus for mold manufacturing according to Claim 1, wherein One side of the guide support (51) is provided with a receiving supporting plate (6), and the receiving supporting plate (6) is mounted directly below the quenching heat output plate (4).

6. The mold blank quenching apparatus for mold manufacturing according to claim 5, wherein A plurality of processing piece placing areas (62) are arranged on the surface of the receiving supporting plate (6), and the processing piece placing areas (62) are orderly distributed on the receiving supporting plate (6) in an array form.

7. The mold blank quenching apparatus for mold manufacturing according to claim 6, wherein One side of the receiving supporting plate (6) is provided with a positioning block (61), and the receiving supporting plate (6) is detachably mounted on one side of the guide support (51) through the positioning blocks (61) at both ends.

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