Road surface maintenance device for road construction of highway engineering

By designing a barrel structure with a drive motor and a discharge adjustment mechanism, the problem of inconvenient asphalt storage and retrieval was solved, and flexible control of the discharge volume and ease of operation were achieved.

CN224063244UActive Publication Date: 2026-03-31ZHEJIANG EXPRESSWAY MAINTENANCE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In the existing technology, the storage and retrieval of asphalt in the barrel on the vehicle frame is relatively cumbersome, there is a lack of suitable automatic discharge mechanism, and the discharge volume is not easy to control.

Method used

An asphalt pouring mechanism was designed, which includes a barrel, a drive motor and a discharge mechanism. The barrel is flipped and the discharge is adjusted by the cooperation of the rotating shaft and the limiting guide groove. The discharge adjustment mechanism is also equipped to control the discharge amount.

Benefits of technology

It enables convenient asphalt dumping and flexible adjustment of output, reducing manpower consumption and improving operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a road surface maintenance device for road construction of highway engineering, which comprises a frame provided with a fixed seat; the asphalt dumping mechanism comprises a barrel body and a driving motor, the barrel body is rotationally arranged on the fixed seat and pivots around a pivot axis relative to the fixed seat, the driving motor is connected with the barrel body and drives the barrel body to overturn around the pivot axis so as to dump asphalt in the barrel body, and the barrel body is provided with a discharging mechanism which is communicated with an inner cavity of the barrel body and used for controlling discharging; and the control box is arranged on the frame, is connected with the driving motor and the discharging mechanism, and is used for controlling the driving motor and the discharging mechanism to act. The asphalt discharging device has the beneficial effects that asphalt in the barrel body can be conveniently discharged and adjusted, so that manpower is saved; the slicking motor and the slicking seat are arranged at the bottom of the frame, asphalt laid at the maintenance position is slicked, manual slicking of workers is avoided, practicability is improved, the slicking seat is detachably arranged relative to the supporting columns, replacement is convenient, and the service life of the device is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of road construction technology, and more specifically, to a road surface maintenance device for highway engineering road construction. Background Technology

[0002] Road construction and maintenance are crucial for ensuring road safety and smooth traffic flow. During use, roads suffer damage and wear due to factors such as vehicles and weather, requiring timely repair and maintenance. For example, Chinese Patent 202310337307.X discloses a high-performance asphalt mixture pavement maintenance device and process. This application uses a frame with rollers mounted at its bottom for movement. An outer tank, in conjunction with an inner tank, holds the materials for maintenance and repair. The device is further enhanced by a main heating tank, a drive motor, and a mixing shaft. The material is melted and then pumped out by a material pump and discharged from the discharge pipe and hopper for road surface filling and maintenance. The pressure roller flattens the repaired area. When the filler needs to be replaced, the top cover can be removed via the mating ring and assembly ring, and the inner tank can be taken out. The inner tank, along with the new filler and its container, is then connected to the outer tank. When the inner tank is placed into the outer tank, the pressure rod presses against the top plug, creating a gap between the top plug and the outer frame, allowing the filler material to flow down from the outer frame to the material pump, facilitating material replacement. In this road maintenance device, the asphalt is stored in a barrel on the frame. Asphalt retrieval is cumbersome, requiring a material pump. Due to the special properties of asphalt, the pipeline is prone to clogging. Furthermore, the fixed size of the discharge opening makes it difficult to control the discharge volume, and a suitable opening adjustment mechanism is lacking. Utility Model Content

[0003] In view of the problems existing in the prior art, this utility model provides a road surface maintenance device for highway engineering road construction, so as to solve the technical problems mentioned in the background art, such as the storage of asphalt in the barrel on the vehicle frame, the cumbersome operation of asphalt retrieval, and the lack of a suitable automatic discharge mechanism.

[0004] To solve the above problems, the technical solution adopted in this application is:

[0005] The road surface maintenance device for highway engineering construction according to this utility model is characterized by comprising:

[0006] A frame, on which a fixed seat is provided;

[0007] An asphalt pouring mechanism includes a barrel rotatably mounted on a fixed base and pivoting relative to the fixed base about a pivot axis, and a drive motor connected to the barrel and driving the barrel to rotate about the pivot axis to pour asphalt out of the barrel. The barrel is provided with a discharge mechanism communicating with the inner cavity of the barrel for controlling the discharge; and / or

[0008] A control box is mounted on the vehicle frame and connected to the drive motor and the discharge mechanism, and is used to control the operation of the drive motor and the discharge mechanism.

[0009] As a preferred embodiment of the present invention, the fixing base includes two fixing plates arranged opposite to each other along the left-right direction of the frame. The two fixing plates together define a channel for the barrel to rotate freely around the pivot axis, and at least one of the fixing plates is provided with a limiting and guiding groove to guide the barrel during the rotation process.

[0010] As a preferred embodiment of this utility model, the two fixing plates are provided with limiting and guiding grooves that are identical in position and shape.

[0011] As a preferred embodiment of this utility model, the limiting guide groove is in the shape of an upwardly convex arc.

[0012] As a preferred embodiment of this utility model, the barrel body is located within the channel and is pivotally connected to the fixed plate via a rotating shaft; one end of the rotating shaft near the barrel body is fixedly connected to the barrel body, and the other end of the rotating shaft away from the barrel body is connected to a drive motor; the outer wall of the barrel body is provided with a guide rod for inserting and engaging with a limiting guide groove.

[0013] As a preferred embodiment of this invention, the bottom of the bucket is symmetrically provided with two horizontally arranged and coaxial rotating shafts on the left and right sides. The bucket is pivotally connected to the fixed plate via the two rotating shafts, with one rotating shaft passing through the fixed plate on the same side and connected to the output shaft of the drive motor. Driven by the drive motor, the bucket rotates around the central axis of the rotating shaft to pour asphalt.

[0014] As a preferred embodiment of this utility model, when the guide rod is located at the end of the limiting guide groove, the barrel is in a horizontal state, and when the guide rod is located at the highest point of the limiting guide groove, the barrel is in a vertical state.

[0015] As a preferred embodiment of this invention, the outer diameter of the guide rod is slightly smaller than the width of the limiting guide groove, which allows the guide rod to move freely within the limiting guide groove without coming out of it.

[0016] As a preferred embodiment of the present invention, the discharge mechanism includes a discharge seat disposed at the discharge port of the barrel, the discharge seat having a discharge channel and a through structure connecting the discharge channel, the discharge channel being connected to the inner cavity of the barrel; and a discharge adjustment mechanism for adjusting the discharge amount of the discharge seat is disposed at the through structure.

[0017] As a preferred embodiment of this invention, the discharge seat is a hollow tubular structure with both ends connected.

[0018] As a preferred embodiment of this utility model, the through structure is a through groove that extends through the discharge seat in the thickness direction of the discharge seat.

[0019] As a preferred embodiment of this invention, the discharge adjustment mechanism includes a baffle, a bracket mounted on the discharge seat, and an electric push rod mounted on the bracket. The baffle is movably inserted into the through structure. The electric push rod is connected to the baffle and electrically connected to the control box, and is used to adjust the position of the baffle in the through structure to block part or all of the discharge channel. When it is necessary to block or reduce the discharge channel, the electric push rod extends, driving the baffle to insert into the discharge channel from the through structure, thus reducing the discharge volume of the discharge mechanism. When it is necessary to increase the discharge volume of the discharge mechanism, the electric push rod shortens, driving part or all of the baffle to be pulled out of the through structure, thus partially or completely opening the discharge channel.

[0020] As a preferred embodiment of this utility model, the bottom end of the vehicle frame is provided with a leveling motor, the leveling motor is electrically connected to the control box, the bottom end of the leveling motor is provided with a support column, and the outer end of the support column is detachably provided with a leveling seat, which facilitates leveling the asphalt laid on the road surface.

[0021] As a preferred embodiment of this utility model, the scraper seat is symmetrically provided with mounting rods inside, and the support column is provided with mounting holes corresponding to the two mounting rods. The outer ends of the two mounting rods are provided with mounting rings, and the mounting rods and mounting rings are threadedly connected to each other, which facilitates the replacement of the scraper seat.

[0022] As a preferred embodiment of this invention, the barrel is equipped with a stirring mechanism inside.

[0023] As a preferred embodiment of this invention, the mixing mechanism includes a mixing shaft and mixing rods. The mixing shaft is rotatably installed inside the barrel, and multiple mixing rods are provided. All multiple mixing rods are installed on the mixing shaft to mix the internal asphalt and prevent it from solidifying.

[0024] As a preferred embodiment of this utility model, the stirring shaft extends upward through the barrel body, and a stirring motor is connected to the upper end of the stirring shaft. The stirring motor is electrically connected to the control box to drive the stirring.

[0025] As a preferred embodiment of this invention, the vehicle frame is also provided with a handrail.

[0026] As a preferred embodiment of this invention, the handrail is located on the rear side of the vehicle frame away from the discharge mechanism, and the control box is mounted on the handrail.

[0027] Compared with the prior art, the beneficial effects of this utility model are:

[0028] 1. Through the design of the barrel, the barrel is set to rotate relative to the fixed plate via a rotating shaft. The drive motor drives the rotation, and the guide rod and the limit guide groove cooperate to guide the rotation, which facilitates the rotation and tilting of the barrel, facilitates the discharge of asphalt inside the barrel, facilitates discharge adjustment, and saves manpower.

[0029] 2. Through the design of the baffle, the baffle is set through the upper end of the discharge seat. The electric push rod of the adjustment motor can be used to adjust the extension and retraction of the baffle, so as to realize the sliding adjustment drive, which facilitates the adjustment of the opening and closing state and the adjustment of the discharge volume. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure of a road surface maintenance device for highway construction in a preferred mobile state according to the present invention;

[0031] Figure 2 This is a schematic diagram of the overall structure of a road surface maintenance device for highway engineering construction under the preferred material feeding state according to this utility model;

[0032] Figure 3 This is a cross-sectional view of the internal structure of the preferred barrel of a road surface maintenance device for highway engineering construction according to the present invention.

[0033] Figure 4 This is a schematic diagram of the preferred bottom structure of the vehicle frame of the present invention, without the installation of the leveling seat, for a road surface maintenance device for highway engineering construction.

[0034] Figure 5 An exploded view of the preferred structure of the scraper seat, mounting rod, and mounting ring of a road surface maintenance device for highway engineering construction according to this utility model.

[0035] In the diagram: 1. Frame; 2. Handrail frame; 3. Control box; 4. Fixing plate; 5. Barrel body; 6. Rotating shaft; 7. Drive motor; 8. Guide rod; 9. Limiting guide groove; 10. Discharge seat; 11. Agitating shaft; 12. Agitating rod; 13. Agitating motor; 14. Baffle; 15. Bracket; 16. Electric push rod; 17. Scraper motor; 18. Support column; 19. Scraper seat; 20. Mounting rod; 21. Mounting hole; 22. Mounting ring. Detailed Implementation

[0036] The following specific examples illustrate the implementation of this application. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification. This application can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this application.

[0037] It should be noted that the process equipment or apparatus not specifically mentioned in the following embodiments are all conventional equipment or apparatus in the art.

[0038] Furthermore, it should be understood that the existence of other method steps before or after the combined steps, or the insertion of other method steps between these explicitly mentioned steps, does not preclude the existence of other method steps before or after the combined steps, or the insertion of other method steps between these explicitly mentioned steps, unless otherwise stated. It should also be understood that the combined connection relationship between one or more devices / apparatus mentioned in this application does not preclude the existence of other devices / apparatus before or after the combined devices / apparatus, or the insertion of other devices / apparatus between these explicitly mentioned devices / apparatus, unless otherwise stated. Moreover, unless otherwise stated, the numbering of each method step is merely a convenient tool for identifying each method step, and not for limiting the order of the method steps or limiting the scope of implementation of this application. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of implementation of this application.

[0039] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0040] In the description of this application, it should be understood that the terms "upper," "lower," "left," "right," "inner," "outer," "axial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, features defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0041] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0042] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0043] The present application will be further described below with reference to specific embodiments, but the scope of protection of the present application is not limited thereto.

[0044] Please see Figures 1-4 The present invention provides a road surface maintenance device for highway engineering construction, comprising:

[0045] Frame 1, wherein a fixed seat is provided on the frame 1;

[0046] An asphalt pouring mechanism, mounted on a fixed base, includes a barrel 5 that pivots relative to the fixed base about a pivot axis, and a drive motor 7 that connects to the barrel 5 and drives the barrel 5 to rotate about the pivot axis to pour the asphalt inside the barrel 5. The barrel 5 is provided with a discharge mechanism communicating with the inner cavity of the barrel 5 for controlling the discharge.

[0047] The control box 3 is mounted on the vehicle frame and is connected to the drive motor 7 and the discharge mechanism. It is used to control the operation of the drive motor 7 and the discharge mechanism.

[0048] In some embodiments of this utility model, the fixing seat includes two fixing plates 4 arranged opposite to each other along the left and right direction of the frame. The two fixing plates 4 together define a channel for the barrel 5 to rotate freely around the pivot axis, and at least one of the fixing plates 4 is provided with a limiting guide groove 9 to guide the barrel 5 during the rotation process.

[0049] In some embodiments of this utility model, the limiting guide groove 9 is an upwardly convex arc shape.

[0050] In some embodiments of this utility model, the barrel 5 is located within the channel and is pivotally connected to the fixed plate 4 via a rotating shaft 6; one end of the rotating shaft 6 near the barrel 5 is fixedly connected to the barrel 5, and the other end of the rotating shaft 6 away from the barrel 5 is connected to the drive motor 7; the outer wall of the barrel 5 is provided with a guide rod 8 for interlocking with the limiting guide groove 9. The control box 3 controls the drive motor 7, which drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the barrel 5 to rotate relative to the fixed plate 4. The guide rod 8 and the limiting guide groove 9 cooperate to guide the barrel 5, and the barrel 5 rotates to a suitable angle, discharging the material out through the discharge seat 10.

[0051] In some embodiments of this utility model, the discharge mechanism includes a discharge seat 10 disposed at the discharge port of the barrel 5. The discharge seat 10 is provided with a discharge channel and a through structure that connects the discharge channel. The discharge channel is connected to the inner cavity of the barrel 5. A discharge adjustment mechanism for regulating the discharge of the discharge seat 10 is disposed at the through structure.

[0052] In some embodiments of this utility model, the discharge adjustment mechanism includes a baffle 14, a bracket 15 mounted on the discharge seat 10, and an electric push rod 16 mounted on the bracket 15. The baffle 14 is movably inserted into the through structure. The electric push rod 16 is connected to the baffle 14 and electrically connected to the control box 3, and is used to adjust the position of the baffle 14 in the through structure to block part or all of the discharge channel. Specifically, the control box 3 controls the electric push rod 16, which extends and retracts, causing the baffle 14 to slide relative to the discharge seat 10, thereby adjusting the opening of the discharge end and achieving discharge adjustment.

[0053] Please see Figure 1 , Figure 4 and Figure 5 The bottom end of the frame 1 is provided with a leveling motor 17, which is electrically connected to the control box 3. The bottom end of the leveling motor is connected to a support column 18, and the outer end of the support column 18 is detachably provided with a leveling seat 19.

[0054] In some embodiments of this utility model, the leveling seat 19 is symmetrically provided with mounting rods 20 inside. The support column 18 has mounting holes 21 corresponding to the two mounting rods 20. Each of the two mounting rods 20 has a mounting ring 22 at its outer end, and the mounting rods 20 and mounting rings 22 are threadedly connected. Specifically, the control box 3 controls the leveling motor 17, which drives the support column 18 to rotate. The support column 18 then drives the leveling seat 19 to rotate, thus leveling the road surface. After prolonged use, rotating the mounting ring 22 engages with the mounting rod 20 threadedly. After removing the mounting ring 22, the leveling seat 19 is replaced, and the mounting rods 20 are installed corresponding to the mounting holes 21. The threaded engagement of the mounting ring 22 and mounting rod 20 locks the installation in place.

[0055] Please see Figures 1-3 The barrel 5 is equipped with a stirring mechanism inside.

[0056] In some embodiments of this utility model, the stirring mechanism includes a stirring shaft 11 and stirring rods 12. The stirring shaft 11 is rotatably installed inside the barrel 5, and multiple stirring rods 12 are provided, all of which are installed on the stirring shaft 11.

[0057] In some embodiments of this utility model, the stirring shaft 11 extends upward through the barrel 5, and a stirring motor 13 is connected to the upper end of the stirring shaft 11. The stirring motor 13 is electrically connected to the control box 3. Specifically, the stirring motor 13 drives the stirring shaft 11 to rotate, and the stirring shaft 11 drives the stirring rod 12 to rotate, thereby stirring the internal asphalt. The electric heating wire on the inner wall of the barrel 5 heats the interior to prevent the asphalt from solidifying.

[0058] In some embodiments of this utility model, the frame 1 is also provided with a handrail 2. This allows the operator to easily move the frame 1 as a whole to the position requiring maintenance and begin the maintenance operation.

[0059] In summary, the overall equipment is in use:

[0060] When in motion, grasp the handrail 2 and push the frame 1 to move and adjust as a whole. When moving and carrying, the heating system inside the barrel 5 heats the asphalt. The mixing motor 13 drives the mixing shaft 11 to rotate, and the mixing shaft 11 drives the mixing rod 12 to rotate, thus mixing the asphalt inside and preventing it from solidifying. Move to a suitable position and start the curing operation.

[0061] When in the discharge adjustment state, the control box 3 starts the drive motor 7, which drives the rotating shaft 6 to rotate. The rotating shaft 6 drives the barrel 5 to rotate relative to the fixed plate 4 for adjustment. The guide rod 8 and the limit guide groove 9 cooperate to guide the rotation. When the barrel 5 is rotated to a horizontal position, the asphalt is discharged relative to the discharge seat 10 and poured into the position to be cured. After the barrel 5 is rotated to a horizontal position, the control box 3 adjusts the extension and retraction of the electric push rod 16. The electric push rod 16 drives the baffle 14 to slide and adjust the opening of the discharge seat 10, which facilitates the control and adjustment of the discharge amount. When adding material, the drive motor 7 rotates in the opposite direction, and the barrel 5 is tilted to a suitable position. Material is added into the barrel 5 through the fully opened discharge seat 10.

[0062] When in the leveling state, the control box 3 controls the leveling motor 17, which drives the support column 18 to rotate. The support column 18 drives the leveling seat 19 to rotate, thus leveling the road surface. After long-term use, rotate the mounting ring 22. The mounting ring 22 and the mounting rod 20 are threaded together. After removing the mounting ring 22, the leveling seat 19 can be replaced. The mounting rod 20 is installed in the mounting hole 21. The mounting ring 22 and the mounting rod 20 are threaded together to lock the installation, which facilitates replacement and extends the overall service life of the device.

[0063] The above embodiments are for illustrating the implementation schemes disclosed in this application and should not be construed as limiting this application. Furthermore, various modifications listed herein, as well as variations in methods and compositions of the utility model, will be apparent to those skilled in the art without departing from the scope and spirit of this application. Although this application has been specifically described in conjunction with various specific preferred embodiments, it should be understood that this application should not be limited to these specific embodiments. In fact, various modifications as described above that are obvious to those skilled in the art to obtain the utility model should be included within the scope of this application.

Claims

1. A road construction pavement maintenance device for highway engineering, characterized in that, The utility model relates to a kind of asphalt pouring mechanism and control box, including: Frame (1), which is provided with a fixing seat; The asphalt pouring mechanism includes a barrel (5) pivotally arranged on the fixing seat and pivoted relative to the fixing seat about a pivot axis, and a drive motor (7) connected to the barrel (5) and driving the barrel (5) to overturn about the pivot axis to pour asphalt in the barrel (5). The barrel (5) is provided with a discharge mechanism communicating with the inner cavity of the barrel (5) for controlling discharge. The discharge mechanism includes a discharge seat (10) arranged at the discharge port of the barrel (5), and the discharge seat (10) is provided with a discharge channel and a through structure communicating with the discharge channel. The discharge channel communicates with the inner cavity of the barrel (5). The through structure is provided with a discharge adjusting mechanism for adjusting the discharge of the discharge seat (10); and / or A control box (3) is arranged on the frame (1) and connected to the drive motor (7) and the discharge mechanism for controlling the operation of the drive motor (7) and the discharge mechanism.

2. A road construction and maintenance device for road pavement according to claim 1, characterized in that: The fixing seat includes two fixing plates (4) arranged opposite to each other along the left-right direction of the frame, and the two fixing plates (4) jointly define a channel for the barrel (5) to freely overturn about the pivot axis. At least one of the fixing plates (4) is provided with a limiting guide slot (9) for guiding the barrel (5) during overturning.

3. A road maintenance device for road construction according to claim 2, characterized in that: The limiting guide slot (9) is in the shape of an upper convex circular arc.

4. A road maintenance device for road construction according to claim 2, characterized in that: The barrel (5) is located in the channel and pivotally connected to the fixing plates (4) through a pivot shaft (6). One end of the pivot shaft (6) close to the barrel (5) is fixedly connected to the barrel (5), and the other end of the pivot shaft (6) away from the barrel (5) is connected to the drive motor (7). The outer barrel wall of the barrel (5) is provided with a guide rod (8) for plug-in cooperation with the limiting guide slot (9).

5. A road maintenance device for road construction according to claim 1, characterized in that: The discharge adjusting mechanism includes a baffle (14), a bracket (15) mounted on the discharge seat (10), and an electric push rod (16) mounted on the bracket (15). The baffle (14) is movably inserted into the through structure. The electric push rod (16) is connected to the baffle (14), and the electric push rod (16) is electrically connected to the control box (3) for adjusting the position of the baffle (14) in the through structure to block part or all of the discharge channel.

6. The highway engineering road construction and pavement maintenance device of claim 1, wherein: The barrel (5) is internally provided with a stirring mechanism.

7. The highway engineering road construction and pavement maintenance device of claim 1, wherein: The frame (1) is further provided with a handrail frame (2).

Citation Information

Patent Citations

  • A high performance asphalt mixture pavement maintenance device and process

    CN116289451B