Color paste tank cleaning device for color paste production

Abstract

The utility model discloses a color paste tank cleaning device for color paste production, and relates to the technical field of chemical equipment cleaning. The device comprises a base, wherein a flushing mechanism and a positioning mechanism are arranged on the base; the flushing mechanism comprises a water storage tank fixedly connected to the top face of the base, the top face of the water storage tank is communicated with a water injection opening, the top face of the water storage tank is fixedly connected with a liquid pump, and the input end of the liquid pump is fixedly connected with a connecting pipe. The washing mechanism is arranged, under the action of the nozzles obliquely arranged in the same direction, the spraying pipe rotates, the connecting sleeve, the limiting ring and the balls are matched with one another, the spraying pipe can rotate in the connecting sleeve, the balls and the rolling grooves are matched with one another, friction force between the spraying pipe and the flow dividing pipe can be reduced, and the spraying effect is improved. And therefore, the cleaning range can be enlarged when the spraying pipe rotates, the problem of cleaning dead angles is avoided, and meanwhile, the cleaning efficiency is greatly improved.

Description

Technical Field

[0001] This utility model belongs to the field of chemical equipment cleaning technology, and in particular relates to a cleaning device for color paste tanks used in color paste production. Background Technology

[0002] In pigment production, cleaning of pigment tanks is essential. If pigment tanks are not cleaned after use, residual pigment will dry and adhere, mixing with new pigment during subsequent production. This leads to color deviations and uneven color, failing to meet customers' stringent requirements for color accuracy. Furthermore, since different pigments may share the same pigment tank, incomplete cleaning can cause cross-contamination, altering the pigment composition and properties, ultimately rendering the product unusable.

[0003] Existing cleaning devices are not convenient for adjusting the nozzle angle when cleaning pigment tanks. The nozzle can only spray and clean the same spot at a fixed point, which means that the inner wall of the tank, especially the corners and welds, cannot be fully rinsed. The residual pigment is difficult to remove, which not only affects the purity of subsequent pigment production and increases the risk of cross-contamination when changing pigment colors, but also has low cleaning efficiency and is time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of this invention is to provide a cleaning device for color paste tanks used in color paste production. By setting up a rinsing mechanism, it ensures that the cleaning range can be increased when the spray pipe rotates, avoiding the problem of cleaning dead corners, and at the same time greatly improving the cleaning efficiency. It solves the problem that existing cleaning devices are not convenient to adjust the angle of the spray head when cleaning color paste tanks, and the spray head can only spray and clean the same position at a fixed point, resulting in the inner wall of the tank, especially the corners and welds, not being fully rinsed.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a cleaning device for color paste tanks used in color paste production, including a base, on which a rinsing mechanism and a positioning mechanism are provided;

[0007] The flushing mechanism includes a water tank fixedly connected to the top surface of the base. A water inlet is provided on the top surface of the water tank. A liquid pump is fixedly connected to the top surface of the water tank. A connecting pipe is fixedly connected to the input end of the liquid pump. The bottom end of the connecting pipe extends to the inner bottom of the water tank. A water guide pipe is fixedly connected to the output end of the liquid pump. A diverter is provided at the top end of the water guide pipe. Several diverter pipes are provided on the outer wall of the diverter.

[0008] The positioning mechanism includes a fixed frame fixedly connected to the top surface of the base. A support ring is fixedly connected to the top surface of the fixed frame. Several slots are opened on the top surface of the support ring. Several washers are fixedly connected to the top surface of the support ring. A color paste tank is placed inside each of the several washers.

[0009] Furthermore, spray pipes are rotatably connected to the inner walls of the ends of the several diverter pipes away from the diverter, connecting sleeves are fixedly connected to the ends of the several diverter pipes away from the diverter, and limit rings are fixedly connected to the outer walls of the several spray pipes.

[0010] Furthermore, the outer walls of several connecting sleeves and several limiting rings are slidably connected, and several balls are provided in the preset raceways between the several connecting sleeves and several limiting rings.

[0011] Furthermore, each of the spray pipes has a spray head connected to its top end, and each of the spray heads has three nozzles connected to its outer wall.

[0012] Furthermore, a support frame is fixedly connected to the top surface of the water storage tank, and an electric push rod is fixedly connected to the top surface of the support frame.

[0013] Furthermore, the output end of the electric push rod is fixedly connected to a connecting frame, and the bottom surface of the connecting frame is fixedly connected to several connecting rods, with a pad fixedly connected to the end of each connecting rod away from the connecting frame.

[0014] Furthermore, several of the pads are in contact with the top surfaces of several pigment tanks respectively, and a water collection trough is fixedly connected to the outer wall of the fixing frame. The water collection trough is located below the support ring, and a drain outlet is provided on the outer wall of the water collection trough.

[0015] This utility model has the following beneficial effects:

[0016] 1. By setting up a rinsing mechanism, the spray pipe is rotated under the action of the nozzles that are set in the same direction and inclined. The connecting sleeve, the limiting ring and the ball cooperate with each other, so that the spray pipe can rotate inside the connecting sleeve. The ball and the roller groove cooperate with each other to reduce the friction between the spray pipe and the diversion pipe, thereby ensuring that the spray pipe can increase the cleaning range when rotating, avoiding the problem of cleaning dead corners, and greatly improving the cleaning efficiency.

[0017] 2. With the positioning mechanism, the pad contacts the top of the pigment tank and works with the support ring to position the pigment tank, preventing it from shaking during cleaning and ensuring stability. The waste liquid after cleaning will drip into the water collection tank through the holes and grooves of the support ring and be discharged through the drain.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the rinsing mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the spray pipe of this utility model;

[0023] Figure 4 for Figure 2 Enlarged structural diagram at point A;

[0024] Figure 5 for Figure 2 A magnified structural diagram at point B in the middle.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Base; 2. Flushing mechanism; 3. Positioning mechanism; 4. Pigment tank; 5. Water collection tank; 21. Water storage tank; 211. Water inlet; 22. Liquid pump; 23. Connecting pipe; 24. Water guide pipe; 25. Diverter; 26. Diverter pipe; 27. Spray pipe; 28. Connecting sleeve; 29. ​​Limiting ring; 291. Ball bearing; 292. Spray head; 293. Nozzle; 31. Fixing frame; 32. Support ring; 33. Washer; 34. Support frame; 35. Electric push rod; 36. Connecting frame; 37. Connecting rod; 38. Pad; 51. Drain outlet. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-5As shown, this utility model is a cleaning device for color paste tanks used in color paste production, including a base 1, on which a rinsing mechanism 2 and a positioning mechanism 3 are provided;

[0029] The rinsing mechanism 2 includes a water tank 21 fixedly connected to the top surface of the base 1. A water inlet 211 is connected to the top surface of the water tank 21. A liquid pump 22 is fixedly connected to the top surface of the water tank 21. A connecting pipe 23 is fixedly connected to the input end of the liquid pump 22. The bottom end of the connecting pipe 23 extends to the inner bottom of the water tank 21. A water guide pipe 24 is fixedly connected to the output end of the liquid pump 22. A diverter 25 is connected to the top end of the water guide pipe 24. Several diverter pipes 26 are connected to the outer wall of the diverter 25. Spray pipes 27 are rotatably connected to the inner wall of each of the several diverter pipes 26 away from the diverter 25. Connecting sleeves 28 are fixedly connected to the ends of the several diverter pipes 26 away from the diverter 25. Limiting rings 29 are fixedly connected to the outer walls of the several spray pipes 27. The several connecting sleeves 28 and several limiting rings 29 are connected to each other. The outer walls of the rings 29 are slidably connected. Several balls 291 are provided in the raceways between several connecting sleeves 28 and several limiting rings 29. Spray heads 292 are connected to the top of several spray pipes 27. Three nozzles 293 are connected to the outer walls of several spray heads 292. With the addition of the rinsing mechanism 2, the spray pipes 27 rotate under the action of the nozzles 293 that are inclined in the same direction. The connecting sleeves 28, limiting rings 29 and balls 291 cooperate with each other to allow the spray pipes 27 to rotate inside the connecting sleeves 28. The cooperation between the balls 291 and the raceways can reduce the friction between the spray pipes 27 and the diversion pipes 26, thereby ensuring that the spray pipes 27 can increase the cleaning range when rotating, avoid the problem of cleaning dead corners, and greatly improve the cleaning efficiency.

[0030] The positioning mechanism 3 includes a fixed frame 31 fixedly connected to the top surface of the base 1. A support ring 32 is fixedly connected to the top surface of the fixed frame 31. Several slots are opened on the top surface of the support ring 32. Several washers 33 are fixedly connected to the top surface of the support ring 32. A color paste tank 4 is placed inside each of the washers 33. A support frame 34 is fixedly connected to the top surface of the water storage tank 21. An electric push rod 35 is fixedly connected to the top surface of the support frame 34. A connecting frame 36 is fixedly connected to the output end of the electric push rod 35. Several connecting rods 37 are fixedly connected to the bottom surface of the connecting frame 36. A pad 38 is fixedly connected to one end of each connecting rod 37 away from the connecting frame 36. The pads 38 are in contact with the top surfaces of the pigment tanks 4. A water collection tank 5 is fixedly connected to the outer wall of the fixing frame 31. The water collection tank 5 is located below the support ring 32. A drain outlet 51 is provided on the outer wall of the water collection tank 5. A positioning mechanism 3 is provided to prevent the pigment tanks 4 from shaking during the cleaning process and to ensure the stability of the cleaning process. The waste liquid after cleaning will drip into the water collection tank 5 through the holes and grooves of the support ring 32 and be collected and discharged through the drain outlet 51.

[0031] A specific application of this embodiment is as follows: By providing a rinsing mechanism 2, after multiple liquid pumps 22 drive the cleaning liquid inside the water tank 21 to be introduced into the distributor 25 through the connecting pipe 23 and the water guide pipe 24, the cleaning liquid is divided into multiple streams and introduced into the distributor pipe 26 under the water pressure of the liquid pumps 22. This allows the cleaning liquid to be introduced into the spray pipe 27 and the spray head 292 respectively. Under the action of the nozzles 293 that are inclined in the same direction, the spray pipe 27 rotates. The connecting sleeve 28, the limiting ring 29, and the ball bearing 291 cooperate with each other to allow the spray pipe 27 to rotate inside the connecting sleeve 28. The ball bearing 291 and the roller groove cooperate with each other to reduce the friction between the spray pipe 27 and the distributor pipe 26, thereby ensuring that the spray pipe 27 can increase the cleaning range when rotating, avoiding the problem of cleaning dead corners, and greatly improving the cleaning efficiency.

[0032] With the positioning mechanism 3 in place, after the pigment tank 4 is inverted inside the multiple washers 33, the spray pipe 27 is located inside the pigment tank 4. At this time, the electric push rod 35 on the support frame 34 can be driven to move the connecting frame 36 downward, so that the multiple connecting rods 37 and pads 38 on the connecting frame 36 move downward. The pads 38 contact the top of the pigment tank 4 and, together with the support ring 32, position the pigment tank 4 to prevent it from shaking during the cleaning process and ensure its stability. The waste liquid after cleaning will drip into the water collection tank 5 through the holes and grooves of the support ring 32 and be collected and discharged through the drain outlet 51.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A colorant tank cleaning device for colorant production, characterized by: It include base (1), be provided with flushing mechanism (2) and positioning mechanism (3) on the base (1), The flushing mechanism (2) includes a water storage tank (21) fixedly connected to the top surface of the base (1), the top surface of the water storage tank (21) is provided with a water inlet (211), the top surface of the water storage tank (21) is fixedly connected with a liquid pump (22), the input end of the liquid pump (22) is fixedly connected with a connecting pipe (23), the bottom end of the connecting pipe (23) extends to the inner bottom of the water storage tank (21), the output end of the liquid pump (22) is fixedly connected with a water guide pipe (24), the top end of the water guide pipe (24) is provided with a flow divider (25), the outer wall of the flow divider (25) is provided with a plurality of flow pipes (26). The positioning mechanism (3) includes a fixed frame (31) fixedly connected to the top surface of the base (1), the top surface of the fixed frame (31) is fixedly connected with a support ring (32), the top surface of the support ring (32) is provided with a plurality of notches, the top surface of the support ring (32) is fixedly connected with a plurality of gaskets (33), and the inside of the plurality of gaskets (33) is placed with a color paste tank (4).

2. The colorant tank cleaning device for colorant production according to claim 1, characterized by, The inner wall of the end of the plurality of flow pipes (26) away from the flow divider (25) is rotatably connected with a spray pipe (27), the end of the plurality of flow pipes (26) away from the flow divider (25) is fixedly connected with a connecting sleeve (28), and the outer wall of the plurality of spray pipes (27) is fixedly connected with a limiting ring (29).

3. The colorant tank cleaning device for colorant production according to claim 2, characterized in that, The outer walls of the plurality of connecting sleeves (28) and the plurality of limiting rings (29) are respectively slidably connected, and a plurality of rolling balls (291) are arranged in the rolling tracks between the plurality of connecting sleeves (28) and the plurality of limiting rings (29).

4. The colorant tank cleaning device for colorant production according to claim 3, characterized in that, The top end of the plurality of spray pipes (27) is provided with a spray head (292), and the outer wall of the plurality of spray heads (292) is provided with three nozzles (293).

5. The colorant tank cleaning device for colorant production according to claim 4, characterized by The top surface of the water storage tank (21) is fixedly connected with a support frame (34), and the top surface of the support frame (34) is fixedly connected with an electric push rod (35).

6. The colorant tank cleaning device for colorant production according to claim 5, wherein The output end of the electric push rod (35) is fixedly connected with a connecting frame (36), the bottom surface of the connecting frame (36) is fixedly connected with a plurality of connecting rods (37), and the end of the plurality of connecting rods (37) away from the connecting frame (36) is fixedly connected with a pad (38).

7. The colorant tank cleaning device for colorant production according to claim 6, characterized by The plurality of pads (38) are respectively in contact with the top surfaces of the plurality of color paste tanks (4), the outer wall of the fixed frame (31) is fixedly connected with a water collecting tank (5), the water collecting tank (5) is located below the support ring (32), and the outer wall of the water collecting tank (5) is provided with a drain (51).

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