Rubber diaphragm burr removing device
By designing a rubber diaphragm burr removal device, an automated burr cutting and cleaning process is achieved using an electric push rod and a blower, solving the problem of low efficiency in manual removal and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-03
AI Technical Summary
In existing technologies, the removal of burrs from rubber diaphragms relies on manual operation, which is inefficient and cannot meet the needs of large-scale production.
A device for removing burrs from rubber diaphragms was designed, comprising a support platform, a burr cutting mechanism, and a cleaning mechanism. An electric push rod drives a ring-shaped cutting blade and a clamping ring to fix the rubber diaphragm. A blower and a cleaning cylinder are used to clean the burrs and debris, achieving automated cutting and collection.
It enables precise automatic cutting of rubber diaphragm burrs, improving production efficiency and product quality, keeping the work area clean, avoiding interference from burrs and debris to subsequent processes, and facilitating the collection and recycling of burrs.
Smart Images

Figure CN224074805U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of burr removal devices, and in particular to a burr removal device for rubber diaphragms. Background Technology
[0002] Rubber diaphragms, as thin film sheets made of natural or synthetic rubber, are widely used in many industrial fields due to their excellent flexibility, resilience, insulation, water resistance, and plasticity. They are mainly used to manufacture various seals, shock absorbers, waterproof materials, medical gloves, etc., and are indispensable materials, especially in the automotive, electronics, medical device, and packaging industries.
[0003] During the molding process of rubber diaphragms, burrs easily form on their sidewalls. These burrs not only affect the appearance quality of the product but may also adversely impact its sealing performance, wear resistance, and other properties. Therefore, effectively removing burrs from rubber diaphragms is a crucial step in improving product quality and production efficiency. Currently, burr removal from rubber diaphragms mainly relies on manual operation, which is inefficient and difficult to meet the needs of large-scale production. Utility Model Content
[0004] The purpose of this invention is to provide a device for removing burrs from rubber diaphragms, which solves the technical problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a rubber diaphragm burr removal device, comprising a support platform, an auxiliary frame fixedly connected to the upper end of the support platform, a burr cutting mechanism provided on the auxiliary frame, a bottom support plate provided below the burr cutting mechanism, a limit post fixedly connected to the upper end of the bottom support plate, a support rod fixedly connected to the lower end of the bottom support plate, and a cleaning mechanism provided on the outer side of the burr cutting mechanism;
[0006] The rough edge trimming mechanism includes an electric push rod, which is fixed to the upper end of the auxiliary frame. The output end of the electric push rod passes through the auxiliary frame and is fixedly connected to a lifting plate. A clamping ring is provided below the lifting plate, and a cutting blade is fixedly connected to the outer side of the lifting plate. The cutting blade is ring-shaped, and the bottom support plate is adapted to the ring-shaped cutting blade.
[0007] Preferably, the cleaning mechanism includes a blower and a cleaning cylinder. The output end of the blower is fixedly connected to an air pipe. The upper end of the cutter penetrates through the upper side wall of the cleaning cylinder and is fixedly connected to the cleaning cylinder. The end of the air pipe away from the blower penetrates through the upper side wall of the cleaning cylinder and communicates with the cleaning cylinder.
[0008] Preferably, a flow divider is provided between the cleaning cylinder and the cutting blade. The flow divider is annular, and its outer end is fixedly connected to the inner wall of the cleaning cylinder. The flow divider has several ventilation holes.
[0009] Preferably, a sliding rod is fixedly connected to the upper end of the clamping ring, the upper end of the sliding rod passes through the lifting plate and is fixedly connected to a baffle, the sliding rod is slidably connected to the lifting plate, and a buffer spring is sleeved on the sliding rod, the upper and lower ends of the buffer spring are fixedly connected to the adjacent side walls of the lifting plate and the clamping ring, respectively.
[0010] Preferably, a contact pad is fixedly connected to the lower end of the clamping ring, and the contact pad is made of rubber material.
[0011] Preferably, a collection mechanism is provided above the support platform. The collection mechanism includes a collection box, which is fixed to the upper end of the support platform, and the support rod is fixed to the lower inner wall of the collection box.
[0012] Preferably, the collection box has an opening at the top, a rubber sheet is provided at the top port of the collection box, the rubber sheet has a collection port, and the bottom support plate is located inside the collection port.
[0013] Compared with related technologies, the rubber diaphragm burr removal device provided by this utility model has the following beneficial effects:
[0014] 1. This utility model provides a device for removing burrs from rubber diaphragms. In use, a bottom support plate is used for support, and a limiting post is used to limit the position of the rubber diaphragm. An electric push rod pushes the annular cutting blade and the clamping ring to move downward. The clamping ring and the bottom support plate cooperate to fix the position of the rubber diaphragm. The annular cutting blade cuts and cleans the burrs on the outer end of the rubber diaphragm, achieving precise and automatic cutting of product burrs, ensuring product quality and product processing efficiency.
[0015] 2. This utility model provides a device for removing burrs from rubber diaphragms. The device is equipped with a cleaning mechanism. Utilizing the design of the blower and cleaning cylinder in the cleaning mechanism, the burrs and debris generated during or after cutting are blown away in a timely manner, keeping the working area clean and preventing the burrs and debris from interfering with subsequent processes. During the burr cutting process, the lower ends of the cutting blade and the cleaning cylinder are extended to the bottom support plate and below the rubber sheet. Under the action of the blower and air pipe, the cut burrs are blown into the collection box for collection, facilitating subsequent processing and recycling. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is an exploded view of the rough edge cutting mechanism of this utility model;
[0018] Figure 3 This is a cross-sectional view of the rough edge cutting mechanism of this utility model;
[0019] Figure 4 This is a cross-sectional view of the collection box of this utility model.
[0020] In the diagram: 1. Support platform; 2. Auxiliary frame; 3. Electric push rod; 4. Lifting plate; 5. Hair dryer; 6. Air hose; 7. Cleaning cylinder; 8. Cutting knife; 9. Diverter plate; 10. Vent hole; 11. Pressure ring; 12. Contact pad; 13. Baffle; 14. Sliding rod; 15. Buffer spring; 16. Collection box; 17. Rubber sheet; 18. Collection port; 19. Bottom support plate; 20. Rubber diaphragm; 21. Limiting post; 22. Support rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] Example:
[0023] Please see Figures 1-4 This utility model provides a technical solution: a rubber diaphragm burr removal device, including a support platform 1, an auxiliary frame 2 fixedly connected to the upper end of the support platform 1, a burr cutting mechanism provided on the auxiliary frame 2, a bottom support plate 19 provided below the burr cutting mechanism, a limit post 21 fixedly connected to the upper end of the bottom support plate 19, a support rod 22 fixedly connected to the lower end of the bottom support plate 19, and a cleaning mechanism provided on the outside of the burr cutting mechanism;
[0024] The rough edge cutting mechanism includes an electric push rod 3, which is fixed to the upper end of the auxiliary frame 2. The output end of the electric push rod 3 passes through the auxiliary frame 2 and is fixedly connected to a lifting plate 4. A clamping ring 11 is provided below the lifting plate 4, and a cutting blade 8 is fixedly connected to the outer side of the lifting plate 4. The cutting blade 8 is annular, and a bottom support plate 19 is adapted to the annular cutting blade 8. In use, several rubber diaphragms 20 are placed on the bottom support plate 19, and the position of the rubber diaphragms 20 is limited by the limiting post 21. The electric push rod 3 pushes the annular cutting blade 8 and the clamping ring 11 to move downward. The contact pad 12 at the lower end of the clamping ring 11 contacts the upper end of the rubber diaphragm 20. The clamping ring 11 and the bottom support plate 19 cooperate to fix the position of the rubber diaphragm 20. The electric push rod 3 continues to push the cutting blade 8 and the lifting plate 4 downward and compress the buffer spring 15. As the cutting blade 8 continues to move downward, the precise automatic cutting of the product rough edges is achieved.
[0025] The cleaning mechanism includes a blower 5 and a cleaning cylinder 7. The output end of the blower 5 is fixedly connected to an air pipe 6. The upper end of the cutter 8 passes through the upper side wall of the cleaning cylinder 7 and is fixedly connected to the cleaning cylinder 7. The end of the air pipe 6 away from the blower 5 passes through the upper side wall of the cleaning cylinder 7 and is connected to the cleaning cylinder 7. A diverter plate 9 is provided between the cleaning cylinder 7 and the cutter 8. The diverter plate 9 is annular. The outer end of the diverter plate 9 is fixedly connected to the inner side wall of the cleaning cylinder 7. Several ventilation holes 10 are provided on the diverter plate 9. The air blown out by the blower 5 through the air pipe 6 is diverted by the diverter plate 9 and the ventilation holes 10, thereby ensuring that the burrs at the lower end of the cutter 8 are cleaned.
[0026] A sliding rod 14 is fixedly connected to the upper end of the clamping ring 11. The upper end of the sliding rod 14 passes through the lifting plate 4 and is fixedly connected to the baffle 13. The sliding rod 14 is slidably connected to the lifting plate 4. A buffer spring 15 is sleeved on the sliding rod 14. The upper and lower ends of the buffer spring 15 are fixedly connected to the adjacent side walls of the lifting plate 4 and the clamping ring 11, respectively. The design of the buffer spring 15 effectively absorbs the impact force during the cutting process and protects the equipment and the rubber diaphragm 20 from damage.
[0027] A contact pad 12 is fixedly connected to the lower end of the clamping ring 11. The contact pad 12 is made of rubber material. The contact pad 12 is designed to prevent the clamping ring 11 from directly contacting the rubber diaphragm 20 and causing damage to the rubber diaphragm 20.
[0028] A collection mechanism is provided above the support platform 1. The collection mechanism includes a collection box 16, which is fixed to the upper end of the support platform 1. The support rod 22 is fixed to the lower inner wall of the collection box 16. The upper end of the collection box 16 is open. A rubber sheet 17 is provided at the upper port of the collection box 16. A collection port 18 is opened on the rubber sheet 17. The bottom support plate 19 is located inside the collection port 18. During the burr cutting process, the lower ends of the cutting blade 8 and the cleaning tube 7 pass through the collection port 18 and extend to the bottom support plate 19 and the rubber sheet 17. Under the action of the blower 5 and the air pipe 6, the cut burrs are blown into the collection box 16 for collection, which is convenient for subsequent processing and recycling.
[0029] Working principle: In use, several rubber diaphragms 20 are placed on the bottom support plate 19, and the position of the rubber diaphragms 20 is limited by the limiting post 21. The electric push rod 3 pushes the annular cutting knife 8 and the pressing ring 11 to move downward. The contact pad 12 at the lower end of the pressing ring 11 contacts the upper end of the rubber diaphragm 20. The pressing ring 11 and the bottom support plate 19 cooperate to fix the position of the rubber diaphragm 20. The electric push rod 3 continues to push the cutting knife 8 and the lifting plate 4 to move downward and compress the buffer spring 15. As the cutting knife 8 continues to move downward, the product burrs are accurately and automatically cut, thereby ensuring product quality and product processing efficiency. During the burr cutting process, the lower ends of the cutting knife 8 and the cleaning tube 7 pass through the collection port 18 and extend to the bottom support plate 19 and below the rubber sheet 17. Under the action of the blower 5 and the air pipe 6, the cut burrs are blown into the collection box 16 for collection, which is convenient for subsequent processing and recycling.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rubber diaphragm burr removing device comprising a support table (1), characterized in that: The upper end of the support table (1) is fixedly connected with an auxiliary frame (2), an edge cutting mechanism is arranged on the auxiliary frame (2), a bottom support plate (19) is arranged below the edge cutting mechanism, the upper end of the bottom support plate (19) is fixedly connected with a limiting column (21), the lower end of the bottom support plate (19) is fixedly connected with a supporting rod (22), and a cleaning mechanism is arranged outside the edge cutting mechanism. The edge cutting mechanism comprises an electric push rod (3), the electric push rod (3) is fixed at the upper end of the auxiliary frame (2), the output end of the electric push rod (3) penetrates the auxiliary frame (2) and is fixedly connected with a lifting plate (4), a pressing ring (11) is arranged below the lifting plate (4), a cutting knife (8) is fixedly connected outside the lifting plate (4), the cutting knife (8) is annular, and the bottom support plate (19) is matched with the annular cutting knife (8).
2. A rubber diaphragm burr removing device according to claim 1, characterized in that: The cleaning mechanism comprises a hair dryer (5) and a cleaning cylinder (7), the output end of the hair dryer (5) is fixedly connected with a blowing pipe (6), the upper end of the cutting knife (8) penetrates the upper side wall of the cleaning cylinder (7) and is fixedly connected with the cleaning cylinder (7), and the end, away from the hair dryer (5), of the blowing pipe (6) penetrates the upper side wall of the cleaning cylinder (7) and communicates with the cleaning cylinder (7).
3. A rubber diaphragm burr removing device according to claim 2, characterized in that: A flow dividing plate (9) is arranged between the cleaning cylinder (7) and the cutting knife (8), the flow dividing plate (9) is annular, the outer side end of the flow dividing plate (9) is fixedly connected with the inner side wall of the cleaning cylinder (7), and a plurality of air holes (10) are formed in the flow dividing plate (9).
4. The rubber diaphragm burr removing device according to claim 1, characterized in that: The upper end of the pressing ring (11) is fixedly connected with a sliding rod (14), the upper end of the sliding rod (14) penetrates the lifting plate (4) and is fixedly connected with a baffle (13), the sliding rod (14) is slidingly connected with the lifting plate (4), a buffer spring (15) is sleeved on the sliding rod (14), and the upper and lower ends of the buffer spring (15) are fixedly connected with the adjacent side walls of the lifting plate (4) and the pressing ring (11) respectively.
5. A rubber diaphragm burr removal device according to claim 4, wherein: The lower end of the pressing ring (11) is fixedly connected with a contact pad (12), and the contact pad (12) is made of rubber material.
6. A rubber diaphragm burr removing device according to claim 1, characterized in that: A collecting mechanism is arranged above the support table (1), the collecting mechanism comprises a collecting box (16), the collecting box (16) is fixed at the upper end of the support table (1), and the supporting rod (22) is fixed on the lower side inner wall of the collecting box (16).
7. A rubber diaphragm burr removal device according to claim 6, wherein: The upper end of the collecting box (16) is open, a rubber sheet (17) is arranged at the position of the upper end of the collecting box (16), a collecting opening (18) is formed in the rubber sheet (17), and the bottom support plate (19) is located inside the collecting opening (18).