Novel foreign matter preventing device of pipe belt conveyor conveying system
By designing a steel mold and a plastic scraper to prevent foreign objects from rubbing against the tracks during movement, the problem of track friction was solved, thus protecting the tracks and ensuring the safe operation of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-04-07
AI Technical Summary
In existing conveyor belt conveyors, foreign objects can easily stick together and cause friction between the conveyor rollers and the track during the movement of the conveyor belt, resulting in damage to the conveyor rollers and the track.
A foreign object removal device was designed, comprising a steel mold, a connecting block, an adjustment mechanism, a spring, and a plastic scraper. The adjustment mechanism allows the plastic scraper to be freely adjusted according to the track position, and the spring's elasticity prevents damage to the scraper, thus achieving effective removal of foreign objects.
It effectively prevents foreign objects on the track from rubbing against the conveyor rollers, protecting the conveyor rollers and track, preventing equipment damage, and preventing the scraper from being damaged due to its irregular shape.
Smart Images
Figure CN224090937U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tubular conveyor technology, specifically a novel anti-foreign object device for tubular conveyor systems. Background Technology
[0002] Pipe belt conveyors utilize an electric motor or hydraulic press to drive a drum (main unit) to rotate, which in turn drives a conveyor belt to transport materials. Their structure mainly includes a conveyor belt, drive unit, tensioning device, support device, base, and load end. In the mining industry, they are used for large-scale material transport, such as transporting ore to screening or storage equipment. In the chemical industry, they are used to transport liquid or solid materials from one place to another during production processes. Pipe belt conveyors are also widely used in industries such as power, building materials, metallurgy, ceramics, papermaking, coal, ports, and grain to transport various materials, such as coal, coke, metallic ores, non-metallic minerals, and mineral powder. Pipe belt conveyors have advantages such as being environmentally friendly and pollution-free, and unaffected by external environmental interference, making them particularly suitable for applications requiring long-distance, large-volume material transport.
[0003] However, in existing conveyor belt systems, when the track is driven and rolled up for movement, foreign objects may occasionally stick to the outside of the track. Therefore, during rapid and long-distance conveying, these foreign objects will cause friction between the conveyor rollers and the track, resulting in damage to the conveyor rollers and the track. Utility Model Content
[0004] The purpose of this invention is to provide a novel anti-foreign object device for a conveyor belt system, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A novel foreign object prevention device for a conveyor belt system includes a steel mold. A connecting block is fixedly installed on one side of the steel mold. An adjustment mechanism is provided on the outside of the connecting block. A connecting screw hole is provided on the connecting block. A spring is fixedly installed on the side of the steel mold away from the connecting block. A plastic scraper is fixedly installed on the side of the spring. The adjustment mechanism includes a clamping plate, which is fixedly installed on the outside of the connecting block. A connecting screw is fixedly installed on one side of the clamping plate, and the connecting screw is screwed into the connecting screw hole.
[0007] Preferably, the adjusting mechanism further includes a connecting rod, a clamping plate is fixedly installed on one side of the connecting rod, and a first rotating plate is fixedly installed on the side of the connecting rod away from the clamping plate, and a first rotating hole is formed on the first rotating plate.
[0008] Preferably, the first rotating plate is movably installed inside the first rotating clamp, the first rotating clamp has a second rotating hole, a first locking screw is movably installed in the second rotating hole and the first rotating hole, and a first locking nut is screwed onto the first locking screw.
[0009] Preferably, a first support block is fixedly installed at the top of the first rotating clamp, a second rotating plate is fixedly installed at the top of the first support block, a third rotating hole is provided on the second rotating plate, and the second rotating plate is movably installed inside the second rotating clamp.
[0010] Preferably, the second rotating clamp has a fourth rotating hole, and a second locking screw is movably installed in the fourth rotating hole and the third rotating hole, and a second locking nut is screwed onto the second locking screw.
[0011] Preferably, a second support block is fixedly installed at the top of the second rotating clamp, and an assembly plate is fixedly installed at the top of the second support block. The assembly plate has assembly holes at its four corners.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This novel anti-foreign object device for a conveyor belt system allows the device to be freely adjusted according to the position of the track by means of a first rotating plate rotating within a first rotating clamp and a second rotating plate rotating within a second rotating clamp.
[0014] This novel anti-foreign object device for a conveyor belt system uses a spring to allow the plastic scraper to move and rebound, thus preventing damage to the plastic scraper caused by irregular shapes generated during conveying of materials on the track. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the second support block of this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the first support block of this utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the plastic scraper of this utility model.
[0019] In the diagram: 101, steel mold; 102, connecting block; 103, adjusting mechanism; 104, connecting screw hole; 105, spring; 106, plastic scraper; 201, clamping plate; 202, connecting screw; 203, connecting rod; 204, first rotating plate; 205, first rotating hole; 206, first rotating clamp; 301, second rotating hole; 302, first locking screw; 303, first locking nut; 304, first support block; 305, second rotating plate; 306, third rotating hole; 401, second rotating clamp; 402, fourth rotating hole; 403, second locking screw; 404, second locking nut; 405, second support block; 406, assembly plate; 501, assembly hole. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1-4 As shown, this utility model provides a technical solution:
[0022] A novel foreign object prevention device for a conveyor belt system includes a steel mold 101. A connecting block 102 is fixedly installed on one side of the steel mold 101. An adjustment mechanism 103 is provided on the outer side of the connecting block 102. A connecting screw hole 104 is provided on the connecting block 102. A spring 105 is fixedly installed on the side of the steel mold 101 away from the connecting block 102. A plastic scraper 106 is fixedly installed on the side of the spring 105. The adjustment mechanism 103 includes a clamping plate 201, which is fixedly installed on the outer side of the connecting block 102. A connecting screw 202 is fixedly installed on one side of the clamping plate 201 and is screwed into the connecting screw hole 104.
[0023] The above scheme allows for the shaping and installation of the plastic scraper using a steel mold, and the spring action provides rebound space to prevent damage. The plastic scraper can remove foreign objects from the track, and the clamping plate allows for the installation of the connecting block. The connection between the connecting screw and the connecting screw hole ensures stability after the clamping plate and connecting block are installed.
[0024] In this embodiment, preferably, the adjusting mechanism 103 further includes a connecting rod 203, a clamping plate 201 is fixedly installed on one side of the connecting rod 203, and a first rotating plate 204 is fixedly installed on the side of the connecting rod 203 away from the clamping plate 201, and a first rotating hole 205 is provided on the first rotating plate 204.
[0025] With the above solution, the clamping plate can be supported by the connecting rod, the first rotating plate can be rotated by the first rotating hole, and the rotation of the first rotating plate can cause the clamping plate to drive the plastic scraper to rotate.
[0026] In this embodiment, preferably, the first rotating plate 204 is movably installed inside the first rotating clamp 206, the first rotating clamp 206 is provided with a second rotating hole 301, a first locking screw 302 is movably installed in the second rotating hole 301 and the first rotating hole 205, and a first locking nut 303 is screwed onto the first locking screw 302.
[0027] With the above scheme, the first locking screw and the first locking nut are installed in the second rotating hole and the first rotating hole, which can make the first rotating clamp clamp and fix the first rotating plate. Therefore, the rotation of the first rotating plate can be controlled by turning the first locking screw.
[0028] In this embodiment, preferably, a first support block 304 is fixedly installed on the top of the first rotating clamp 206, a second rotating plate 305 is fixedly installed on the top of the first support block 304, a third rotating hole 306 is provided on the second rotating plate 305, and the second rotating plate 305 is movably installed inside the second rotating clamp 401.
[0029] With the above scheme, the first support block can provide support between the first rotating clamp and the first rotating plate, and the third rotating hole can allow the second rotating plate to rotate within the second rotating clamp.
[0030] In this embodiment, preferably, the second rotating clamp 401 is provided with a fourth rotating hole 402, and a second locking screw 403 is movably installed in the fourth rotating hole 402 and the third rotating hole 306, and a second locking nut 404 is screwed onto the second locking screw 403.
[0031] With the above scheme, the second locking screw and the second locking nut are installed in the third and fourth rotating holes, which can make the second rotating clamp clamp and fix the second rotating plate. Therefore, the rotation of the second rotating plate can be controlled by turning the second locking screw.
[0032] In this embodiment, preferably, a second support block 405 is fixedly installed at the top of the second rotating clamp 401, and an assembly plate 406 is fixedly installed at the top of the second support block 405. The assembly plate 406 has assembly holes 501 at its four corners.
[0033] With the above solution, the second support block can provide support between the second rotating clamp and the assembly plate, and the assembly plate can be fixed through the assembly hole, thereby completing the overall fixation.
[0034] In this embodiment, a novel anti-foreign object device for a conveyor belt system is used. The user installs the assembly plate 406 through the assembly hole 501, fixing the entire device to both sides of the conveyor belt. After fixing, the user connects the connecting screw 202 to the connecting screw hole 104, fixing the clamping plate 201 to the connecting block 102. This completes the assembly of the steel mold 101 along with the plastic scraper 106. After assembly, the user tightens the first locking screw 302 and the second locking screw 403, allowing the first rotating plate 204 to rotate within the first rotating clamp 206 and the second rotating plate 305 to rotate within the second rotating clamp 401. This allows the steel mold 101, along with the plastic scraper 106, to rotate. 6. Adjustment is performed, and then the user aligns the plastic scraper 106 with the rolled-up conveyor belt and applies it. After application, the first locking screw 302 and the second locking screw 403 are tightened to fix the steel mold 101 and the plastic scraper 106. After fixing, when the conveyor belt is running, the foreign objects on the conveyor belt can be scraped off by the contact with the plastic scraper 106 during the movement of the conveyor belt. This prevents the foreign objects on the conveyor belt from being driven by the conveyor belt to rub against the conveyor roller, thereby preventing damage to the conveyor roller and the conveyor belt. When the conveyor belt is cleaned by the plastic scraper 106, the spring 105 will bounce, thus preventing the irregular shape of the conveyor belt during material movement from causing damage to the scraper.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A novel anti-foreign object device for a tubular conveyor system, characterized in that: The device includes a steel mold (101), a connecting block (102) fixedly installed on one side of the steel mold (101), an adjustment mechanism (103) provided on the outside of the connecting block (102), a connecting screw hole (104) opened on the connecting block (102), a spring (105) fixedly installed on the side of the steel mold (101) away from the connecting block (102), a plastic scraper (106) fixedly installed on the side of the spring (105), and the adjustment mechanism (103) includes a clamping plate (201), the clamping plate (201) fixedly installed on the outside of the connecting block (102), a connecting screw (202) fixedly installed on one side of the clamping plate (201), and the connecting screw (202) is screwed into the connecting screw hole (104).
2. The novel anti-foreign object device for a conveyor belt system according to claim 1, characterized in that: The adjustment mechanism (103) further includes a connecting rod (203), a clamping plate (201) is fixedly installed on one side of the connecting rod (203), and a first rotating plate (204) is fixedly installed on the side of the connecting rod (203) away from the clamping plate (201), and a first rotating hole (205) is provided on the first rotating plate (204).
3. The novel anti-foreign object device for a conveyor belt system according to claim 2, characterized in that: The first rotating plate (204) is movably installed inside the first rotating clamp (206). The first rotating clamp (206) has a second rotating hole (301). A first locking screw (302) is movably installed in the second rotating hole (301) and the first rotating hole (205). A first locking nut (303) is screwed onto the first locking screw (302).
4. The novel anti-foreign object device for a conveyor belt system according to claim 3, characterized in that: A first support block (304) is fixedly installed at the top of the first rotating clamp (206), and a second rotating plate (305) is fixedly installed at the top of the first support block (304). A third rotating hole (306) is opened on the second rotating plate (305), and the second rotating plate (305) is movably installed inside the second rotating clamp (401).
5. The novel anti-foreign object device for a conveyor belt system according to claim 4, characterized in that: The second rotating clamp (401) has a fourth rotating hole (402), and a second locking screw (403) is movably installed in the fourth rotating hole (402) and the third rotating hole (306). A second locking nut (404) is screwed onto the second locking screw (403).
6. The novel anti-foreign object device for a conveyor belt system according to claim 5, characterized in that: The second rotating clamp (401) has a second support block (405) fixedly installed at its top end, and an assembly plate (406) is fixedly installed at its top end. The assembly plate (406) has assembly holes (501) at its four corners.