Denim crumpling forming device
By incorporating adjustable pleating elements and limiting components into the denim pleating forming device, the problem of uneven pleating in thin fabrics is solved, enhancing the aesthetics and design of jeans and improving the stability of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-07
AI Technical Summary
In existing denim pleating devices where the heating plate and heating roller are fixed in position to each other, the pleats on thin fabrics are too sparse, wide, and uneven, affecting the aesthetics and design of the jeans.
A denim pleating device was designed. By setting adjustable pleating components, mounting frames and limiting components in the device, precise control of pressure and pleat shape can be achieved, ensuring that thin fabrics form uniform and delicate pleats.
It achieves precise control over pressure and fold shape, enhancing the product's aesthetics and design, while also improving the device's stability.
Smart Images

Figure CN224092225U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of denim processing technology, specifically relating to a denim pleating and forming device. Background Technology
[0002] In the vast field of denim garment manufacturing, denim pleating equipment occupies a crucial position. Traditional denim garment manufacturing relies on relatively primitive manual pleating or simple mechanical pleating methods. These early methods often have many limitations. Manual pleating is not only inefficient and difficult to meet the needs of large-scale production, but the pleating effect is also easily affected by the skill level of the operator, resulting in poor product quality stability.
[0003] Chinese patent CN222083190U discloses a jeans pleating forming device in which a synchronous lifting connecting plate drives several upper heating plates to lift and lower, thereby adjusting the length of the upper heating plates extending out of the pressure box, thus changing the degree of pleating on the jeans and changing the processing size of the jeans pleats. The pleating processing size adjustment can be completed without changing the template, which is simple to operate, improves efficiency, and prevents the spare heating plate component template from being easily lost, thus preventing the normal progress of jeans processing. Several heating rollers replace the corresponding upper or lower heating plate end faces to contact the jeans, reducing the frictional resistance when squeezing the jeans, which is beneficial to the jeans pleating processing.
[0004] However, in the existing technology, the distance between the heating plate and the heating roller (the heating roller in this solution) is fixed. When processing thin denim fabric, due to its soft texture, it requires a relatively small space to form uniform and delicate pleats. If the partition cannot be adjusted, it may cause the thin fabric to be subjected to excessive compression space, resulting in pleats that are too sparse, wide and uneven. This will lead to the failure to achieve the expected delicate pleat effect and affect the overall aesthetics and design of the denim.
[0005] Therefore, this solution provides a denim pleating and forming device to solve the above problems. Utility Model Content
[0006] The purpose of this invention is to provide a denim pleating device to solve the problem in the prior art where the relative positions of the heating plate and the heating roller cannot be adjusted, resulting in excessive compression space on thin fabrics, which in turn causes the pleats to be too sparse, wide and uneven, thus failing to achieve the desired fine pleating effect and affecting the overall aesthetics and design of the jeans.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a denim pleating and forming device, comprising a mounting base and a support column, wherein the support column is mounted on the top surface of the mounting base, a mounting plate is mounted on the side wall of the support column, a hydraulic telescopic rod is mounted on the mounting plate, a first mounting frame is mounted on the telescopic end of the hydraulic telescopic rod, a second mounting frame is mounted on the side wall of the support column, an extension block is mounted on the side of the second mounting frame away from the support column, a pleating component is fitted into the inner cavity of the first mounting frame, another pleating component is fitted into the inner cavity of the second mounting frame, and limit components are symmetrically mounted on the first and second mounting frames;
[0008] The pleated component includes a mounting groove and a transfer plate. The mounting groove is installed on the bottom surface of the inner cavity of the second mounting frame. A heating plate is slidably installed in the mounting groove. A heating roller is rotatably installed on the heating plate. A rectangular frame is installed on the side wall of the heating plate. Multiple plug-in rods are evenly distributed on the side wall of the transfer plate. A limit frame is installed on the side of the outer wall of the plug-in rod near the transfer plate. Multiple plug-in interfaces are evenly opened on one side of the outer wall of the second mounting frame. A plug-in rod is snapped into the plug-in interface. The plug-in rod is slidably installed on the rectangular frame.
[0009] The mounting frame has a mounting groove installed on the top surface of its inner cavity, and multiple insertion interfaces are evenly provided on one side of the outer wall of the mounting frame. The insertion rod slides against the insertion interface.
[0010] Preferably, a fixing block is installed on the side of the transfer plate away from the plug-in rod, and a plug-in groove is provided on the top surface of the fixing block.
[0011] Preferably: A limiting component is installed on one side of the second mounting frame with the second insertion interface. The limiting component includes a connecting plate. The connecting plate is installed on the side wall of the second mounting frame. The third mounting frame is installed on the connecting plate. The first connecting frame is installed on the top surface of the inner cavity of the third mounting frame. An insertion block is slidably installed in the first connecting frame. The second connecting frame is installed on the side wall of the insertion block. Four springs are rectangularly distributed on the top surface of the second connecting frame. The side of the four springs away from the second connecting frame is connected to the first connecting frame. The first connecting frame is slidably installed in the inner cavity of the insertion slot.
[0012] Preferably, a positioning frame is installed on the upper part of the outer wall of the plug block, and the positioning frame is located above the first connecting frame.
[0013] Preferably, a connecting plate is installed on the outer wall of the mounting frame one, and the heating roller extends to the outer side of the mounting frame one.
[0014] Preferably, the side wall of the support column is equipped with a control panel, and the side of the extension block away from the mounting frame is arc-shaped.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model, by setting up a pleating component, a mounting frame one and a mounting frame two in a denim pleating forming device, achieves precise control of pressure and pleat shape through the cooperation between the above structures during the use of the device, ensuring that thin fabric forms uniform and delicate pleats, thereby improving the product's aesthetics and design.
[0017] 2. This utility model provides limiting components on mounting frame one and mounting frame two respectively, and the above structures cooperate with each other during the use of the device to further position the adjusted pleated parts, thereby improving the stability of the device. Attached Figure Description
[0018] Figure 1 This is the front view of the present utility model;
[0019] Figure 2 This is a second sectional view of the mounting frame of this utility model;
[0020] Figure 3 This is an exploded view of the pleated part of this utility model;
[0021] Figure 4 This is a two-axis view of the mounting frame of this utility model;
[0022] Figure 5 This is a cross-sectional view of the limiting component of this utility model;
[0023] Figure 6 This is a schematic diagram of the mounting frame structure of this utility model;
[0024] Figure 7 for Figure 3 Enlarged structural diagram at point B.
[0025] In the diagram: 1. Mounting base; 2. Support column; 3. Mounting plate; 4. Hydraulic telescopic rod; 5. Mounting frame one; 6. Pleated part; 601. Mounting groove; 602. Heating plate; 603. Heating roller; 604. Rectangular frame; 605. Transfer plate; 606. Fixing block; 607. Insertion groove; 608. Insertion rod; 609. Limiting frame; 7. Mounting frame two; 8. Extension block; 9. Insertion interface one; 10. Insertion interface two; 11. Limiting component; 111. Connecting plate; 112. Mounting frame three; 113. Insertion block; 114. Positioning frame; 115. Connecting frame one; 116. Connecting frame two; 117. Spring. Detailed Implementation
[0026] The following will be combined with the appendix Figure 1 To be continued Figure 7The technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0027] It should be noted that, in the embodiments of this utility model, the directions shown in the accompanying drawings shall prevail, such as front and back. Figure 1 For the sake of accuracy, the specific details should be as follows: Figure 1 The left side is the front. Figure 1 The right side is the rear; at the same time, as Figure 2 As shown, the horizontal direction is roughly defined as left and right, and the vertical direction is defined as up and down. If a specific orientation changes, the directional indication will also change accordingly.
[0028] Reference Figures 1-7 As shown in the figure, this utility model provides a denim pleating forming device, including a mounting base 1 and a support column 2. The support column 2 is mounted on the top surface of the mounting base 1, and a mounting plate 3 is mounted on the side wall of the support column 2. A hydraulic telescopic rod 4 is mounted on the mounting plate 3, and a mounting frame 5 is mounted on the telescopic end of the hydraulic telescopic rod 4. A second mounting frame 7 is mounted on the side wall of the support column 2, and an extension block 8 is mounted on the side of the second mounting frame 7 away from the support column 2. A pleating component 6 is fitted into the inner cavity of the first mounting frame 5, and another pleating component 6 is installed in the inner cavity of the second mounting frame 7. Limiting components 11 are symmetrically mounted on the first mounting frame 5 and the second mounting frame 7.
[0029] The pleated part 6 includes a mounting groove 601 and a transfer plate 605. The mounting groove 601 is installed on the bottom surface of the inner cavity of the mounting frame 7. A heating plate 602 is slidably installed in the mounting groove 601. A heating roller 603 is rotatably mounted on the heating plate 602. A rectangular frame 604 is installed on the side wall of the heating plate 602. Multiple insertion rods 608 are evenly distributed on the side wall of the transfer plate 605. A limit frame 609 is installed on the side of the outer wall of the insertion rod 608 near the transfer plate 605. Multiple insertion interfaces 10 are evenly opened on one side of the outer wall of the mounting frame 7. Insertion rods 608 are snapped into the insertion interfaces 10. The insertion rods 608 are slidably installed on the rectangular frame 604. When the rectangular frame 604 is inserted with the insertion rods 608, it restricts the position of the heating plate 602 and the heating roller 603.
[0030] The top surface of the inner cavity of the mounting frame 5 is equipped with a mounting groove 601, and multiple insertion interfaces 9 are evenly opened on one side of the outer wall of the mounting frame 5. The insertion rod 608 slides against the insertion interface 9.
[0031] A fixing block 606 is installed on the side of the transfer plate 605 away from the plug rod 608, and a plug groove 607 is provided on the top surface of the fixing block 606;
[0032] The limiting frame 609 is in contact with the inner wall of the first insertion interface 9 or the second insertion interface 10 to prevent the transfer plate 605 from shaking randomly and improve the stability of the device.
[0033] In a further embodiment, refer to Figure 1 - Figure 4 A limiting component 11 is installed on one side of the insertion interface 2 10 of the mounting frame 2 7. The limiting component 11 includes a connecting plate 111. The connecting plate 111 is installed on the side wall of the mounting frame 2 7. The mounting frame 3 112 is installed on the connecting plate 111. The connecting frame 1 115 is installed on the top surface of the inner cavity of the mounting frame 3 112. The insertion block 113 is slidably installed in the connecting frame 1 115. The connecting frame 2 116 is installed on the side wall of the insertion block 113. Four springs 117 are rectangularly distributed on the top surface of the connecting frame 2 116. The connecting frame 1 115 is connected to the side of the four springs 117 away from the connecting frame 2 116. The connecting frame 1 115 is slidably installed in the inner cavity of the insertion slot 607.
[0034] A positioning frame 114 is installed on the upper part of the outer wall of the plug block 113, and the positioning frame 114 is located above the connecting frame 115;
[0035] Among them, pulling the positioning frame 114 causes the plug-in block 113 and the connecting frame 116 to move upward, and compresses the spring 117 during the movement. Then the plug-in block 113 moves out of the plug-in slot 607, thereby releasing the limitation on the fixing block 606.
[0036] In a further embodiment, refer to Figure 1 A connecting plate 111 is installed on the outer wall of the mounting frame 5, and the heating roller 603 extends to the outer side of the mounting frame 5.
[0037] In this device, the pleating element 6 in the mounting frame 5 is used to press the denim fabric into the inner cavity of the mounting frame 7 when the device is in use.
[0038] In a further embodiment, refer to Figure 1 The side wall of the support column 2 is equipped with a control panel. The control panel connects to the electrical equipment via wires or wireless connection devices and controls the operation of the electrical equipment. The side of the extension block 8 away from the mounting frame 5 is arc-shaped. The end shape of the mounting frame 5 is designed to facilitate the quick fitting of the jeans leg onto the extension block 8.
[0039] The working principle of this utility model is as follows: Before using the device, the electrical equipment in the device is powered on. Then, the positioning frame 114 is pulled to move the plug-in block 113 and the connecting frame 116 upward. During the movement, the spring 117 is compressed. Then, the plug-in block 113 moves out of the plug-in slot 607, thereby releasing the limitation on the fixing block 606.
[0040] Then, pulling the fixing block 606 moves the transfer plate 605, the plug-in rod 608, and the limiting frame 609, moving the plug-in rod 608 out of the rectangular frame 604. Then, the heating plate 602, the rectangular frame 604, and the heating roller 603 will be released from their limits. Then, the positions of the heating plate 602 and the rectangular frame 604 are adjusted, and the transfer plate 605, the limiting frame 609, and the plug-in rod 608 are reinserted along the plug-in interface 9 or the plug-in interface 10. The plug-in rod 608 is then inserted into the rectangular frame 604. Then, the pulling of the positioning frame 114 is released. Under the action of the spring 117, the plug-in block 113 will be reset and inserted into the plug-in slot 607, thus achieving the limitation of the fixing block 606, the transfer plate 605, and the plug-in rod 608.
[0041] The jeans are then fitted onto the surfaces of the mounting frame 2 and the extension block 8 along the extension block 8, and the hydraulic telescopic rod 4 is activated to drive the mounting frame 1 and the pleating component 6 in the mounting frame 1 to work with the mounting frame 2 and the pleating component 6 in the mounting frame 2 to pleat and shape the jeans.
[0042] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.
Claims
1. A denim pleating and forming device, comprising a mounting base (1) and a support column (2), characterized in that, A support column (2) is installed on the top surface of the mounting base (1). A mounting plate (3) is installed on the side wall of the support column (2). A hydraulic telescopic rod (4) is installed on the mounting plate (3). A mounting frame one (5) is installed on the telescopic end of the hydraulic telescopic rod (4). A mounting frame two (7) is installed on the side wall of the support column (2). An extension block (8) is installed on the side of the mounting frame two (7) away from the support column (2). A pleated piece (6) is installed in the inner cavity of the mounting frame one (5). Another pleated piece (6) is installed in the inner cavity of the mounting frame two (7). Limiting components (11) are symmetrically installed on the mounting frame one (5) and the mounting frame two (7). The pleated part (6) includes a mounting groove (601) and a transfer plate (605). The mounting groove (601) is installed on the bottom surface of the inner cavity of the mounting frame two (7). A heating plate (602) is slidably installed in the mounting groove (601). A heating roller (603) is rotatably arranged on the heating plate (602). A rectangular frame (604) is installed on the side wall of the heating plate (602). A plurality of plug-in rods (608) are evenly distributed on the side wall of the transfer plate (605). A limit frame (609) is installed on the side of the outer wall of the plug-in rod (608) near the transfer plate (605). A plurality of plug-in interfaces two (10) are evenly opened on one side of the outer wall of the mounting frame two (7). A plug-in rod (608) is snapped into the plug-in interface two (10). The plug-in rod (608) is slidably installed on the rectangular frame (604). The mounting frame (5) has a mounting groove (601) installed on the top surface of its inner cavity. Multiple insertion interfaces (9) are evenly provided on one side of the outer wall of the mounting frame (5). The insertion rod (608) slides against the insertion interface (9).
2. The denim pleating and forming device according to claim 1, characterized in that: A fixing block (606) is installed on the side of the transfer plate (605) away from the plug rod (608), and a plug groove (607) is provided on the top surface of the fixing block (606).
3. The denim pleating and forming device according to claim 1, characterized in that: A limiting component (11) is installed on one side of the second mounting frame (7) with an insertion interface (10). The limiting component (11) includes a connecting plate (111). The side wall of the second mounting frame (7) is equipped with the connecting plate (111). The third mounting frame (112) is installed on the connecting plate (111). The top surface of the inner cavity of the third mounting frame (112) is equipped with a first mounting frame (115). An insertion block (113) is slidably installed in the first mounting frame (115). The side wall of the insertion block (113) is equipped with a second mounting frame (116). The top surface of the second mounting frame (116) has four springs (117) arranged in a rectangle. The side of the four springs (117) away from the second mounting frame (116) is connected to the first mounting frame (115). The first mounting frame (115) is slidably installed in the inner cavity of the insertion slot (607).
4. The denim pleating and forming device according to claim 3, characterized in that: A positioning frame (114) is installed on the upper part of the outer wall of the plug block (113), and the positioning frame (114) is located above the connecting frame (115).
5. The denim pleating and forming device according to claim 1, characterized in that: A connecting plate (111) is installed on the outer wall of the mounting frame (5), and the heating roller (603) extends to the outside of the mounting frame (5).
6. The denim pleating and forming device according to claim 1, characterized in that: The support column (2) has a control panel installed on its side wall, and the extension block (8) has an arc-shaped design on the side away from the mounting frame (5).
Citation Information
Patent Citations
Jeans pleat forming device
CN222083190U