Full-automatic lifting bottom plate production device
The design of the fully automatic lifting base plate production device realizes the automatic flipping and spraying of workpieces and the recycling of paint, which solves the problem of low efficiency of manual flipping and spraying, and improves production efficiency and equipment utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, after the lifting base plate is sprayed, it needs to be manually flipped over and sprayed again, which is labor-intensive and inefficient.
A fully automatic lifting base plate production device was designed, which includes a flipping plate, a spraying mechanism and a drying component. It uses electromagnets and cylinders to realize the automatic flipping and positioning of workpieces. Combined with multi-angle spray pipes and scrapers, it realizes multi-sided spraying and paint recycling, reducing manual operation.
It enables automatic flipping and spraying of workpieces, improving work efficiency, preventing scratches on the sprayed surface, recycling of paint, and reducing the intensity of manual operation.
Smart Images

Figure CN224101041U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to lifting bottom plate production technical field especially relates to a full -automatic lifting bottom plate production device. BACKGROUND
[0002] Lifting bottom plate is a kind of equipment for platform lifting or bridging, is widely used in truck unloading, wharf loading and unloading, warehouse handling and other occasions, its main function is to realize the transfer of goods between different heights, improve work efficiency, reduce labor intensity and accident rate, lifting bottom plate can be divided into hydraulic lifting plate and mechanical lifting plate according to driving mode, hydraulic lifting plate is driven by hydraulic system, is suitable for high load, long stroke, high working frequency occasion;Mechanical lifting plate is suitable for small load, short stroke, low working frequency occasion by chain transmission, in the production of lifting bottom plate, it needs to be sprayed with anticorrosive material to improve its appearance and durability.
[0003] In the prior art, the Chinese utility model patent with patent No.CN220991476U discloses a plate surface spraying device, which comprises a spraying box and a base, the base is fixedly connected to the side wall of the spraying box, the top of the base is fixedly connected with a drying assembly, and the top of the drying assembly is fixedly connected with a filtering assembly.
[0004] In the prior art, although the drying assembly is arranged, when the plate spraying is completed, first start the air blower, the air blown by the air blower will pass through the electric heating wire, the electric heating wire will heat the air blown by the air blower, and the plate is dried through the air outlet, when the plate drying is completed, the device avoids that the sprayed plate is directly placed in the air for natural air drying, increases the work efficiency, and the filtering assembly is arranged, when the plate drying is completed, the device avoids that the organic components in the raw materials volatilize into the air to cause pollution, and the environmental protection performance is good, but after the plate spraying, manual plate turning and respraying are still needed, the work intensity is large, and the work efficiency is low. UTILITY MODEL CONTENTS
[0005] The utility model discloses in order to solve the technical problem that after plate spraying, manual plate turning and respraying are still needed, the work intensity is large, and the work efficiency is low, provides a full -automatic lifting bottom plate production device.
[0006] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a full -automatic lifting bottom plate production device, including base and turnover plate, the inside of turnover plate is provided with electromagnet, and one end of turnover plate is fixedly installed with baffle, the inside of baffle is provided with pressure sensor, and the top of baffle is provided with distance sensor,
[0007] The front and rear sides of the turnover plate are fixedly provided with two groups of fixed blocks, the upper surfaces of the fixed blocks are fixedly connected with side plates, the top of the side plate is fixedly provided with a gas cylinder, the output end of the gas cylinder is fixedly connected with a material box, the bottom of the material box is provided with a pushing opening, and the inside of the material box is provided with a cushion block, the bottom of the cushion block is provided with a magnet block, and the side of the side plate is fixedly provided with a top block matched with the pushing opening.
[0008] Optionally, the upper surface of the base is fixedly provided with two groups of symmetrical conveying mechanisms, the conveying mechanism comprises a support, the top of the support is rotatably provided with a conveying roller, one side of the support is fixedly provided with a conveying motor for driving the conveying roller, and the surface of the conveying roller is fixedly provided with a conveying belt.
[0009] Optionally, the upper surface of the base is fixedly provided with symmetrical support plates, a rotating shaft is rotatably arranged between the two support plates, and a turnover motor for driving the rotating shaft is fixedly arranged on one side of the support plate, and the turnover plate is fixedly arranged on the rotating shaft.
[0010] Optionally, the upper surface of the base is fixedly provided with symmetrical support plates, a rotating shaft is rotatably arranged between the two support plates, and a turnover motor for driving the rotating shaft is fixedly arranged on one side of the support plate, and the turnover plate is fixedly arranged on the rotating shaft.
[0011] Optionally, the upper surface of the base is fixedly provided with symmetrical support plates, a rotating shaft is rotatably arranged between the two support plates, and a turnover motor for driving the rotating shaft is fixedly arranged on one side of the support plate, and the turnover plate is fixedly arranged on the rotating shaft.
[0012] Optionally, the lower surface of the conveying belt is provided with a recovery box, the top of the recovery box is fixedly connected with symmetrical mounting plates, and a scraper plate matched with the conveying belt is fixedly arranged between the two mounting plates.
[0013] Compared with the prior art, the full-automatic lifting bottom plate production device has the following beneficial effects:
[0014] 1、 In the utility model, when the workpiece enters the turnover plate and is fixed, the gas cylinder pulls back the material box, so that the top block is inserted into the pushing opening, so that one cushion block in the material box is pushed out, and then the magnet block makes the cushion block adsorbed on the upper surface of the workpiece, so that the workpiece is transported through the cushion block when the workpiece falls on the conveying belt after turning over, the workpiece is prevented from scratching the sprayed paint surface during transportation, the workpiece is separated from the conveying belt, the workpiece is convenient to take down after the second spraying, and the working efficiency is improved.
[0015] 2、 The utility model discloses a first spraying pipe, second spraying pipe and third spraying pipe are used to spray the upper surface, front and back side and the side of conveying direction of workpiece, can spray the surface of conveying at the same time, accelerate work efficiency,
[0016] 3、 The utility model discloses a scraper is used to scrape the coating on the conveying surface when the conveying belt rotates, and then the coating falls into the recovery box below for recycling. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0018] Figure 2 It is the top plate structure schematic diagram of the utility model;
[0019] Figure 3 It is the turnover plate structure schematic diagram of the utility model;
[0020] Figure 4 It is the material box structure schematic diagram of the utility model;
[0021] Figure 5 It is the turnover plate sectional structure schematic diagram of the utility model;
[0022] Figure 6 It is the collection box structure schematic diagram of the utility model;
[0023] In the drawing: 1, base; 2, support; 3, conveying motor; 4, conveying roller; 5, conveying belt; 6, workpiece; 7, fixed plate; 8, top plate; 9, spraying box; 10, connecting pipe; 11, first spraying pipe; 12, second spraying pipe; 13, third spraying pipe; 14, drying lamp; 15, support plate; 16, rotating shaft; 17, turnover motor; 18, turnover plate; 19, electromagnet; 20, baffle; 21, pressure sensor; 22, distance sensor; 23, fixed block; 24, side plate; 25, air cylinder; 26, material box; 27, pushing opening; 28, top block; 29, cushion block; 30, magnet block; 31, recovery box; 32, mounting plate; 33, scraper. DETAILED DESCRIPTION
[0024] In order to make the personnel in the technical field better understand the utility model scheme, below will combine the drawings in the utility model embodiment, and the technical scheme in the utility model embodiment is clearly and completely described.
[0025] REFERENCE Figure 1The utility model provides an automatic lifting bottom plate production device, including base 1, the upper surface of base 1 is fixedly installed two groups of symmetrical conveying mechanism, and the conveying mechanism includes support 2, the top of support 2 is rotatably installed conveying roller 4, and one side of support 2 is fixedly installed conveying motor 3 of driving conveying roller 4, and the surface of conveying roller 4 is installed conveying belt 5, and the upper surface of conveying belt 5 places workpiece 6.
[0026] Further, when the conveying motor 3 rotates, it drives the conveying roller 4 connected thereto to rotate, thereby driving the conveying belt 5 to rotate and conveying the workpiece 6 for spraying.
[0027] Referring to Figure 1 and Figure 2 , a spraying mechanism is arranged above the conveying belt 5, which includes a fixed plate 7 fixedly installed on the upper surface of the base 1 and located on both sides of the conveying belt 5, a top plate 8 fixedly installed at the top end of the fixed plate 7, a spraying assembly fixedly installed on the lower surface of the top plate 8, and a drying lamp 14 fixedly installed on the lower surface of the top plate 8 and located on one side of the spraying assembly, for drying the sprayed workpiece 6, and the dried workpiece 6 is then conveyed.
[0028] Referring to Figure 2 , the spraying assembly includes a spraying box 9 fixedly installed on the lower surface of the top plate 8, a connecting pipe 10 penetrating through the top plate 8 and communicating with the top of the spraying box 9, the connecting pipe 10 being used for external connection of a spraying device, which is a prior art and does not need to be described in detail, a third spraying pipe 13 communicating with the lower surface of the spraying box 9, an arc-shaped first spraying pipe 11 communicating with the side of the spraying box 9 close to the drying lamp 14, and arc-shaped second spraying pipes 12 communicating with the front and rear sides of the spraying box 9, the spraying heads being arranged at the positions of the spraying openings of the first, second and third spraying pipes 11, 12 and 13, for spraying the upper surface, front and rear sides, and the side in the conveying direction of the workpiece 6, so that the workpiece 6 can be sprayed on multiple surfaces while being conveyed, thereby accelerating the work efficiency.
[0029] Referring to Figure 1 , symmetrical support plates 15 are fixedly installed on the upper surface of the base 1 and located between the two conveying mechanisms, a rotating shaft 16 is rotatably installed between the two support plates 15, a flipping motor 17 is fixedly installed on one side of the support plate 15 and used for driving the rotating shaft 16, a flipping plate 18 fixedly installed on the surface of the rotating shaft 16 is used in cooperation with the conveying belt 5, and a rounded corner is arranged on the side of the flipping plate 18 close to the conveying belt 5, for facilitating the entry of the workpiece 6.
[0030] Further, when the workpiece 6 is sprayed, it can be transported to the flipping plate 18, then the flipping motor 17 rotates to drive the rotating shaft 16 to rotate, thereby flipping the workpiece for transportation, which facilitates the spraying of the other surface and accelerates the work efficiency.
[0031] Referring to Figure 3And Figure 5 The inside of the turnover plate 18 is provided with an electromagnet 19 for fixing the workpiece 6, which is fixed when the workpiece 6 is turned over to prevent falling during turning over. A baffle 20 is fixedly installed on the upper surface of one end of the turnover plate 18, and the inside of the baffle 20 is provided with a pressure sensor 21. When the workpiece 6 is transported and one end contacts the pressure sensor 21, the electromagnet 19 is started to adsorb the workpiece 6. A distance sensor 22 is arranged on the top of the baffle 20. When the workpiece 6 is turned over, the distance sensor 22 detects the distance from the other conveying belt 5. When the distance reaches the set threshold value, the electromagnet 19 is released, and then the workpiece 6 is transported and sprayed again.
[0032] Reference Figure 3 And Figure 4 Two groups of fixed blocks 23 are fixedly installed on the front and rear sides of the turnover plate 18. The upper surface of the fixed block 23 is fixedly connected with a side plate 24. The top of the side plate 24 is fixedly installed with a gas cylinder 25. The output end of the gas cylinder 25 penetrates through the side plate 24 and is in sliding cooperation with the side plate 24. The output end of the gas cylinder 25 is fixedly connected with a material box 26. The bottom of the material box 26 is provided with a pushing opening 27. The inside of the material box 26 is placed with a cushion block 29. The bottom of the cushion block 29 is provided with a magnet block 30. The side of the side plate 24 close to the material box 26 is fixedly installed with a top block 28 which is used in cooperation with the pushing opening 27. The top block 28 is arranged on the outside of the turnover plate 18.
[0033] Further, when the workpiece 6 enters the turnover plate 18 and is fixed, the gas cylinder 25 pulls back the material box 26, so that the top block 28 is inserted into the pushing opening 27, so that one cushion block 29 in the material box 26 is pushed out and falls on the upper surface of the workpiece 6. Then the magnet block 30 makes the cushion block 29 adsorbed on the upper surface of the workpiece 6. When the workpiece 6 falls on the conveying belt 5 after turning over, the workpiece 6 is transported by the cushion block 29, which prevents the workpiece 6 from scratching the sprayed paint surface during transportation. At the same time, the workpiece 6 is separated from the conveying belt, which is convenient for taking down the workpiece 6 after the second spraying and speeds up the work efficiency. After the workpiece 6 is turned over, the turnover plate 18 and the material box 26 are reset, which is convenient for the next work.
[0034] Reference Figure 1 And Figure 6 The bottom of the two conveying belts 5 is provided with a recovery box 31. The top of the recovery box 31 is fixedly connected with a symmetric mounting plate 32. The two mounting plates 32 are fixedly installed with a scraper 33 which is in contact with the lower surface of the conveying belt 5. The scraper 33 is made of rubber material and does not affect the normal operation of the conveying belt 5.
[0035] Further, after the workpieces 6 on the conveying belt 5 are sprayed, paint residues will be left on the surface of the conveying belt 5, which will accelerate the wear of the conveying belt 5 if not cleaned. The use of the scraper 33 can scrape off the paint residues on the surface of the conveying belt 5 when the conveying belt 5 rotates, and then the paint residues will fall into the recycling box 31 below for recycling.
[0036] As used in the specification and claims, certain terminology is used to describe parts that will be apparent to those skilled in the art. It is not intended to exclude other equivalents of the parts from the scope of the application. The description and claims should not be read to only cover the embodiments described herein. It will be apparent that systems comprising such parts and / or means for performing the herein described functions can be used to achieve the same results.
[0037] It is to be understood that the terminology "including", "containing" or any other reflection thereof, is intended to be open-ended to encompass the inclusion of non-exclusive items recited, that is, items that are not exclusive, or that are in addition to other recited items, or that are inherent to the subject matter. Without further limitation, an item defined by a statement "comprising" does not exclude the presence of additional identical items in the composition or system including the recited item.
[0038] The above specification and description have shown and described several preferred embodiments of the application, but it is understood that the application is not limited to the exact form described, and changes in detail can be made without departing from the spirit and scope of the application. It is therefore intended that the application be construed as including all such changes and modifications as fall within the scope of the application.
Claims
1. A fully automatic lifting floor production device, characterized by, Including base (1) and turnover board (18), the inside of turnover board (18) is provided with electromagnet (19), and one end of turnover board (18) is fixedly installed with baffle (20), the inside of baffle (20) is provided with pressure sensor (21), and the top of baffle (20) is provided with distance sensor (22), The front and rear sides of the turnover board (18) are fixedly installed with two groups of fixed blocks (23), the upper surface of the fixed block (23) is fixedly connected with a side plate (24), the top of the side plate (24) is fixedly installed with a gas cylinder (25), the output end of the gas cylinder (25) is fixedly connected with a material box (26), the bottom of the material box (26) is provided with a pushing port (27), and the inside of the material box (26) is placed with a cushion block (29), the bottom of the cushion block (29) is provided with a magnet block (30), one side of the side plate (24) is fixedly installed with a top block (28) used in cooperation with the pushing port (27).
2. The full-automatic lifting bottom plate production device according to claim 1, characterized in that, The upper surface of the base (1) is fixedly installed with two groups of symmetrical conveying mechanisms, the conveying mechanism comprises a support (2), the top of the support (2) is rotatably installed with a conveying roller (4), and one side of the support (2) is fixedly installed with a conveying motor (3) driving the conveying roller (4), the surface of the conveying roller (4) is cooperatively installed with a conveying belt (5).
3. The full-automatic lifting bottom plate production device according to claim 1, characterized in that, The upper surface of the base (1) is fixedly installed with symmetrical support plates (15), the two support plates (15) are rotatably installed with a rotating shaft (16), and one side of the support plate (15) is fixedly installed with a turnover motor (17) driving the rotating shaft (16), and the turnover plate (18) is fixedly installed on the rotating shaft (16).
4. The full-automatic lifting bottom plate production device according to claim 2, characterized in that, The upper surface of the base (1) is fixedly installed with symmetrical support plates (15), the two support plates (15) are rotatably installed with a rotating shaft (16), and one side of the support plate (15) is fixedly installed with a turnover motor (17) driving the rotating shaft (16), and the turnover plate (18) is fixedly installed on the rotating shaft (16).
5. The fully automatic lifting floor production device according to claim 4, characterized in that, The upper surface of the base (1) is fixedly installed with symmetrical support plates (15), the two support plates (15) are rotatably installed with a rotating shaft (16), and one side of the support plate (15) is fixedly installed with a turnover motor (17) driving the rotating shaft (16), and the turnover plate (18) is fixedly installed on the rotating shaft (16).
6. The fully automatic lifting floor production device according to claim 4, characterized in that, The spraying assembly comprises a spraying box (9), the top of the spraying box (9) is communicated with a connecting pipe (10), and the lower surface of the spraying box (9) is communicated with a third spraying pipe (13), the side of the spraying box (9) close to the drying lamp (14) is communicated with an arc-shaped first spraying pipe (11), and the front and rear sides of the spraying box (9) are communicated with arc-shaped second spraying pipes (12), the first spraying pipe (11), the second spraying pipe (12) and the third spraying pipe (13) are all communicated with spraying heads. The lower surface of the conveying belt (5) is provided with a recovery box (31), the top of the recovery box (31) is fixedly connected with symmetrical mounting plates (32), and the two mounting plates (32) are fixedly installed with a scraper (33) used in cooperation with the conveying belt (5).
Citation Information
Patent Citations
Plate surface spraying device
CN220991476U