Punching equipment for lamp production and processing
By designing automated drilling equipment for lamp manufacturing, the problems of low efficiency and damage from impurities in manual drilling have been solved, achieving an efficient and safe lamp holder drilling process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-10
AI Technical Summary
In the existing technology, drilling holes in the lamp holder of explosion-proof lamps requires manual operation, which is inefficient and generates impurities that are thrown out under centrifugal force, polluting the environment and potentially harming the human body.
A drilling device for lamp manufacturing and processing was designed, comprising a worktable, a processing base, a drilling assembly, and a protective assembly. It uses a servo motor to drive the drill rod for automatic drilling, and uses an annular glass and a lifting unit to prevent impurities from splashing out. Rollers are used to support the lamp frame to maintain stability.
It improves drilling efficiency, prevents impurities from splashing out, protects the working environment and operators, and avoids human injury.
Smart Images

Figure CN224102459U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of lamp processing, and specifically relates to a punching equipment for lamp production and processing. BACKGROUND
[0002] The explosion-proof solid-state lamp is a lighting device with LED as a light source, which is designed for flammable and explosive environments, and the lamp is assembled by an aluminum alloy shell during processing, and the luminous flux can be customized.
[0003] In the prior art, the lamp holder of the explosion-proof lamp is generally punched by manual operation, but when a large number of lamp holders are punched, the manual efficiency is too low, and the impurities generated during punching are thrown out under the action of centrifugal force, which not only leads to a poor working environment, but also some impurities can hit the human body, causing harm to the human body.
[0004] Therefore, the utility model provides a punching equipment for lamp production and processing. UTILITY MODEL CONTENTS
[0005] In order to make up for the shortcomings of the prior art, solve the problem that in the prior art, the lamp holder of the explosion-proof lamp is generally punched by manual operation, but when a large number of lamp holders are punched, the manual efficiency is too low, and the impurities generated during punching are thrown out under the action of centrifugal force, which not only leads to a poor working environment, but also some impurities can hit the human body, causing harm to the human body, the utility model provides a punching equipment for lamp production and processing.
[0006] The utility model solves the technical scheme that adopts: a punching equipment for lamp production and processing, including the workbench, a group of processing seats are fixedly connected on the workbench, a first circular groove is formed in the processing seat, a group of isosceles trapezoidal blocks are fixedly connected in the first circular groove, and the isosceles trapezoidal blocks are circularly arranged, isosceles trapezoidal grooves are formed in the isosceles trapezoidal blocks, a pair of symmetrical roller wheels are rotatably connected to the sidewall of the isosceles trapezoidal groove, and the pair of roller wheels are respectively parallel to the two side slopes of the isosceles trapezoidal groove, a group of lamp holders are placed in the isosceles trapezoidal grooves, a punching assembly is arranged on the workbench, and the hexagonal of the lamp holder is punched by the punching assembly, a protection assembly is arranged on the processing seat, and the protection assembly protects the lamp holder during punching.
[0007] Preferably, the punching assembly comprises an inverted L-shaped plate, a first air cylinder is fixedly connected to the inverted L-shaped plate, a piston rod is arranged on the first air cylinder, the bottom end of the piston rod penetrates through the inverted L-shaped plate and is fixedly connected with an inverted U-shaped plate, a disc is fixedly connected to the bottom end of the inverted U-shaped plate, a power unit is arranged in the disc, and the lamp holder is punched by the power unit.
[0008] Preferably, the power unit comprises a servo motor; the servo motor is fixed on the disc; the disc is rotationally connected with a first gear; the first gear is rotated by the servo motor; the disc is rotationally connected with a group of second gears, and the group of second gears are circularly distributed and surround the first gear; the first gear and the second gears are in meshing engagement; the bottom end of the second gear is fixed with a drill rod, and the bottom end of the drill rod extends out of the disc; the drill rod and the isosceles trapezoidal groove are in corresponding positions.
[0009] Preferably, the disc is fixed with an annular plate through a spring; the bottom end of the annular plate is fixed with a group of L-shaped rods, and the L-shaped rods pass through the disc; the group of L-shaped rods and the group of second gears are staggered.
[0010] Preferably, the protection assembly comprises an annular groove; the processing seat is provided with the annular groove, and the annular groove surrounds the first circular groove; the annular glass slides up and down in the annular groove, and the annular glass moves up and down through the lifting unit.
[0011] Preferably, the lifting unit comprises a first rotating shaft; the processing seat is provided with a first recess, and the first recess and the annular groove are in communication; the first rotating shaft is rotationally connected in the first recess; the middle part of the first rotating shaft is fixed with a third gear; the first rotating shaft is fixed with a pair of fourth gears which are symmetrically distributed about the third gear; the inner diameter of the third gear is larger than that of the fourth gear; the first rack plate is slidably connected on the side wall of the first recess, and the top end of the first rack plate is fixed on the side wall of the disc; the first rack plate and the third gear are in meshing engagement; a pair of second rack plates which are symmetrically distributed are fixed on the side wall of the first recess, and the second rack plates and the fourth gears are in meshing engagement.
[0012] Preferably, the bottom section of the first circular groove is inverted conical; the middle part of the bottom end of the first circular groove is provided with a collecting groove; the collecting cylinder is placed in the collecting groove; the cross rod is fixed on the inner wall of the collecting cylinder.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The punching equipment for lamp production and processing, when the lamp holder needs to be punched, the hexagon of the lamp holder is put into the isosceles trapezoidal groove, the roller is supported, and the pair of rollers are in the shape of eight characters, so that the punching position is not affected, after the placement is finished, the punching assembly and the protection assembly are started, the placed lamp holder is punched, the protection assembly can prevent impurities from splashing during punching, protection and anti-fooling effects are achieved, and the worker's hand is prevented from being placed in the punching position during the punching process.
[0015] 2.The punching equipment for lamp production and processing, when the disc moves downward to punch the lamp holder, the first rack plate and the third gear are engaged with each other, the first rack plate moves downward to drive the third gear to rotate, and then the first rotating shaft rotates, the first rotating shaft rotates to drive the fourth gear to rotate, and the second rack plate moves upward, and then the annular glass rises to shield the lamp holder, which can prevent impurities from splashing and play a foolproof role, and the worker's hand can be placed in the first circular groove during the punching work. BRIEF DESCRIPTION OF DRAWINGS
[0016] The utility model makes further explanation in connection with the drawings.
[0017] Figure 1 It is the perspective view of the utility model;
[0018] Figure 2 It is the perspective view of the processing seat;
[0019] Figure 3 It is the sectional view of the processing seat;
[0020] Figure 4 It is Figure 3 The partial enlarged view of A in the figure;
[0021] Figure 5 It is the perspective view of the lamp holder;
[0022] Figure 6 It is the partial perspective view of the utility model;
[0023] In the figure: 1, workbench; 11, processing seat; 12, first circular groove; 13, isosceles trapezoidal block; 14, isosceles trapezoidal groove; 15, roller; 16, lamp holder; 2, inverted L-shaped plate; 21, first air cylinder; 22, piston rod; 23, inverted U-shaped plate; 24, disc; 25, servo motor; 26, first gear; 27, second gear; 28, drill rod; 3, annular groove; 31, annular glass; 32, first rack plate; 33, first rotating shaft; 34, third gear; 35, fourth gear; 36, second rack plate; 37, first recess; 4, L-shaped rod; 41, annular plate; 42, collection groove; 43, collection cylinder; 44, cross rod. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described in connection with the specific implementation mode.
[0025] For example, Figures 1 to 6The utility model provides a kind of punching equipment for lamp production and processing, including workbench 1;A set of processing seat 11 is fixedly connected on the workbench 1;First circular groove 12 is opened in the processing seat 11;A set of isosceles trapezoidal block 13 is fixedly connected in the first circular groove 12, and a set of isosceles trapezoidal block 13 is circularly arranged;Isosceles trapezoidal groove 14 is opened in the isosceles trapezoidal block 13;A pair of symmetrically distributed roller 15 is rotatably connected on the side wall of isosceles trapezoidal groove 14, and a pair of roller 15 is respectively and the two side slopes of isosceles trapezoidal groove 14 are mutually parallel;A set of lamp holder 16 is placed in the isosceles trapezoidal groove 14;Punching assembly is equipped on the workbench 1, and the hexagon of lamp holder 16 is punched by punching assembly;Protection assembly is equipped on the processing seat 11, and protection assembly protects when lamp holder 16 is punched;In prior art, the hexagon of lamp holder 16 is punched in the lamp holder 16 of explosion-proof lamp, generally needs manual punching processing, but when a large number of lamp holders 16 are punched, manual efficiency is too low, and the impurities generated by punching are thrown out under the action of centrifugal force when manually punching, not only lead to the deterioration of working environment, some impurities also hit on human body, cause harm to human body;For this, the utility model is punched when needing to punch lamp holder 16, the hexagon of lamp holder 16 is placed in isosceles trapezoidal groove 14, is supported by roller 15, and a pair of roller 15 is in the shape of eight characters, does not affect the punching position, after placement is finished, then starting punching assembly and protection assembly, the lamp holder 16 placed is punched, and the protection assembly can prevent the splashing of impurities when punching, play protection and prevent stupid effect, avoid the hand of worker in the punching process, put into punching position.
[0026] The punching assembly includes inverted L-shaped plate 2;First air cylinder 21 is fixedly connected on the inverted L-shaped plate 2;Piston rod 22 is equipped on the first air cylinder 21, and the bottom end of piston rod 22 penetrates inverted L-shaped plate 2 and is fixedly connected with inverted U-shaped plate 23;The bottom end of inverted U-shaped plate 23 is fixedly connected with disc 24;Power unit is equipped in disc 24, and lamp holder 16 is punched by power unit;
[0027] The power unit includes servo motor 25;Servo motor 25 is fixedly connected on the disc 24;First gear 26 is rotatably connected in the disc 24;The first gear 26 is rotated by servo motor 25;A set of second gears 27 are rotatably connected in the disc 24, and a set of second gears 27 are circularly distributed and surround first gear 26;The first gear 26 and second gear 27 are engaged with each other;Drill rod 28 is fixedly connected at the bottom end of second gear 27, and the bottom end of drill rod 28 extends out of disc 24;Drill rod 28 and isosceles trapezoidal groove 14 are corresponding to each other;
[0028] When working, after the lamp holder 16 is placed, then the servo motor 25 works, which drives the first gear 26 to rotate, because the first gear 26 and the second gear 27 are engaged with each other, so the drill rod 28 can rotate, at the same time, the first cylinder 21 drives the disc 24 to move down, so that the drill rod 28 moves down when rotating, which can punch the placed lamp holder 16.
[0029] A group of L-shaped rods 4 are fixedly connected to the bottom end of the annular plate 41, and the L-shaped rods 4 penetrate through the disc 24; a group of L-shaped rods 4 and a group of second gears 27 are staggered distributed; when the drill rod 28 rotates and moves down, the bottom end of the L-shaped rod 4 will first contact the lamp holder 16, so that the lamp holder 16 is pressed by the bottom end of the L-shaped rod 4 when the disc 24 continues to move down, so that the lamp holder 16 is in a stable pressing state when the drill rod 28 contacts and punches, which keeps the punching stable, and after the drill rod 28 finishes punching, the drill rod 28 is separated from the lamp holder 16, because the lamp holder 16 is still in a pressing state, so that the separation of the drill rod 28 will not cause the lamp holder 16 to be taken out.
[0030] The protection assembly comprises an annular groove 3; the annular groove 3 is formed in the processing seat 11 and surrounds the first circular groove 12; the annular glass 31 slides up and down in the annular groove 3 and moves up and down through the lifting unit.
[0031] The lifting unit comprises a first rotating shaft 33; the first recess 37 is formed in the processing seat 11 and communicates with the annular groove 3; the first rotating shaft 33 is rotatably connected in the first recess 37; the third gear 34 is fixedly connected to the middle of the first rotating shaft 33; a pair of fourth gears 35 are fixedly connected to the first rotating shaft 33 and are symmetrically distributed about the third gear 34; the inner diameter of the third gear 34 is greater than that of the fourth gear 35; the first rack plate 32 is slidably connected to the side wall of the first recess 37 and is fixedly connected to the side wall of the disc 24 at the top end; the first rack plate 32 and the third gear 34 are engaged with each other; a pair of second rack plates 36 are fixedly connected to the side wall of the first recess 37 and are symmetrically distributed, and the second rack plates 36 and the fourth gears 35 are engaged with each other;
[0032] When the disc 24 moves down to punch the lamp holder 16, because the first rack plate 32 and the third gear 34 are engaged with each other, the first rack plate 32 moves down to drive the third gear 34 to rotate, which in turn drives the first rotating shaft 33 to rotate, the rotation of the first rotating shaft 33 drives the fourth gear 35 to rotate, which drives the second rack plate 36 to move up, thereby completing the lifting of the annular glass 31, which can shield the lamp holder 16, avoid the splashing of impurities, and also play a foolproof role, avoiding the workers' hands from being put into the first circular groove 12 during punching.
[0033] The bottom cross section of the first circular groove 12 is an inverted cone shape; a collection groove 42 is provided in the middle of the bottom end of the first circular groove 12; a collection cylinder 43 is placed in the collection groove 42; a cross rod 44 is fixed to the inner wall of the collection cylinder 43; during operation, because the bottom cross section of the first circular groove 12 is an inverted cone shape, impurities falling into the first circular groove 12 can fall into the collection cylinder 43. After working for a long time, the collection cylinder can be manually removed by holding the cross rod 44, and then the garbage in the collection cylinder can be cleaned and put back in its original position.
[0034] Working principle: When drilling is required on the lamp holder 16, the hexagon of the lamp holder 16 is placed into the isosceles trapezoidal groove 14 and supported by rollers 15. The pair of rollers 15 are arranged in a V-shape, which will not affect the drilling position. After placement, the drilling component and the protective component are activated to drill the lamp holder 16. At the same time, the protective component can prevent impurities from splashing out during drilling, playing a protective and foolproof role, and preventing the worker's hand from entering the drilling position during the drilling process. After the lamp holder 16 is placed, the servo motor 25 works, which drives the first gear 26 to rotate. Because the first gear 26 and the second gear 27 mesh with each other, the drill rod 28 can rotate. A cylinder 21 drives the disc 24 to move downwards, which in turn causes the drill rod 28 to move downwards while rotating, drilling holes in the placed lamp holder 16. When the disc 24 moves downwards to drill holes in the lamp holder 16, the first rack plate 32 and the third gear 34 mesh with each other. The downward movement of the first rack plate 32 drives the third gear 34 to rotate, which in turn drives the first rotating shaft 33 to rotate. The rotation of the first rotating shaft 33 drives the fourth gear 35 to rotate, which drives the second rack plate 36 to move upwards, thus completing the rise of the annular glass 31. This shields the lamp holder 16, preventing impurities from splashing out and also serves as a foolproof measure to prevent workers' hands from being inserted into the first circular groove 12 during drilling.
[0035] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0036] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0037] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A punching device for lamp production and processing, characterized in that, The utility model provides a lamp holder frame punching device, including workbench (1), a group of machining seat (11) are fixedly connected on the workbench (1), first circular groove (12) are seted up on the machining seat (11), a group of isosceles trapezoidal block (13) are fixedly connected in first circular groove (12), and a group of isosceles trapezoidal block (13) are circularly arranged, isosceles trapezoidal groove (14) are seted up on the isosceles trapezoidal block (13), a pair of symmetrical distribution roller (15) are rotatably connected on the side wall of isosceles trapezoidal groove (14), and a pair of roller (15) respectively and isosceles trapezoidal groove (14) two side slopes are mutually parallel, a group of isosceles trapezoidal groove (14) are placed with lamp holder frame (16), and the workbench (1) is equipped with punching assembly, and the six angle of lamp holder frame (16) is punched by punching assembly and is handled, the machining seat (11) is equipped with protection assembly, and protection assembly is protected when lamp holder frame (16) is punched.
2. The punching apparatus for lamp production and processing according to claim 1, characterized in that, The punching assembly includes an inverted L-shaped plate (2), a first air cylinder (21) is fixedly connected to the inverted L-shaped plate (2), a piston rod (22) is provided on the first air cylinder (21), the bottom end of the piston rod (22) penetrates through the inverted L-shaped plate (2) and is fixedly connected with an inverted U-shaped plate (23), the bottom end of the inverted U-shaped plate (23) is fixedly connected with a disc (24), a power unit is provided in the disc (24), and the lamp holder frame (16) is punched by the power unit.
3. The punching apparatus for lamp production and processing according to claim 2, characterized in that, The power unit includes a servo motor (25), the servo motor (25) is fixedly connected to the disc (24), a first gear (26) is rotatably connected in the disc (24), the first gear (26) is rotated by the servo motor (25), a group of second gears (27) are rotatably connected in the disc (24), the group of second gears (27) are circularly distributed and surround the first gear (26), the first gear (26) and the second gears (27) are meshed, a drill rod (28) is fixedly connected to the bottom end of the second gears (27), and the bottom end of the drill rod (28) extends out of the disc (24), the drill rod (28) and the isosceles trapezoidal groove (14) correspond to each other.
4. The punching apparatus for lamp production and processing according to claim 3, characterized in that, A ring-shaped plate (41) is fixedly connected to the disc (24) by a spring, a group of L-shaped rods (4) are fixedly connected to the bottom end of the ring-shaped plate (41), and the L-shaped rods (4) penetrate through the disc (24), the group of L-shaped rods (4) and the group of second gears (27) are staggered.
5. The punching apparatus for lamp production and processing according to claim 4, characterized in that, The protection assembly includes an annular groove (3), the annular groove (3) is provided on the machining seat (11) and surrounds the first circular groove (12), an annular glass (31) slides up and down in the annular groove (3), and the annular glass (31) moves up and down by a lifting unit.
6. A punching apparatus for lamp production and processing according to claim 5, characterized in that, The lifting unit comprises a first rotating shaft (33); a first recess (37) is formed in the processing seat (11), and the first recess (37) and the annular groove (3) are in communication with each other; the first rotating shaft (33) is rotatably connected in the first recess (37); the third gear (34) is fixedly connected to the middle part of the first rotating shaft (33); a pair of fourth gears (35) are fixedly connected to the first rotating shaft (33) and are symmetrically distributed about the third gear (34); the inner diameter of the third gear (34) is greater than that of the fourth gear (35); the first rack plate (32) is slidably connected to the side wall of the first recess (37), and the top end of the first rack plate (32) is fixedly connected to the side wall of the disc (24); the first rack plate (32) and the third gear (34) are in meshing engagement with each other; a pair of symmetrically distributed second rack plates (36) are fixedly connected to the side wall of the first recess (37) and are in meshing engagement with the fourth gears (35).
7. The punching apparatus for lamp production and processing according to claim 6, characterized in that, The bottom section of the first circular groove (12) is in the shape of an inverted cone; a collecting groove (42) is formed in the middle part of the bottom end of the first circular groove (12); the collecting cylinder (43) is placed in the collecting groove (42); the cross rod (44) is fixedly connected to the inner wall of the collecting cylinder (43).