Enhanced gauze gauze system for grating production
The automated yarn system, which coordinates the movement of the yarn guide head by using longitudinal and lateral movement and lifting mechanisms, combined with the yarn pressing mechanism, solves the problems of human error and labor intensity in the production of molded grid, improves production efficiency and economic benefits, and supports large-scale production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU HOWELLWORLD ELECTRONIC TECH CO LTD
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-10
AI Technical Summary
The existing molding grating production process suffers from problems such as unstable product quality due to human error, high labor intensity, low production efficiency, and high labor costs, making it difficult to achieve large-scale production.
A reinforcing yarn production system for grid fabric is designed, which uses a longitudinal transverse movement mechanism, a transverse movement mechanism, a lifting mechanism and a rotating mechanism to coordinate the movement of the yarn guide head, combined with a yarn pressing mechanism, to achieve automated operation of automatic yarn feeding and pressing.
It improves production efficiency, reduces human error, lowers labor intensity, increases economic benefits, and facilitates the large-scale production of molded grating products.
Smart Images
Figure CN224105277U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of grid plate production, and particularly relates to a reinforcing gauze yarn system for grid production. BACKGROUND
[0002] At present, each production procedure of domestic molded grid products is manually operated, that is, manual layer-by-layer bundle weaving, manual gauze distribution, gauze pressing and the like are carried out on bunched fibers. The production mode mainly has the following problems: firstly, human operation errors such as fiber missing weaving and reweaving are prone to occur, causing unstable overall product quality; secondly, manual labor intensity is high, and the working environment is poor, causing fatigue work and occupational diseases; thirdly, human cost is high and production efficiency is low, resulting in decreased production capacity and economic benefits, which is not conducive to large-scale production of molded grid products. Therefore, the reinforcing gauze yarn system for grid production is provided, and automatic gauze distribution is realized. SUMMARY
[0003] In order to solve the above problems, the reinforcing gauze yarn system for grid production is provided, automatic gauze distribution is realized, and production capacity is improved.
[0004] The technical scheme of the utility model is as follows: the reinforcing gauze yarn system for grid production comprises a rack; a gauze running mechanism and a gauze pressing mechanism are arranged on the rack; the gauze running mechanism and the gauze pressing mechanism are driven by a longitudinal transverse moving mechanism to move reciprocally along the rack;
[0005] The gauze running mechanism comprises a portal frame; the portal frame is driven by the longitudinal transverse moving mechanism to move reciprocally along the rack; a transverse moving seat is installed on the portal frame; the transverse moving seat is driven by a transverse moving mechanism to move transversely along the portal frame; a gauze guide head is arranged on the transverse moving seat; the gauze guide head is installed on a lifting seat through a rotating assembly; the lifting seat is driven by a lifting driving mechanism to move up and down along the transverse moving seat, and drives the gauze guide head to lift;
[0006] The gauze pressing mechanism is driven by the longitudinal transverse moving mechanism to move reciprocally along the rack, and comprises a gauze pressing frame, a gauze pressing plate, a gauze pressing head and a downward pressing driving mechanism; the gauze pressing plate is arranged on the gauze pressing frame 31 through the downward pressing driving mechanism, and the downward pressing driving mechanism 34 drives the gauze pressing plate 32 to move up and down; the gauze pressing head 33 is detachably arranged on the gauze pressing plate 32.
[0007] Further, guide rails are arranged on both sides of the rack 1, and the gauze running mechanism 2 and the gauze pressing mechanism 3 move reciprocally along the guide rails.
[0008] Further, the longitudinal transverse moving mechanism, the transverse moving assembly and the lifting driving mechanism all adopt gear and rack modules.
[0009] Further, the rotating assembly 24 is a rotating air cylinder.
[0010] Further, the yarn guide head 23 comprises a yarn guide plate 231, a yarn guide wheel 232, a yarn guide needle 233, an angle adjusting mechanism 234 and a rotating support 235; the yarn guide plate 231 is provided with a yarn guide hole; the yarn guide plate 231 is installed on the rotating support 235; the angle adjusting mechanism 234 drives the rotating support 235 to rotate; the yarn guide plate 231 is provided below with a yarn guide needle rack 236; the yarn guide wheel 232 is arranged between the yarn guide plate 231 and the yarn guide needle rack 236; the yarn guide needle 233 is installed on the yarn guide needle rack 236; the yarn guide needle rack 236 is provided with a yarn guide hole at the corresponding position of the yarn guide needle 233.
[0011] Further, the yarn pressing driving mechanism 34 adopts a pressing cylinder 341.
[0012] Further, the yarn pressing head 33 comprises a connecting plate 331 detachably connected with the yarn pressing plate 32, and a plurality of yarn pressing pieces 332 arranged on the connecting plate 331.
[0013] The beneficial effects of the present application are as follows:
[0014] The longitudinal transverse moving mechanism, the transverse moving mechanism, the lifting mechanism and the rotating mechanism are used to control the yarn guide head to complete various actions in the cloth yarn process, and the longitudinal transverse moving mechanism cooperates with the yarn pressing mechanism to work after the yarn guide head is used to guide the cloth yarn, so that the production efficiency is improved, the production capacity is improved, the economic benefits are increased, and the large-scale production of the molded grating product is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0015] The present application will be further described below in combination with the drawings and embodiments.
[0016] Figure 1 The present application is a structural schematic view.
[0017] Figure 2 The present application is a structural schematic view. Figure 1 The present application is a structural schematic view.
[0018] Figure 3 The present application is a structural schematic view.
[0019] Figure 4 The present application is a structural schematic view. DETAILED DESCRIPTION
[0020] The technical scheme of the present application will be described clearly and completely below through specific embodiments.
[0021] Reference Figures 1-4The utility model discloses a kind of reinforced gauze systems for grating production, including rack 1;The rack 1 is provided with yarn feeding mechanism 2 and presser motion 3;The yarn feeding mechanism 2 and presser motion 3 are driven by longitudinal transverse mechanism to reciprocate along rack 1;
[0022] The yarn feeding mechanism includes portal frame 21;The portal frame 21 is driven by longitudinal transverse mechanism to reciprocate along rack;The portal frame 21 is installed with transverse seat 22;The transverse seat 22 is driven by transverse moving mechanism to move laterally along portal frame 21;The transverse seat 22 is provided with yarn guide head 23;The yarn guide head 23 is installed on lifting seat 25 by rotating assembly 24;The lifting seat 25 is driven by lifting drive mechanism to move up and down along transverse seat 22, drives yarn guide head 23 to lift;
[0023] The presser motion 3 is driven by longitudinal transverse mechanism to reciprocate along rack, including presser frame 31, presser plate 32, presser head 33 and press drive mechanism 34;The presser plate 32 is provided on presser frame 31 by press drive mechanism 34, and press drive mechanism 34 drives presser plate 32 to move up and down;The presser plate 32 is detachably provided with presser head 33.
[0024] In the embodiment, the rack 1 is provided with guide rail on both sides, and the yarn feeding mechanism 2 and the presser motion 3 reciprocate along the guide rail.
[0025] In the embodiment, the longitudinal transverse mechanism, the transverse moving assembly and the lifting drive mechanism all adopt gear and rack module.
[0026] In the embodiment, the rotating assembly 24 is a rotary air cylinder.
[0027] In the embodiment, the yarn guide head 23 includes yarn guide plate 231, yarn guide wheel 232, yarn guide needle 233, angle adjusting mechanism 234 and rotating support 235;The yarn guide plate 231 is provided with yarn guide hole;The yarn guide plate 231 is installed on rotating support 235;The angle adjusting mechanism 234 drives rotating support 235 to rotate;The yarn guide plate 231 is provided with yarn guide needle holder 236 below;The yarn guide wheel 232 is arranged between the yarn guide plate 231 and the yarn guide needle holder 236;The yarn guide needle 233 is installed on the yarn guide needle holder 236;The yarn guide needle holder 236 is provided with yarn guide hole at the corresponding position of the yarn guide needle 233.
[0028] The yarn guide needle of the embodiment includes hollow yarn guide tube and spring tube;The spring tube and the yarn guide tube are provided with connecting pipe;The connecting pipe is provided with yarn passing hole;The yarn guide tube and the spring tube are respectively welded on the upper and lower end faces of the connecting pipe.
[0029] The yarn guide needle of the embodiment controls the interval through an interval adjusting mechanism; the interval adjusting mechanism comprises an adjusting cylinder; the yarn guide needle frame comprises a fixed frame and a moving frame which is slidably connected to the two sides of the fixed frame; one yarn guide needle is arranged on the fixed frame and the two moving frames respectively; the adjusting cylinder drives the moving frame to move to adjust the interval of the yarn guide needle.
[0030] In the embodiment, the downward driving mechanism 34 adopts a downward cylinder 341.
[0031] In the embodiment, the presser head 33 comprises a connecting plate 331 which is detachably connected with the presser plate 32, and a plurality of presser pieces 332 arranged on the connecting plate 331.
[0032] The working principle of the utility model is as follows:
[0033] When the cloth yarn starts, the longitudinal transverse moving mechanism and the transverse moving assembly control the yarn guide head to reset, the lifting mechanism controls the yarn guide needle of the yarn guide head to enter the mold, reaches the yarn guide position, and at the same time, tilts an angle in the opposite direction of the walking direction through the rotating mechanism, so as to prevent the yarn guide needle from scratching the yarn and facilitate the smooth yarn feeding; after the cloth yarn reaches the head, the yarn guide needle restores to be vertical, moves a certain distance through the longitudinal transverse moving mechanism or the transverse moving mechanism, tilts an angle in the opposite direction through the rotating mechanism, and then returns to feed the cloth yarn; the above process is repeated until the cloth yarn feeding in one direction (the transverse direction or the longitudinal direction) is finished, the rotating assembly rotates 90°, the cloth yarn feeding in the other direction is carried out according to the above method, and the cloth yarn feeding is completed.
[0034] The above is only a preferred embodiment of the utility model and is not used to limit the utility model; those skilled in the art can make various modifications or equivalent replacements to the utility model within the utility model's essence and protection scope, and the modification or equivalent replacement should also be regarded as falling within the protection scope of the utility model technical scheme.
Claims
1. A reinforcing scrim yarn system for lattice production, characterized by: It comprises a frame (1); the frame (1) is provided with a yarn guiding mechanism (2) and a yarn pressing mechanism (3); the yarn guiding mechanism (2) and the yarn pressing mechanism (3) are driven by a longitudinal transverse moving mechanism to move back and forth along the frame (1); The yarn guiding mechanism comprises a portal frame (21); the portal frame (21) is driven by a longitudinal transverse moving mechanism to move back and forth along the frame; a transverse moving seat (22) is installed on the portal frame (21); the transverse moving seat (22) is driven by a transverse moving mechanism to move transversely along the portal frame (21); a yarn guiding head (23) is provided on the transverse moving seat (22); the yarn guiding head (23) is installed on a lifting seat (25) through a rotating assembly (24); the lifting seat (25) is driven by a lifting driving mechanism to move up and down along the transverse moving seat (22) and drives the yarn guiding head (23) to move up and down; The yarn pressing mechanism (3) is driven by a longitudinal transverse moving mechanism to move back and forth along the frame, comprising a yarn pressing frame (31), a yarn pressing plate (32), a yarn pressing head (33) and a pressing driving mechanism (34); the yarn pressing plate (32) is provided on the yarn pressing frame (31) through the pressing driving mechanism (34), and the pressing driving mechanism (34) drives the yarn pressing plate (32) to move up and down; the yarn pressing head (33) is detachably provided on the yarn pressing plate (32).
2. The reinforced gauze yarn system for producing a gauze according to claim 1, wherein: Both sides of the frame (1) are provided with guide rails, and the yarn guiding mechanism (2) and the yarn pressing mechanism (3) move back and forth along the guide rails.
3. The reinforcing scrim yarn system for lattice production of claim 1, wherein: The longitudinal transverse moving mechanism, the transverse moving assembly and the lifting driving mechanism all adopt a gear and rack module.
4. The reinforcing scrim yarn system for lattice production of claim 1, wherein: The rotating assembly (24) is a rotating air cylinder.
5. The reinforcing scrim yarn system for lattice production of claim 1, wherein: The yarn guiding head (23) comprises a yarn guiding plate (231), a yarn guiding wheel (232), a yarn guiding needle (233), an angle adjusting mechanism (234) and a rotating support (235); the yarn guiding plate (231) is provided with a yarn guiding hole; the yarn guiding plate (231) is installed on the rotating support (235); the angle adjusting mechanism (234) drives the rotating support (235) to rotate; a yarn guiding needle frame (236) is provided below the yarn guiding plate (231); the yarn guiding wheel (232) is provided between the yarn guiding plate (231) and the yarn guiding needle frame (236); the yarn guiding needle (233) is installed on the yarn guiding needle frame (236); the yarn guiding needle frame (236) is provided with a yarn guiding hole at a position corresponding to the yarn guiding needle (233).
6. The reinforcing scrim yarn system for lattice production of claim 1, wherein: The pressing driving mechanism (34) adopts a pressing air cylinder.
7. The reinforcing scrim yarn system for lattice production of claim 1, wherein: The yarn pressing head (33) comprises a connecting plate (331) detachably connected with the yarn pressing plate (32), and a plurality of yarn pressing pieces (332) provided on the connecting plate (331).