Handrail swing durability tool
By designing a handrail swing durability fixture, a rapid and accurate durability test of the hanging ring assembly was achieved, solving the problems of long time consumption and high cost of traditional testing methods, and ensuring the safety and efficiency of subway operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU CHUANGCHI TESTING TECH CO LTD
- Filing Date
- 2025-06-11
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional durability testing methods using handrails with hanging rings are time-consuming, costly, and difficult to guarantee accuracy, posing safety hazards and affecting subway operation efficiency.
Design a handrail swing durability fixture, including a base plate, a crossbeam, a swing mechanism, a force sensor, and a control system. It realizes automatic swing durability testing of the lifting ring by simulating the handrail and connecting mechanism, and performs real-time monitoring by combining the force sensor and control system.
It enables rapid and accurate durability testing of lifting rings, reduces testing costs, ensures the reliability and safety of test results, and reduces safety hazards.
Smart Images

Figure CN224109053U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to handrail test technical field, concretely relates to a handrail swing durability tool. BACKGROUND
[0002] In the subway operation system, the handrail is used as an important part of the ring composition to ensure the safety and comfort of passengers, its safety, durability and whether it meets the industry standards and regulations are directly related to the vital interests of the majority of passengers and the overall quality of subway operation. As the core force of urban public transportation, the subway carries a large number of passengers every day. During the train starting, braking, turning and running process, the ring composition will be frequently subjected to the force of passengers' grip, swing and other forces. These forces not only have changes in direction and size, but also have a very high frequency of action. Under such working conditions for a long time, various components of the ring composition, such as connecting pieces, ring bodies and connecting parts with handrail rods, may have safety hazards due to fatigue, wear and tear and other reasons.
[0003] Once the ring composition appears loose, broken and other failures, it is likely to cause passengers to lose balance and fall during the grip process, and even more serious safety accidents may occur, which poses a serious threat to the safety of passengers. At the same time, the damage of the ring composition will also affect the normal operation order of the subway train, increase the maintenance cost and downtime, and reduce the efficiency and service quality of the subway operation. Therefore, in order to ensure that the subway handrail ring composition can run stably and reliably in actual use, it is particularly important to conduct comprehensive and strict durability test on the processed ring composition.
[0004] The traditional swing durability test method of the handrail ring composition often relies on long-term actual use or uses a mechanical hand to complete the test. The former method is time-consuming, labor-intensive and difficult to ensure the accuracy of the test, and the latter method is expensive. Therefore, it is necessary to design a swing durability test device for the subway handrail ring composition to effectively solve the above technical problems. UTILITY MODEL CONTENTS
[0005] In order to solve the problems existing in the prior art, the utility model aims to provide a handrail swing durability tool to realize the swing durability test of the handrail ring quickly and accurately, and reduce the test cost.
[0006] To achieve the above technical purposes and effects, the utility model realizes the following technical scheme:
[0007] The utility model provides a handrail swing endurance tool, including bottom plate and crossbeam, the crossbeam is fixed on the bottom plate, be provided with a swing mechanism on the bottom plate, be articulated with a force sensor on the swing mechanism, be provided with a connecting mechanism on the force sensor, be provided with an analog handrail on the crossbeam, realize the swing endurance test through the swing mechanism drive measured handrail ring to swing after the cooperation of connecting mechanism and analog handrail with measured ring is fixed between both, still including a control system that can control this tool, swing mechanism and force sensor with control system electric signal connection.
[0008] Further, the swing mechanism is composed of a swing angle module and a driving module; wherein the driving module is electrically connected with the control system.
[0009] Further, the swing angle module comprises a pair of oppositely arranged bases, a pair of arc-shaped grooves are formed on the bases respectively, a guide rod is slidably arranged in the arc-shaped grooves, and a connecting seat is arranged on the middle part of the guide rod.
[0010] Further, the base is in L shape in cross section.
[0011] Further, the driving module comprises a cylinder, the rear end of the cylinder is hingedly connected to a fixed seat, and the cylinder is connected with an electromagnetic valve through corresponding air pipes, and the electromagnetic valve is electrically connected with the control system.
[0012] Further, the connecting mechanism comprises a connecting plate, and the connecting plate is provided with a U-shaped bolt.
[0013] Further, the analog handrail is an optical axis.
[0014] Further, the control system comprises a force value monitor and a controller.
[0015] The utility model has the advantages that the utility model realizes automatic swing of the measured handrail ring, greatly shortens the test time, reduces the cost, realizes real-time monitoring and display of the bearing capacity of the measured handrail ring, and ensures the accuracy and reliability of the test results.
[0016] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and can be implemented according to the content of the specification, the following preferred embodiments of the utility model are described in detail with the help of the drawings. The specific implementation of the utility model is given in detail by the following embodiments and drawings. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings described herein are intended to provide further understanding of the present application, form a part of the application, and the illustrative embodiments of the present application and their descriptions serve to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:
[0018] Figure 1 It is a schematic diagram of the overall structure of the present application tool;
[0019] Figure 2 It is the present application Figure 1 It is an enlarged view of A in the middle;
[0020] Figure 3 It is a schematic diagram of the linkage of the swing mechanism, force sensor and connecting mechanism of the present application.
[0021] Explanation of reference numerals in the drawings: 1, base plate; 2, cross beam; 3, swing mechanism; 4, force sensor; 5, connecting mechanism; 6, simulated handrail; 7, control system; 31, swing angle module; 32, driving module; 311, base; 312, guide rod; 313, connecting seat; 3111, arc-shaped groove; 321, air cylinder; 322, fixed seat; 323, electromagnetic valve; 51, connecting plate; 52, U-shaped bolt; 71, force value monitor; 72, controller. DETAILED DESCRIPTION
[0022] The present application will be described in detail below with reference to the drawings and in combination with embodiments.
[0023] It should be noted that all directional indications (such as up, down, left, right, front, back, upper end, lower end, top, bottom, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0024] Referring to Figures 1-2 shown (reference numeral A in the drawing represents the measured handrail lifting ring), a handrail swing durability tool, comprising a base plate 1 and a cross beam 2, the cross beam 2 is fixed on the base plate 1 through a pressing plate, a swing mechanism 3 is arranged on the base plate 1, a force sensor 4 is hinged on the swing mechanism 3, and a connecting mechanism 5 is arranged on the force sensor 4; a simulated handrail 6 is arranged on the cross beam 2, after the measured handrail lifting ring is fixed between the connecting mechanism 5 and the simulated handrail 6, the swing mechanism 3 is driven to swing the measured lifting ring for swing durability test.
[0025] Further, in the present embodiment, referring to Figure 3 shown, the swing mechanism 3 is composed of a swing angle module 31 and a driving module 32.
[0026] Wherein, continue to refer to Figure 3 As shown in the figure, the swing angle module 31 comprises a pair of oppositely arranged bases 311, the bases 311 are L-shaped in cross section, and an arc-shaped groove 3111 is formed in the vertical connecting plate of each base 311, a guide rod 312 is arranged in the arc-shaped groove 3111 and can slide in the groove, and a connecting seat 313 is arranged in the middle of the guide rod 312 and fixed to the guide rod 312.
[0027] And continue to refer to Figure 3 As shown in the figure, the driving module 32 comprises a cylinder 321, a fixed seat 322 and an electromagnetic valve 323; during installation, the fixed seat 322 is fixed on the bottom plate 1 by a pressing block, the rear end of the cylinder 321 is hinged to the fixed seat 322 through a corresponding hinge seat, and the front end of the piston rod of the cylinder 321 is fixed to the connecting seat 313; and the electromagnetic valve 323 is connected to the cylinder 321 through a corresponding air pipe.
[0028] Further, in the embodiment, continue to refer to Figure 3 As shown in the figure, the connecting mechanism 5 comprises a connecting plate 51, and a U-shaped bolt 52 is arranged on the connecting plate 51; during installation, the connecting plate 51 is connected to the force sensor 4, and the measured handrail ring body is fixed on the connecting plate 51 through the U-shaped bolt 52.
[0029] Further, in the embodiment, refer to Figures 1-2 As shown in the figure, the simulated handrail 6 is an optical axis, and during installation, the optical axis is fixed on the cross beam 2 through a fixing block, and the measured handrail ring sling can be rotatably sleeved on the optical axis.
[0030] Further, in the embodiment, refer to Figure 1 As shown in the figure, the tool further comprises a control system 7 which can control the tool, the control system 7 comprises a force value monitor 71 and a controller 72; during connection, the force value monitor 71 is connected to the force sensor 4, and the force value detected by the force sensor 4 is displayed in real time through the force value monitor 71, that is, the bearing force of the measured handrail ring is displayed in real time; and the electromagnetic valve 323 is connected to the controller 72 through an electrical signal, and the controller 72 is used to control the on-off, on-off times and valve opening of the electromagnetic valve 323, so as to control the extension amount, extension times and extension rate of the cylinder 321.
[0031] The working principle of the utility model is as follows:
[0032] Before testing the measured handrail sling, the electromagnetic valve 323 is connected with the external gas supply device through the corresponding air pipe; and after the measured handrail sling is sleeved on the optical axis, the measured handrail sling body is fixed on the connecting plate 51 through the U-shaped bolt 52.
[0033] When the measured handrail sling is tested, the swing rate and the cycle number are set through the controller 72, and then the tool is started; at this time, the cylinder 321 drives the guide rod 312 to slide back and forth in the arc-shaped groove 3111 through the connecting seat 313, so as to drive the measured handrail sling to swing through the force sensor 4 and the connecting mechanism 5, and then the durability test of the measured handrail sling is realized.
[0034] It should be noted that the swing angle of the measured handrail sling is jointly affected by the parameter setting of the controller 72, the installation height of the measured handrail sling and the groove length of the arc-shaped groove 3111 during the test; and in the embodiment, the maximum swing angle of the measured handrail sling is ±30°.
[0035] The above is only the preferred embodiment of the utility model, and is not used for limiting the utility model. For those skilled in the art, the utility model can be changed and varied. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A handrail oscillation endurance tool comprising a base plate (1) and a crossbeam (2) fixed on the base plate (1), characterized in that: The bottom plate (1) is provided with a swing mechanism (3), the swing mechanism (3) is hinged with a force sensor (4), the force sensor (4) is provided with a connecting mechanism (5); The crossbeam (2) is provided with an analog handrail (6), through the cooperation of the connecting mechanism (5) and the analog handrail (6), after the measured ring is fixed between them, the swing mechanism (3) drives the measured handrail ring to swing and the durability test is realized; It also includes a control system (7) that can control the tooling, the swing mechanism (3) and the force sensor (4) are electrically connected with the control system (7).
2. The handrail oscillation endurance fixture of claim 1, wherein: The swing mechanism (3) is composed of a swing angle module (31) and a driving module (32); Wherein, the driving module (32) is electrically connected with the control system (7).
3. The handrail oscillation endurance fixture of claim 2, wherein: The swing angle module (31) includes a pair of oppositely arranged bases (311), a pair of arc grooves (3111) are respectively formed in the bases (311), a guide rod (312) is arranged in the arc grooves (3111) and can slide in the arc grooves (3111), and a connecting seat (313) is arranged in the middle of the guide rod (312).
4. The handrail oscillation endurance fixture of claim 3, wherein: The base (311) is L-shaped in cross section.
5. The handrail oscillation endurance fixture of claim 2, wherein: The driving module (32) includes a cylinder (321), the rear end of the cylinder (321) is hinged to a fixed seat (322), and the cylinder (321) is connected with an electromagnetic valve (323) through corresponding air pipes, and the electromagnetic valve (323) is electrically connected with the control system (7).
6. The handrail oscillation endurance fixture of claim 1, wherein: The connecting mechanism (5) includes a connecting plate (51), and the connecting plate (51) is provided with a U-shaped bolt (52).
7. The handrail swing endurance fixture of claim 1, wherein: The analog handrail (6) is a light axis.
8. The handrail oscillation endurance fixture of claim 1, wherein: The control system (7) includes a force value monitor (71) and a controller (72).