New energy automobile battery side plate insulation detection tool
The clamping plate structure driven by electric telescopic rods and threaded rods enables the simultaneous clamping and inspection of multiple new energy vehicle battery side plates, solving the problems of low inspection efficiency and side plate damage in existing technologies, and improving inspection efficiency and accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-10
AI Technical Summary
Existing testing fixtures for the insulation of battery side panels in new energy vehicles are time-consuming when connecting multiple side panels, resulting in a decrease in overall testing efficiency and potential damage to the side panels.
The clamping plate structure, driven by an electric telescopic rod and a threaded rod, enables simultaneous clamping of multiple side plates. The clamping area is expanded by the clamping assembly to distribute the force, and insulation testing is performed in conjunction with a testing instrument.
It improves detection efficiency, reduces the risk of human error, ensures clamping consistency and the accuracy of detection data, and avoids damage caused by excessive force on the side plate.
Smart Images

Figure CN224109519U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery side plate processing technical field, concretely is a new energy automobile battery side plate insulation detection frock. BACKGROUND
[0002] The new energy automobile battery side plate is an important component of the battery pack, mainly responsible for protecting the battery unit, providing structural support and helping to dissipate heat, ensuring the stability and safety of the battery in operation, and the side plate usually adopts lightweight high-strength materials such as aluminum alloy or composite materials to balance strength and weight, and has good electrical insulation performance.
[0003] According to the search, the Chinese utility model discloses a new energy automobile battery side plate insulation detection frock (publication number: CN221261047U), which comprises a detection table, a detection station is arranged on the detection table; a detection jig is arranged on the detection station, a jig groove for placing the side plate is arranged on the detection jig; a detection mechanism is arranged on the detection table, the detection mechanism comprises a detection component and a connecting component, the detection component is connected with the connecting component, the connecting component is detachably connected with one side of the side plate, and the detection component is used for conducting insulation detection on the side plate through the connecting component; wherein the detection jig is made of insulating material.
[0004] The above-mentioned patent can place the side plate on the jig groove of the detection jig made of insulating material, the connecting component is detachably connected with one side of the side plate, the detection component conducts insulation detection on the side plate through the connecting component, the detection efficiency is high, batch detection is suitable, the operation is relatively simple, the level requirement of the operator is not high, a plurality of side plates can be quickly detected, the mechanical automation degree is high, the utility model has the advantages of simple structure, convenient control, accurate and reliable detection and high working efficiency, but when the detection component is connected with the battery side plate, it needs to be connected one by one, which consumes a long time, when a plurality of battery side plates need to be connected, the overall test efficiency may be reduced, and the fixed position of the battery side plate is low, which may cause the bottom to be stressed too much and damage the battery side plate.
[0005] Therefore, the utility model provides a new energy automobile battery side plate insulation detection frock to solve the above-mentioned problems. UTILITY MODEL CONTENTS
[0006] (I) technical problems solved
[0007] The utility model provides a new energy automobile battery side plate insulation detection frock, and aims at solving the problems in the background art.
[0008] (II) technical scheme
[0009] In order to achieve the above object, the utility model provides the following technical scheme: including operation platform, both sides of operation platform upper surface all are fixedly connected with mounting bracket, both sides of mounting bracket lower surface all are fixedly connected with horizontal plate, both sides of horizontal plate lower surface all are fixedly connected with connecting assembly, the middle part of operation platform upper surface is equipped with the groove, the edge of operation platform upper surface is fixedly connected with clamping assembly in the groove.
[0010] As a preferred technical scheme of the application, the connecting assembly comprises an electric telescopic rod, the top end of the electric telescopic rod is fixedly connected to one side of the lower surface of the horizontal plate, the bottom end of the electric telescopic rod is fixedly connected with a sliding rod, one side of the sliding rod is fixedly installed with a first motor, the output end of the first motor is fixedly connected with a first threaded rod, the outer surface of the first threaded rod is threadedly connected with a first clamping piece, one end of the first threaded rod is fixedly connected with a first gear, the outer surface of the first gear is engaged with a second gear, one side of the second gear is fixedly connected with a second threaded rod, and the outer surface of the second threaded rod is threadedly connected with a second clamping piece.
[0011] As a preferred technical scheme of the application, the clamping assembly comprises a vertical plate, the lower surface of the vertical plate is fixedly connected to the edge of the upper surface of the operation platform in the groove, both sides of the vertical plate are fixedly connected with springs, and one end of the spring is fixedly connected with a push plate.
[0012] As a preferred technical scheme of the application, the upper surface of the mounting bracket is fixedly connected with a detector body, and the middle part of the front surface of the detector body is provided with a display screen.
[0013] As a preferred technical scheme of the application, both sides of the front surface of the detector body are provided with control buttons, the front surface of the detector body is provided with an electric connection port below the control buttons, and the front surface of the detector body is provided with a display lamp below the electric connection port.
[0014] As a preferred technical scheme of the application, the electric connection port is inserted with a connecting wire, and one end of the connecting wire is electrically connected with the upper surface of the second clamping piece.
[0015] (Three) beneficial effects
[0016] 1. By arranging the connecting assembly, the first clamping piece and the second clamping piece are driven to move towards each other by the first threaded rod and the second threaded rod, so that the plurality of battery side plates are synchronously clamped for detection, thereby avoiding manual clamping one by one, improving the clamping efficiency, improving the overall test efficiency, reducing the risk of human error, ensuring the consistency and reliability of clamping, and adjusting the position of the test point by the electric telescopic rod to increase the diversity of detection data and improve the accuracy of detection data.
[0017] 2. The clamping components are designed to hold the battery side plate by the top push plate, which can increase the clamping height and expand the clamping area, thereby dispersing the force and avoiding excessive force on the bottom end, which could damage the battery side plate. Attached Figure Description
[0018] Figure 1 A schematic diagram of a tooling for testing the insulation of the side panel of a new energy vehicle battery.
[0019] Figure 2 This is a schematic diagram of the structure of the first clamping piece in a tooling for testing the insulation of the side panel of a new energy vehicle battery.
[0020] Figure 3 A schematic diagram of the structure of the central plate in a tooling for testing the insulation of the side panel of a new energy vehicle battery.
[0021] Figure 4 This is a schematic diagram of the structure of the testing instrument body in a tooling for testing the insulation of the side panel of a new energy vehicle battery.
[0022] Figure 5 for Figure 2 Enlarged view of the structure at point A in the middle.
[0023] In the picture:
[0024] 1. Operating table; 2. Mounting frame; 3. Horizontal plate; 4. Electric telescopic rod; 5. Sliding rod; 6. First motor; 7. First threaded rod; 8. First clamping plate; 9. First gear; 10. Second gear; 11. Second threaded rod; 12. Second clamping plate; 13. Vertical plate; 14. Spring; 15. Push plate; 16. Detector body; 17. Connecting wires. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] This utility model provides an insulation testing fixture, such as... Figures 1-5 As shown, a new energy vehicle battery side panel insulation testing fixture includes an operating table 1. Mounting brackets 2 are fixedly connected to both sides of the upper surface of the operating table 1. Horizontal plates 3 are fixedly connected to both sides of the lower surface of the mounting brackets 2. Connecting components are fixedly connected to both sides of the lower surface of the horizontal plates 3. A placement groove is opened in the middle of the upper surface of the operating table 1. A clamping component is fixedly connected to the upper surface of the operating table 1 at the edge of the placement groove.
[0027] The connecting assembly comprises an electric telescopic rod 4, a top end of the electric telescopic rod 4 is fixedly connected to one side of the lower surface of the horizontal plate 3, a bottom end of the electric telescopic rod 4 is fixedly connected with a sliding rod 5, one side of the sliding rod 5 is fixedly installed with a first motor 6, an output end of the first motor 6 is fixedly connected with a first threaded rod 7, the outer surface of the first threaded rod 7 is threadedly connected with a first clamping piece 8, one end of the first threaded rod 7 is fixedly connected with a first gear 9, the outer surface of the first gear 9 is engaged with a second gear 10, one side of the second gear 10 is fixedly connected with a second threaded rod 11, the outer surface of the second threaded rod 11 is threadedly connected with a second clamping piece 12, the external power supply starts the first motor 6 to drive the first threaded rod 7 to rotate, so that the first clamping piece 8 moves on the outer surface thereof, and then the first gear 9 drives the second threaded rod 11 to rotate through the second gear 10, so that the second clamping piece 12 moves along the outer surface thereof and moves towards the first clamping piece 8, thereby synchronously clamping a plurality of battery side plates for detection, so that manual clamping one by one is not needed, the clamping efficiency can be improved, the overall test efficiency is improved, the risk of human error is reduced, the consistency and reliability of clamping are ensured, meanwhile, the position of the test point can be adjusted by the electric telescopic rod 4, so as to increase the diversity of detection data and improve the accuracy of detection data.
[0028] The clamping assembly comprises a vertical plate 13, the lower surface of the vertical plate 13 is fixedly connected to the upper surface of the operation table 1 at the edge of the placement groove, the two sides of the vertical plate 13 are fixedly connected with springs 14, one end of each spring 14 is fixedly connected with a push plate 15, the spring 14 pushes the push plate 15, the push plate 15 can clamp and fix the battery side plate, so that the clamping height can be improved, the clamping area is enlarged, and the stress is dispersed, thereby avoiding damage to the battery side plate caused by excessive stress at the bottom end.
[0029] The upper surface of the mounting frame 2 is fixedly connected with a detector body 16, the middle part of the front surface of the detector body 16 is provided with a display screen, the detector body 16 is convenient for detecting the performance of the battery side plate, and the detection data is displayed by the display screen.
[0030] The two sides of the front surface of the detector body 16 are provided with control buttons, the front surface of the detector body 16 is provided below the control buttons with an electrical connection port, and the front surface of the detector body 16 is provided below the electrical connection port with a display lamp, the electrical connection port is responsible for ensuring that the voltage signal can be correctly transmitted to the battery side plate.
[0031] The electrical connection port is inserted with a connecting wire 17, one end of the connecting wire 17 is electrically connected with the upper surface of the second clamping piece 12, and the connecting wire 17 ensures that the current can be transmitted to the battery side plate through the second clamping piece 12 to detect the insulation performance thereof.
[0032] The working steps are as follows: firstly, the battery side plates are placed in the placing grooves, the spring 14 pushes the pushing plate 15, the pushing plate 15 can clamp and fix the battery side plates, then, the external power source starts the first motor 6 to drive the first threaded rod 7 to rotate, the first clamping piece 8 moves on the outer surface thereof, the second threaded rod 11 is driven to rotate by the first gear 9 and the second gear 10, the second clamping piece 12 moves on the outer surface thereof and moves towards the first clamping piece 8, a plurality of battery side plates are synchronously clamped, secondly, the detector body 16 is started, the current is transmitted to the second clamping piece 12 through the connecting wire 17, the insulation performance of the battery side plates is detected, the detection data is displayed on the display screen, finally, the electric telescopic rod 4 is started to adjust the position of the test point, so that the diversity of the detection data is increased.
[0033] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical scheme and the inventive concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A new energy automobile battery side plate insulation detection tool, comprising an operation table (1), characterized in that: Both sides of the upper surface of the operating platform (1) are fixedly connected with mounting racks (2), the lower surfaces of the mounting racks (2) are fixedly connected with horizontal plates (3), the lower surfaces of the horizontal plates (3) are fixedly connected with connecting assemblies, the middle part of the upper surface of the operating platform (1) is provided with a placing groove, and the edges of the upper surface of the operating platform (1) are fixedly connected with clamping assemblies.
2. The new energy vehicle battery side plate insulation detection tool according to claim 1, characterized in that: The connecting assembly comprises an electric telescopic rod (4), one side of the top end of the electric telescopic rod (4) is fixedly connected with the lower surface of the horizontal plate (3), the bottom end of the electric telescopic rod (4) is fixedly connected with a sliding rod (5), one side of the sliding rod (5) is fixedly installed with a first motor (6), the output end of the first motor (6) is fixedly connected with a first threaded rod (7), the outer surface of the first threaded rod (7) is threadedly connected with a first clamping piece (8), one end of the first threaded rod (7) is fixedly connected with a first gear (9), the outer surface of the first gear (9) is engaged with a second gear (10), one side of the second gear (10) is fixedly connected with a second threaded rod (11), and the outer surface of the second threaded rod (11) is threadedly connected with a second clamping piece (12).
3. The new energy vehicle battery side plate insulation detection tool according to claim 1, characterized in that: The clamping assembly comprises a vertical plate (13), the lower surface of the vertical plate (13) is fixedly connected with the upper surface of the operating platform (1) at the edges of the placing groove, both sides of the vertical plate (13) are fixedly connected with springs (14), and one end of each spring (14) is fixedly connected with a pushing plate (15).
4. The new energy vehicle battery side plate insulation detection tool according to claim 1, characterized in that: The upper surface of the mounting rack (2) is fixedly connected with a detector body (16), and the middle part of the front surface of the detector body (16) is provided with a display screen.
5. The new energy vehicle battery side plate insulation detection tool of claim 4, wherein: Both sides of the front surface of the detector body (16) are provided with control buttons, the front surface of the detector body (16) is provided with an electric connection port below the control buttons, and the front surface of the detector body (16) is provided with a display lamp below the electric connection port.
6. The new energy vehicle battery side plate insulation detection tool according to claim 5, characterized in that: The electric connection port is inserted with a connecting wire (17), and one end of the connecting wire (17) is electrically connected with the upper surface of the second clamping piece (12).
Citation Information
Patent Citations
New energy automobile battery side plate insulation detection tool
CN221261047U