Closed shell vibrating machine with multiple stations

CN224114033UActive Publication Date: 2026-04-14HEFEI GUANGYI PRECISION CASTING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

[0002]经检索,中国专利公开号为CN205702399U,公开了一种多工位封闭振壳机,其技术方案是:设备包括机体、风镐、风镐升降气缸、可旋转定位机构、自动开关侧门、集尘斗、输送装置、除尘口;由风镐升降气缸、风镐、导轨、滑板组成的振壳机构固定在机体内部,而且机体内布置有三个振壳机构;可旋转定位机构固定在机体内部下方的平台上,可旋转定位机构前后对称,前后侧分别有三个工件夹装口,后侧的夹装口分别对准三个振壳单元;可旋转定位机构下方的主轴上固定有齿轮,定位机构一侧固定的气缸与齿条相连,齿条与齿轮配合,气缸的进退可带动定位机构旋转,该实用新型具有工作效率高,环保、噪音低,自动化程度高等优点,上述中的现有技术方案存在以下缺陷:没有设置相应的清理结构,外壳堆积较多需要清除时,还需停机处理,无法进行自动清理,故而提出一种具有多工位的封闭振壳机来解决上述所提出的问题

Benefits of technology

[0013] Compared with the prior art, this utility model provides a multi-station enclosed vibrating shell machine, which has the following beneficial effects:

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Abstract

The utility model relates to the technical field of shell vibrating machines, and discloses a multi-station closed shell vibrating machine which comprises a shell, a box door is hinged to the front side of the inner wall of the shell, and supporting legs are fixedly installed at the bottom of the shell. A rotating shaft synchronously drives a swing plate, and a round rod at the top of the swing plate moves in a strip hole of a moving frame to drive a U-shaped rod to move left and right, so that a push block is pushed to slide along the surface of a machining plate; a baffle on the left side of the push block concentrates materials; the treated materials are guided by a material guide block; a motor drives the rotating shaft to rotate; and when the spring rebounds, the transverse rod moves rightwards and resets, the movable plate is driven to slide in the fixed frame in a reciprocating mode, the knocking rod on the left side of the movable plate moves along with the movable plate, material shells falling from the machining plate are broken and finally discharged out of the equipment through the discharging hopper, and the purpose of automatic cleaning is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of vibrating shell machine technology, specifically a closed vibrating shell machine with multiple workstations. Background Technology

[0002] A search revealed Chinese Patent Publication No. CN205702399U, which discloses a multi-station enclosed vibrating shell machine. The technical solution is as follows: the equipment includes a machine body, a pneumatic hammer, a pneumatic hammer lifting cylinder, a rotatable positioning mechanism, an automatically opening and closing side door, a dust collection hopper, a conveying device, and a dust removal port. The vibrating shell mechanism, composed of the pneumatic hammer lifting cylinder, the pneumatic hammer, guide rails, and a sliding plate, is fixed inside the machine body, and three vibrating shell mechanisms are arranged inside the machine body. The rotatable positioning mechanism is fixed on a platform below the inside of the machine body. The rotatable positioning mechanism is symmetrical front and back, with three workpiece clamping ports on the front and back sides respectively. The loading ports are aligned with the three vibrating shell units respectively; a gear is fixed on the main shaft below the rotatable positioning mechanism, and a cylinder fixed on one side of the positioning mechanism is connected to a rack. The rack and gear cooperate, and the advance and retreat of the cylinder can drive the positioning mechanism to rotate. This utility model has the advantages of high working efficiency, environmental protection, low noise, and high degree of automation. The existing technical solutions mentioned above have the following defects: no corresponding cleaning structure is set up, and when a lot of shells are accumulated and need to be cleaned, the machine must be stopped for processing, and automatic cleaning cannot be performed. Therefore, a multi-station enclosed vibrating shell machine is proposed to solve the above-mentioned problems. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a multi-station enclosed vibrating shell machine with the advantage of automatic cleaning, thus solving the problems mentioned in the background section.

[0005] (II) Technical Solution

[0006] To achieve the aforementioned automatic cleaning objective, this utility model provides the following technical solution: a multi-station enclosed vibrating shell machine, comprising an outer shell, a door hinged to the front of the inner wall of the outer shell, support legs fixedly installed at the bottom of the outer shell, a processing plate fixedly installed inside the outer shell, a stabilizing plate fixedly installed inside the outer shell above the processing plate, a processing head penetrating the stabilizing plate fixedly installed on the inner top wall of the outer shell, a hopper extending to its inner side and fixedly connected to its inner wall fixedly installed at the bottom of the outer shell, a guide block fixedly connected to the left side of the inner wall of the outer shell fixedly installed at the top of the hopper, a crushing mechanism extending to the right side of the outer shell provided at the bottom of the processing plate, a cleaning mechanism fitted to the crushing mechanism provided on the right side of the outer shell, the cleaning mechanism extending to the inner side of the outer shell and fitted to the top of the processing plate.

[0007] Preferably, the crushing mechanism includes a fixed frame, the bottom of the processing plate is fixedly installed with the fixed frame, a movable plate extending to the left side of the fixed frame is slidably installed on the right side of the fixed frame, a striking rod is fixedly installed on the left side of the movable plate, a crossbar extending to the right side of the outer shell is fixedly installed on the right side of the movable plate, a vertical plate is fixedly installed on the right side of the crossbar, and a telescopic spring fixedly connected to the outer shell and sleeved on the outside of the crossbar is fixedly installed on the left side of the vertical plate.

[0008] Preferably, the cleaning mechanism includes a strip plate, a strip plate is fixedly installed on the right side of the housing, a motor is fixedly installed on the top of the strip plate, a rotating shaft is fixedly installed at the output shaft of the motor, a push block that slides between the front and rear sides of the inner wall of the housing and fits against the top of the processing plate is slidably installed, two baffles that fit against the processing plate are fixedly installed on the left side of the push block, a swing plate is fixedly installed on the top of the rotating shaft, a round rod is fixedly installed on the top of the swing plate, a U-shaped rod extending to the right side of the housing is fixedly installed on the right side of the push block, a movable frame is fixedly installed on the right side of the inner wall of the U-shaped rod, one end of the round rod passes through the movable frame, and a cam that fits against the right side of the vertical plate is fixedly installed on the outer side of the rotating shaft.

[0009] Preferably, the inner wall of the outer casing has a limiting hole adapted to the U-shaped rod on the right side, and the moving frame has a slot adapted to the moving trajectory of the round rod inside.

[0010] Preferably, the fixed frame has mounting holes inside that are adapted to the movable plate, and the number of the striking rods shall not be less than five and they shall be evenly distributed.

[0011] Preferably, the number of crossbars is three and they are evenly distributed, and the number of telescopic springs is three.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides a multi-station enclosed vibrating shell machine, which has the following beneficial effects:

[0014] This multi-station enclosed vibrating shell machine, through the setting of a crushing mechanism and a cleaning mechanism, uses a motor to drive a rotating shaft to rotate, which synchronously drives a swing plate. The round rod at the top of the swing plate moves in the slot of the moving frame, driving the U-shaped rod to move left and right, thereby pushing the push block to slide along the surface of the processing plate. The baffle on the left side of the push block concentrates the material. The processed material is guided by the guide block. The motor drives the rotating shaft to rotate, and the cam rotates with the shaft. The cam intermittently presses the vertical plate, pushing the horizontal bar to move to the left to compress the telescopic spring. When the spring rebounds, the horizontal bar moves to the right to reset, causing the moving plate to slide back and forth in the fixed frame. The striking rod on the left side of the moving plate moves with it, breaking the outer shell of the material falling from the processing plate. Finally, the material is discharged from the equipment through the hopper, achieving the purpose of automatic cleaning. Attached Figure Description

[0015] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0016] Figure 2 This is a left-side sectional perspective view of the structure of this utility model;

[0017] Figure 3 This is a left-side sectional perspective view of a partial structure of this utility model;

[0018] Figure 4 This is a partial sectional perspective view of the present invention.

[0019] In the diagram: 1. Outer shell, 2. Box door, 3. Support leg, 4. Processing plate, 5. Stabilizing plate, 6. Processing head, 7. Feed hopper, 8. Crushing mechanism, 81. Fixed frame, 82. Moving plate, 83. Striking rod, 84. Horizontal bar, 85. Vertical plate, 86. Telescopic spring, 9. Cleaning mechanism, 901. Strip plate, 902. Motor, 903. Rotating shaft, 904. Push block, 905. Baffle, 906. Swinging plate, 907. Round rod, 908. U-shaped rod, 909. Moving frame, 910. Cam, 10. Guide block. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution: a multi-station enclosed vibrating shell machine, including an outer shell 1, a door 2 hinged to the front of the inner wall of the outer shell 1, the door 2 is designed to maintain a closed structure to reduce dust overflow, a support leg 3 is fixedly installed at the bottom of the outer shell 1, a processing plate 4 is fixedly installed inside the outer shell 1, a stabilizing plate 5 is fixedly installed inside the outer shell 1 above the processing plate 4, a processing head 6 penetrating the stabilizing plate 5 is fixedly installed on the inner top wall of the outer shell 1, a hopper 7 extending to its inner side and fixedly connected to its inner wall is fixedly installed at the bottom of the outer shell 1, a guide block 10 fixedly connected to the left side of the inner wall of the outer shell 1 is fixedly installed at the top of the hopper 7, a crushing mechanism 8 extending to the right side of the outer shell 1 is provided at the bottom of the processing plate 4, a cleaning mechanism 9 attached to the crushing mechanism 8 is provided on the right side of the outer shell 1, the cleaning mechanism 9 extends to the inner side of the outer shell 1 and is attached to the top of the processing plate 4.

[0022] The crushing mechanism 8 includes a fixed frame 81. The fixed frame 81 is fixedly installed at the bottom of the processing plate 4. A movable plate 82 extending to the left side of the fixed frame 81 is slidably installed on the right side of the fixed frame 81. The fixed frame 81 restricts the movement of the movable plate 82 and ensures the stability of its left and right movement. A striking rod 83 is fixedly installed on the left side of the movable plate 82. The striking rod 83 is used to crush larger shells and prevent larger shells from blocking the feed hopper 7. A horizontal bar 84 extending to the right side of the shell 1 is fixedly installed on the right side of the movable plate 82. A vertical plate 85 is fixedly installed on the right side of the horizontal bar 84. A telescopic spring 86 fixedly connected to the shell 1 and sleeved on the outside of the horizontal bar 84 is fixedly installed on the left side of the vertical plate 85. The elastic coefficient of the telescopic spring 86 can be set according to requirements.

[0023] The fixed frame 81 has mounting holes that are compatible with the movable plate 82. The number of striking rods 83 shall not be less than five and they shall be evenly distributed. The number of crossbars 84 shall be three and they shall be evenly distributed. The number of telescopic springs 86 shall be three.

[0024] The cleaning mechanism 9 includes a strip plate 901. The strip plate 901 is fixedly installed on the right side of the outer casing 1. A motor 902 is fixedly installed on the top of the strip plate 901. The motor 902 is electrically connected to an external power supply and is controlled by an external program. A single motor 902 simultaneously drives the crushing mechanism 8 and the cleaning mechanism 9, reducing energy consumption and improving synchronization. A rotating shaft 903 is fixedly installed at the output shaft of the motor 902. A push block 904, which is attached to the top of the processing plate 4, is slidably installed between the front and rear sides of the inner wall of the outer casing 1. Two baffles 905 are fixedly installed on the left side and are attached to the processing plate 4. A swing plate 906 is fixedly installed on the top of the rotating shaft 903. A round rod 907 is fixedly installed on the top of the swing plate 906. A U-shaped rod 908 extending to the right side of the outer shell 1 is fixedly installed on the right side of the push block 904. A moving frame 909 is fixedly installed on the right side of the inner wall of the U-shaped rod 908. One end of the round rod 907 passes through the moving frame 909. A cam 910 attached to the right side of the vertical plate 85 is fixedly installed on the outer side of the rotating shaft 903.

[0025] The inner wall of the outer casing 1 has a limiting hole on the right side that matches the U-shaped rod 908, and the inside of the moving frame 909 has a slot that matches the moving trajectory of the round rod 907.

[0026] When in use, open the box door 2, place the item to be processed on the processing plate 4, close the box door 2, check whether each mechanism is in the initial position, ensure that there are no foreign objects blocking it, start the motor 902, the rotating shaft 903 starts to rotate, the cam 910 and the swing plate 906 move synchronously, the processing head 6 starts to knock on the item, causing the outer shell to break. After processing, take out the processed item, start the cleaning mechanism 9, the push block 904 pushes the outer shell to the left and discharges it through the hopper 7. By observing the processing progress, adjust the speed of the motor 902 as needed, and regularly check vulnerable parts such as the spring 86 and the knocking rod 83, and lubricate the sliding parts.

[0027] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0028] In summary, this multi-station enclosed vibrating mill, through the setting of a crushing mechanism 8 and a cleaning mechanism 9, uses a motor 902 to drive a rotating shaft 903 to rotate. The rotating shaft 903 synchronously drives a swing plate 906, whose top round rod 907 moves in the slot of a moving frame 909, causing the U-shaped rod 908 to move left and right, thereby pushing the push block 904 to slide along the surface of the processing plate 4. The baffle 905 on the left side of the push block 904 concentrates the material. The processed material is guided by the guide block 10. The motor 902 drives the rotating shaft 903 to rotate, and the cam 910... As the shaft rotates, the cam intermittently presses the vertical plate 85, pushing the horizontal bar 84 to the left to compress the telescopic spring 8. When the spring rebounds, the horizontal bar 84 moves to the right to reset, causing the moving plate 82 to slide back and forth within the fixed frame 81. The striking rod 83 on the left side of the moving plate 82 moves with it, breaking the outer shell of the material falling from the processing plate 4. Finally, the material is discharged from the equipment through the hopper 7, achieving the purpose of automatic cleaning. This solves the problem that when there is no corresponding cleaning structure and a large amount of outer shell accumulates, the machine still needs to be stopped for processing, and automatic cleaning is not possible.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-station enclosed vibrating shell machine, comprising an outer shell (1), a door (2) hinged to the front of the inner wall of the outer shell (1), a support leg (3) fixedly installed at the bottom of the outer shell (1), a processing plate (4) fixedly installed inside the outer shell (1), a stabilizing plate (5) fixedly installed inside the outer shell (1) above the processing plate (4), a processing head (6) penetrating the stabilizing plate (5) fixedly installed on the inner top wall of the outer shell (1), a feeding hopper (7) extending to its inner side and fixedly connected to its inner wall fixedly installed at the bottom of the outer shell (1), and a guide block (10) fixedly connected to the left side of the inner wall of the outer shell (1) fixedly installed at the top of the feeding hopper (7), characterized in that: The bottom of the processing plate (4) is provided with a crushing mechanism (8) extending to the right side of the outer shell (1), and the right side of the outer shell (1) is provided with a cleaning mechanism (9) that fits with the crushing mechanism (8). The cleaning mechanism (9) extends to the inside of the outer shell (1) and fits with the top of the processing plate (4).

2. The enclosed vibrating shell machine with multiple workstations according to claim 1, characterized in that: The crushing mechanism (8) includes a fixed frame (81). The fixed frame (81) is fixedly installed at the bottom of the processing plate (4). A movable plate (82) extending to the left side of the fixed frame (81) is slidably installed on the right side of the fixed frame (81). A striking rod (83) is fixedly installed on the left side of the movable plate (82). A crossbar (84) extending to the right side of the outer shell (1) is fixedly installed on the right side of the movable plate (82). A vertical plate (85) is fixedly installed on the right side of the crossbar (84). A telescopic spring (86) fixedly connected to the outer shell (1) and sleeved on the outside of the crossbar (84) is fixedly installed on the left side of the vertical plate (85).

3. A multi-station enclosed vibrating shell machine according to claim 2, characterized in that: The cleaning mechanism (9) includes a strip (901). The strip (901) is fixedly installed on the right side of the outer casing (1). A motor (902) is fixedly installed on the top of the strip (901). A rotating shaft (903) is fixedly installed at the output shaft of the motor (902). A push block (904) that is in contact with the top of the processing plate (4) is slidably installed between the front and rear sides of the inner wall of the outer casing (1). Two baffles (905) that are in contact with the processing plate (4) are fixedly installed on the left side of the push block (904). A swing plate (906) is fixedly installed on the top of the rotating shaft (903), a round rod (907) is fixedly installed on the top of the swing plate (906), a U-shaped rod (908) extending to the right side of the outer shell (1) is fixedly installed on the right side of the push block (904), a moving frame (909) is fixedly installed on the right side of the inner wall of the U-shaped rod (908), one end of the round rod (907) passes through the moving frame (909), and a cam (910) that fits against the right side of the vertical plate (85) is fixedly installed on the outer side of the rotating shaft (903).

4. A multi-station enclosed vibrating shell machine according to claim 3, characterized in that: The inner wall of the outer shell (1) has a limiting hole adapted to the U-shaped rod (908) on the right side, and the inside of the moving frame (909) has a strip hole adapted to the moving trajectory of the round rod (907).

5. A multi-station enclosed vibrating shell machine according to claim 2, characterized in that: The fixed frame (81) has mounting holes that are compatible with the movable plate (82) inside, and the number of the striking rods (83) shall not be less than five and they shall be evenly distributed.

6. A multi-station enclosed vibrating shell machine according to claim 2, characterized in that: The number of crossbars (84) is three and they are evenly distributed, and the number of extension springs (86) is three.

Citation Information

Patent Citations

  • Multistation seals shell machine that shakes

    CN205702399U