Defective product collecting mechanism for resistor disc detection

By combining the design of the moving and pushing mechanisms, the precise collection of defective resistors for testing is achieved, solving the problems of inaccurate positioning and pushing deviation, improving collection efficiency and accuracy, and enhancing the overall efficiency and product quality of the production line.

CN224114628UActive Publication Date: 2026-04-14SUZHOU CHUANGXINWEI AUTOMATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU CHUANGXINWEI AUTOMATION EQUIP CO LTD
Filing Date
2025-03-19
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In the existing technology, the collection process for defective resistors suffers from inaccurate positioning, large pushing deviations, low collection efficiency, and insufficient accuracy, which affects production line efficiency and product quality.

Method used

A defective product collection mechanism for resistor sheet detection is adopted, which includes a moving mechanism and a pushing mechanism. The moving motor drives the transmission belt to move the moving plate, and the pushing motor drives the pushing screw to push the resistor sheet, so as to achieve precise control and stable movement.

Benefits of technology

This improves the efficiency and accuracy of collecting defective resistors, ensuring that defective products are accurately pushed to the collection box, thereby enhancing the overall efficiency of the production line and product quality.

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Abstract

The utility model discloses a defective product collecting mechanism for resistor disc detection, and relates to the technical field of collecting mechanisms. The device comprises a bottom plate, a conveying device is fixedly arranged on one side of the bottom plate, a collecting box is fixedly arranged on the side, away from the bottom plate, of the conveying device, a moving mechanism is fixedly arranged on the upper surface of the bottom plate, a pushing mechanism is fixedly arranged on the upper surface of the moving mechanism, and the moving mechanism comprises a moving motor. The moving motor is located at one end of the bottom plate, a driving wheel is fixedly arranged at the output end of the moving motor, a driven wheel is arranged at the end, away from the driving wheel, of the bottom plate, the outer side of the driven wheel and the outer side of the driving wheel are jointly sleeved with a transmission belt, and a moving plate is fixedly arranged on the outer side of the transmission belt. The horizontal movement of the pushing mechanism is achieved, the position of the pushing mechanism can be accurately controlled, it is ensured that the defective resistor discs are accurately pushed to the collection box, and the efficiency and accuracy of defective product collection are improved.
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Description

Technical Field

[0001] This utility model relates to the field of collection mechanism technology, specifically a defective product collection mechanism for resistor sheet testing. Background Technology

[0002] The defective product collection mechanism for resistor sheet inspection is suitable for automated production lines, especially in the resistor sheet quality inspection process. It is used to automatically identify, sort, and remove the detected defective products from the production line and collect them in a designated area to improve production efficiency and ensure product quality. It is suitable for large-scale, high-precision electronic component manufacturing environments.

[0003] However, existing technologies still have the following problems:

[0004] In the existing technology, the collection process of defective resistors still suffers from problems such as inaccurate positioning, large pushing deviation, low collection efficiency, and insufficient accuracy. On existing production lines, due to the lack of a precise control mechanism for movement, defective resistors are often difficult to push accurately into the collection box, resulting in low collection efficiency and easy omissions or mispush, which affects the overall efficiency of the production line and product quality.

[0005] To address the aforementioned problems, the inventors have proposed a defective product collection mechanism for resistor testing. Utility Model Content

[0006] To address the problems of inaccurate positioning, large pushing deviation, low collection efficiency, and insufficient accuracy, the purpose of this utility model is to provide a defective product collection mechanism for resistor sheet detection.

[0007] To solve the above technical problems, the present invention adopts the following technical solution: a defective product collection mechanism for resistor sheet detection, comprising a base plate, a conveying device fixedly disposed on one side of the base plate, a collection box fixedly disposed on the side of the conveying device away from the base plate, a moving mechanism fixedly disposed on the upper surface of the base plate, a pushing mechanism fixedly disposed on the upper surface of the moving mechanism, the moving mechanism comprising a moving motor located at one end of the base plate, a drive wheel fixedly disposed at the output end of the moving motor, a driven wheel disposed at the end of the base plate away from the drive wheel, a transmission belt sleeved together on the outer side of the driven wheel and the drive wheel, and a moving plate fixedly disposed on the outer side of the transmission belt.

[0008] Preferably, the pushing mechanism includes a pushing base, the lower surface of the pushing base is fixedly connected to the upper surface of the moving plate, a pushing frame is fixedly provided on the upper surface of the pushing base, a pushing motor is provided at one end of the pushing frame, a pushing screw is fixedly provided at the output end of the pushing motor, a sliding frame is threaded on the outer side of the pushing screw, a pushing plate is fixedly provided at the upper end of the sliding frame, and a protective pad is fixedly provided on one side of the pushing plate.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] 1. This utility model realizes the horizontal movement of the pushing mechanism through the moving mechanism, which can accurately control the position of the pushing mechanism and ensure that defective resistors are accurately pushed to the collection box, thereby improving the efficiency and accuracy of defective product collection. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the moving mechanism structure of this utility model.

[0014] Figure 3 This is a schematic diagram of the material pushing mechanism of this utility model.

[0015] In the diagram: 1. Base plate; 2. Moving mechanism; 3. Pushing mechanism; 4. Conveying equipment; 5. Collection box; 20. Moving motor; 21. Moving mounting frame; 22. Drive wheel; 23. Moving slide rail; 24. Moving slider; 25. Driven wheel; 26. Moving plate; 27. Connecting block; 28. Transmission belt; 30. Pushing base; 31. Sliding frame; 32. Pushing mounting frame; 33. Pushing motor; 34. Pushing frame; 35. Pushing slide rail; 36. Pushing slider; 37. Pushing plate; 38. Protective pad; 39. Positioning frame; 301. Pushing screw. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example: Figure 1-3As shown, this utility model provides a defective product collection mechanism for resistor sheet testing, including a base plate 1. A conveying device 4 is fixedly mounted on one side of the base plate 1, and a collection box 5 is fixedly mounted on the side of the conveying device 4 away from the base plate 1. A moving mechanism 2 is fixedly mounted on the upper surface of the base plate 1, and a pushing mechanism 3 is fixedly mounted on the upper surface of the moving mechanism 2. The moving mechanism 2 includes a moving motor 20, which is located at one end of the base plate 1. A drive wheel 22 is fixedly mounted on the output end of the moving motor 20. A driven wheel 25 is mounted on the end of the base plate 1 away from the drive wheel 22. A transmission belt 28 is fitted around the outer sides of the driven wheel 25 and the drive wheel 22. A moving plate 26 is fixedly mounted on the outer side of the transmission belt 28. The moving mechanism 2 moves the driven wheel 25 and the driven wheel 22 together. When the motor 20 starts, its output drives the drive wheel 22 to rotate. Since the drive wheel 22 and the driven wheel 25 are both fitted with a transmission belt 28, the rotation of the drive wheel 22 will drive the transmission belt 28 to move. A movable plate 26 is fixedly installed on the outer side of the transmission belt 28. Therefore, the movement of the transmission belt 28 will drive the movable plate 26 to slide on the base plate 1. In order to ensure the stability of the sliding of the movable plate 26, two movable sliders 24 are provided on the lower surface of the movable plate 26. They are slidably engaged with two movable slide rails 23 on the upper surface of the base plate 1. In this way, the drive of the motor 20 realizes the smooth movement of the movable plate 26 on the base plate 1, thereby driving the pusher mechanism 3 fixed on the movable plate 26 to move.

[0018] A movable mounting bracket 21 is fixedly provided at one end of the base plate 1. One side of the movable mounting bracket 21 is fixedly engaged with the movable motor 20. Two symmetrically distributed movable slide rails 23 are fixedly provided on the upper surface of the base plate 1. Two movable sliders 24 are fixedly provided on the lower surface of the movable plate 26. The movable sliders 24 are slidably engaged with the movable slide rails 23. A connecting block 27 is fixedly provided on the upper surface of the movable plate 26. The inner side of the connecting block 27 is fixedly connected to the transmission belt 28. In order to ensure the stability of the sliding of the movable plate 26, two movable sliders 24 are provided on the lower surface of the movable plate 26. They are slidably engaged with the two movable slide rails 23 on the upper surface of the base plate 1. The movable motor 20 can be fixed at one end of the base plate 1 through the movable mounting bracket 21. The movable plate 26 can be fixed to the transmission belt 28 through the connecting block 27.

[0019] The pushing mechanism 3 includes a pushing base 30, the lower surface of which is fixedly connected to the upper surface of the moving plate 26. A pushing frame 34 is fixedly mounted on the upper surface of the pushing base 30. A pushing motor 33 is mounted on one end of the pushing frame 34. A pushing screw 301 is fixedly mounted on the output end of the pushing motor 33. A sliding frame 31 is threaded on the outer side of the pushing screw 301. A pushing plate 37 is fixedly mounted on the upper end of the sliding frame 31. A protective pad 38 is fixedly mounted on one side of the pushing plate 37. When the pushing motor 33 is started, its output end drives the pushing screw 301 to rotate. Because the sliding frame is threaded on the outer side of the pushing screw 301... 31. Therefore, the rotation of the pusher screw 301 is converted into the linear movement of the sliding frame 31. The upper end of the sliding frame 31 is fixedly provided with a pusher plate 37. Therefore, the movement of the sliding frame 31 will drive the pusher plate 37 to move. In order to prevent the pusher plate 37 from damaging the resistor sheet during the movement, a protective pad 38 is provided on one side of the pusher plate 37. In order to ensure the stability of the movement of the pusher plate 37, a pusher slider 36 is provided on the lower surface of the pusher plate 37. They slide in cooperation with the pusher slide rail 35 on the upper surface of the pusher frame 34. In this way, the drive of the pusher motor 33 realizes the smooth movement of the pusher plate 37 in the pusher frame 34, thereby pushing the defective resistor sheet into the collection box 5.

[0020] One end of the pusher frame 34 is fixedly provided with a pusher mounting bracket 32. One side of the pusher mounting bracket 32 ​​is fixedly engaged with the pusher motor 33. One side of the inner wall of the pusher frame 34 is fixedly provided with a positioning bracket 39. The positioning bracket 39 is rotatably connected to one end of the pusher screw 301. The upper surface of the pusher frame 34 is fixedly provided with a pusher slide rail 35. The lower surface of the pusher plate 37 is fixedly provided with a pusher slider 36. The pusher slider 36 is slidably engaged with the pusher slide rail 35. In order to prevent the pusher plate 37 from damaging the resistor sheet during movement, a protective pad 38 is provided on one side of the pusher plate 37. In order to ensure the stability of the pusher plate 37 movement, a pusher slider 36 is provided on the lower surface of the pusher plate 37. They are slidably engaged with the pusher slide rail 35 on the upper surface of the pusher frame 34.

[0021] Working principle: When the moving motor 20 starts via the moving mechanism 2, its output end drives the drive wheel 22 to rotate. Since the drive wheel 22 and the driven wheel 25 are both fitted with a transmission belt 28, the rotation of the drive wheel 22 will drive the transmission belt 28 to move. The outer side of the transmission belt 28 is fixedly provided with a moving plate 26. Therefore, the movement of the transmission belt 28 will drive the moving plate 26 to slide on the base plate 1. In order to ensure the stability of the sliding of the moving plate 26, two moving sliders 24 are provided on the lower surface of the moving plate 26. They are slidably engaged with two moving slide rails 23 on the upper surface of the base plate 1. In this way, the drive of the moving motor 20 realizes the smooth movement of the moving plate 26 on the base plate 1, thereby driving the pushing mechanism 3 fixed on the moving plate 26 to move.

[0022] When the pusher motor 33 starts, its output end drives the pusher screw 301 to rotate via the pusher mechanism 3. Since the outer thread of the pusher screw 301 is fitted with a sliding frame 31, the rotation of the pusher screw 301 is converted into the linear movement of the sliding frame 31. The upper end of the sliding frame 31 is fixedly equipped with a pusher plate 37. Therefore, the movement of the sliding frame 31 will drive the pusher plate 37 to move. In order to prevent the pusher plate 37 from damaging the resistor sheet during the movement, a protective pad 38 is provided on one side of the pusher plate 37. In order to ensure the stability of the movement of the pusher plate 37, a pusher slider 36 is provided on the lower surface of the pusher plate 37. They slide in cooperation with the pusher slide rail 35 on the upper surface of the pusher frame 34. In this way, the drive of the pusher motor 33 realizes the smooth movement of the pusher plate 37 in the pusher frame 34, thereby pushing the defective resistor sheet into the collection box 5.

[0023] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A defective product collection mechanism for resistor sheet testing, comprising a base plate (1), characterized in that: A conveying device (4) is fixedly provided on one side of the base plate (1), and a collection box (5) is fixedly provided on the side of the conveying device (4) away from the base plate (1). A moving mechanism (2) is fixedly provided on the upper surface of the base plate (1), and a pushing mechanism (3) is fixedly provided on the upper surface of the moving mechanism (2). The moving mechanism (2) includes a moving motor (20), which is located at one end of the base plate (1). The output end of the moving motor (20) is fixedly provided with a drive wheel (22). The end of the base plate (1) away from the drive wheel (22) is provided with a driven wheel (25). The outer sides of the driven wheel (25) and the drive wheel (22) are jointly fitted with a transmission belt (28). The outer side of the transmission belt (28) is fixedly provided with a moving plate (26).

2. The defective product collection mechanism for resistor sheet testing as described in claim 1, characterized in that, The pushing mechanism (3) includes a pushing base (30), the lower surface of the pushing base (30) is fixedly connected to the upper surface of the moving plate (26), the upper surface of the pushing base (30) is fixedly provided with a pushing frame (34), one end of the pushing frame (34) is provided with a pushing motor (33), the output end of the pushing motor (33) is fixedly provided with a pushing screw (301), the outer side of the pushing screw (301) is threaded with a sliding frame (31), the upper end of the sliding frame (31) is fixedly provided with a pushing plate (37), and one side of the pushing plate (37) is fixedly provided with a protective pad (38).

3. The defective product collection mechanism for resistor sheet testing as described in claim 1, characterized in that, One end of the base plate (1) is fixedly provided with a movable mounting bracket (21), and one side of the movable mounting bracket (21) is fixedly engaged with the movable motor (20).

4. The defective product collection mechanism for resistor sheet testing as described in claim 1, characterized in that, The upper surface of the base plate (1) is fixed with two symmetrically distributed sliding rails (23), and the lower surface of the moving plate (26) is fixed with two sliding sliders (24), which slide in cooperation with the sliding rails (23).

5. The defective product collection mechanism for resistor sheet testing as described in claim 1, characterized in that, A connecting block (27) is fixedly provided on the upper surface of the movable plate (26), and the inner side of the connecting block (27) is fixedly connected to the transmission belt (28).

6. The defective product collection mechanism for resistor sheet testing as described in claim 2, characterized in that, One end of the pusher frame (34) is fixedly provided with a pusher mounting frame (32), and one side of the pusher mounting frame (32) is fixedly engaged with the pusher motor (33).

7. A defective product collection mechanism for resistor testing as described in claim 2, characterized in that, A positioning frame (39) is fixedly provided on one inner wall of the pusher frame (34), and the positioning frame (39) is rotatably connected to one end of the pusher screw (301).

8. A defective product collection mechanism for resistor sheet testing as described in claim 2, characterized in that, The upper surface of the pusher frame (34) is fixedly provided with a pusher slide rail (35), and the lower surface of the pusher plate (37) is fixedly provided with a pusher slider (36), which slides in cooperation with the pusher slide rail (35).