Limiting die for sponge punching
By designing a limiting mold and utilizing the combination of an electric push rod and a spring, the problem of unsatisfactory shape when punching holes in sponge material was solved, achieving consistent positioning and punching of sponge holes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-14
AI Technical Summary
The high elasticity of sponge materials makes it difficult to achieve the ideal hole shape when drilling holes.
A limiting mold was designed, including components such as a base, bracket, mounting block, electric push rod, lifting plate, motor and drill bit. Through the cooperation of electric push rod and spring, the sponge is fixed and positioned to ensure accurate drilling by the drill bit.
It effectively reduces the problem of unsatisfactory shapes caused by elasticity when punching holes in sponges, ensuring consistent hole shapes.
Smart Images

Figure CN224116324U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge punching, in particular to a limiting die for sponge punching. Background Technique
[0002] The use range of sponge materials is relatively wide, involving industries such as furniture, automobiles, and hand tools. Sponges are generally used as elastic
[0003] pads or product packaging. Limiting holes are often required to be opened on sponges. The limiting holes on sponge materials can be used to wrap the protruding structures of products. The strong elasticity of sponge materials often leads to poor plasticity of sponge materials, resulting in an unsatisfactory shape during punching. Therefore, it is necessary to develop a limiting die for sponge punching. Content of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and title of the specification of this application, to avoid obscuring the purpose of this part, the abstract of the specification, and the title of the utility model. However, such simplifications or omissions shall not be used to limit the scope of the utility model.
[0005] To solve the above technical problems, according to one aspect of the utility model, the following technical solutions are provided:
[0006] A limiting die for sponge punching, comprising:
[0007] A base, on the top of which vertical brackets are fixedly arranged around the periphery;
[0008] A mounting block, which is horizontally movably arranged on the bracket through a translation mechanism. A vertical electric push rod is fixedly arranged on the top of the mounting block. The output rod of the electric push rod slidably penetrates through the top of the mounting block and the mounting frame and is provided with a fixing plate at the bottom end. The mounting frame is in a "冂" shape and is located below the mounting block. Vertically extending sliding openings are symmetrically opened on the left and right sides of the mounting frame. A vertical sliding rod is fixedly arranged between the upper and lower walls of each sliding opening. A horizontal lifting plate is slidably arranged between the rod bodies of the two sliding rods. The bottom of the fixing plate is fixed at the center of the top of the lifting plate. A vertical motor is fixedly arranged at the center of the bottom of the lifting plate. The output shaft of the motor is connected to a vertical drill bit through a coupling. A horizontal connecting plate is fixedly arranged at the bottom of the mounting frame. Vertically extending second springs are symmetrically fixedly arranged on both sides of the bottom of the connecting plate. A horizontal pressing plate is jointly arranged at the bottom of the two second springs. The lower end of the drill bit extends through the bottom wall of the pressing plate with a clearance;
[0009] A placing table, a mirror-image "冂"-shaped placing table is slidably arranged in the front-back direction below the pressing plate at the top of the base. A fixing frame is fixedly arranged on the left side of the placing table, and a transverse first screw rod is screwed through the right side wall. The left end of the first screw rod is rotatably provided with an inverted "L"-shaped movable frame. Vertically arranged second screw rods are screwed through the tops of the movable frame and the fixing frame at intervals. A pressing block for pressing the sponge is arranged at the lower end of each second screw rod, and a second knob is fixedly arranged at the upper end.
[0010] As a preferred solution of a limiting die for sponge punching according to the present utility model, wherein: the translation mechanism includes a transverse screw rod rotatably arranged between two brackets, and a guide rod parallel to the screw rod fixed between the other two brackets. Movable blocks protrude from the front and rear side walls of the mounting block. One movable block is threadedly penetrated by the rod body of the screw rod, and the rod body of the other movable block is slidably penetrated by the rod body of the guide rod. A first knob is fixedly arranged at the extending end of one end of the screw rod.
[0011] As a preferred solution of a limiting die for sponge punching according to the present utility model, wherein: vertically arranged telescopic rods are symmetrically fixedly arranged between the connecting plate and the pressing plate. The rod body of the telescopic rod is located within the coil of the second spring.
[0012] As a preferred solution of a limiting die for sponge punching according to the present utility model, wherein: a circular sliding hole is opened at the center of the top wall of the mounting frame. The output rod of the electric push rod slidably penetrates the inside of the sliding hole. The outer diameter of the fixing plate is larger than the inner diameter of the sliding hole.
[0013] As a preferred solution of a limiting die for sponge punching according to the present utility model, wherein: through holes are opened at the centers of the upper and lower walls of the connecting plate and the pressing plate. The inner diameter of the through hole is larger than the outer diameters of the motor and the drill bit.
[0014] As a preferred solution of a limiting die for sponge punching according to the present utility model, wherein: a slide rail protrudes along the sliding direction of the placing table at the top of the base. The slide rail is in a "T" shape. A chute for slidably inserting into the corresponding slide rail is recessed at the bottom of the placing table.
[0015] As a preferred solution of a limiting die for sponge punching according to the present utility model, wherein: a limiting rod parallel to the first screw rod is slidably penetrated through the right side wall of the placing table.
[0016] The beneficial effects of this utility model are as follows: When drilling, the output rod of the electric push rod is activated, which drives the fixed plate to descend. The fixed plate will push the lifting plate, along with the mounting bracket and connecting plate, to descend as a whole. When the pressure plate touches the surface of the sponge, the output rod of the electric push rod continues to descend. At this time, the thrust on the first spring gradually increases, causing the lifting plate to continue to descend, so that the lower end of the drill bit touches the position of the sponge that needs to be drilled. At this time, the pressure plate can press the surface of the area of the sponge that needs to be drilled, reducing the unsatisfactory hole shape due to the elasticity of the sponge when drilling. Finally, the motor is started to drive the drill bit to rotate and drill holes in the sponge. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a side view of the structure of this utility model;
[0020] Figure 3 This is a structural schematic diagram of the mounting block and other components of this utility model;
[0021] Figure 4 This utility model Figure 3 Exploded view;
[0022] Figure 5 This is a structural schematic diagram of the placement platform and other components of this utility model.
[0023] In the diagram: base 100, bracket 101, lead screw 102, guide rod 103, movable block 104, first knob 105, mounting block 200, electric push rod 201, fixing plate 202, mounting bracket 203, sliding mouth 204, sliding rod 205, lifting plate 206, first spring 207, motor 208, drill bit 209, connecting plate 210, second spring 211, pressure plate 212, telescopic rod 213, sliding hole 214, through hole 215, placement platform 300, fixing bracket 301, first screw 302, movable bracket 303, second screw 304, pressure block 305, second knob 306, slide rail 307, slide groove 308, limit rod 309. Detailed Implementation
[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] In the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other manners different from those described herein. Those skilled in the art may make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0026] Secondly, the present utility model will be described in detail in conjunction with the schematic diagrams. When elaborating on the embodiments of the present utility model, for the sake of illustration, the cross-sectional views showing the device structure will be enlarged locally in a non-general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0027] To make the objectives, technical solutions, and advantages of the present utility model clearer, the embodiments of the present utility model will be further described in detail below in conjunction with the accompanying drawings.
[0028] Please refer to Figures 1-5 , which shows a schematic structural diagram of an embodiment of a limiting die for punching holes in a sponge of the present utility model. Please refer to Figure 1 -FIGURES for a detailed introduction to a limiting die for punching holes in a sponge.
[0029] A limiting die for punching holes in a sponge includes a base 100, and vertical brackets 101 are fixedly arranged around the top of the base 100;
[0030] An installation block 200 is horizontally movably arranged on the bracket 101 through a translation mechanism. A vertical electric push rod 201 is fixedly arranged on the top of the installation block 200. The output rod of the electric push rod 201 slidably penetrates through the top of the installation block 200 and the installation frame 203 and a fixed plate 202 is arranged at the bottom end. The installation frame 203 is in an inverted U shape below the installation block 200. Vertical sliding openings 204 are symmetrically opened on the left and right sides of the installation frame 203. A vertical sliding rod 205 is fixedly arranged between the upper and lower walls of each sliding opening 204. A horizontal lifting plate 206 is slidably arranged between the rod bodies of the two sliding rods 205. The bottom of the fixed plate 202 is fixed at the center of the top of the lifting plate 206. A vertical motor 208 is fixedly arranged at the center of the bottom of the lifting plate 206. The output shaft of the motor 208 is connected with a vertical drill bit 209 through a coupling. A horizontal connecting plate 210 is fixedly arranged at the bottom of the installation frame 203. Two vertical second springs 211 are symmetrically fixedly arranged on both sides of the bottom of the connecting plate 210. A horizontal pressing plate 212 is jointly arranged at the bottom of the two second springs 211. The lower end of the drill bit 209 penetrates through the bottom wall of the pressing plate 212 with a gap;
[0031] A mirror-image "冂"-shaped placement table 300 is slidably arranged in the front-back direction below the pressing plate 212 at the top of the base 100. A fixing frame 301 is fixedly arranged on the left side of the placement table 300, and a transverse first screw rod 302 is screwed through the right side wall in a penetrating manner. A leftward end of the first screw rod 302 is rotatably provided with an inverted "L"-shaped movable frame 303. Vertically arranged second screw rods 304 are screwed through the tops of the movable frame 303 and the fixing frame 301 at intervals. A pressing block 305 for pressing the sponge is arranged at the lower end of each second screw rod 304, and a second knob 306 is fixedly arranged at the upper end.
[0032] Among them: The translation mechanism includes a transverse screw rod 102 rotatably arranged between two brackets 101 and a guide rod 103 parallel to the screw rod 102 fixed between the other two brackets 101. Movable blocks 104 protrude from the front and rear side walls of the mounting block 200. A rod body of one movable block 104 is threadedly penetrated by the rod body of the screw rod 102 in a driving manner, and a rod body of the other movable block 104 is slidably penetrated by the rod body of the guide rod 103. A first knob 105 is fixedly arranged in the extending direction of one end of the screw rod 102. By driving the screw rod 102 to rotate through the first knob 105, the mounting block 200 is translated, so as to adjust the left-right position of the drill bit 209;
[0033] Among them: Vertically arranged telescopic rods 213 are symmetrically fixedly arranged between the connecting plate 210 and the pressing plate 212. A rod body of the telescopic rod 213 is located inside the coil of the second spring 211. The telescopic rod 213 can be telescoped as the second spring 211 is compressed, and the telescopic rod 213 arranged can reduce the possibility of the second spring 211 bending;
[0034] Among them: A circular sliding hole 214 is opened at the center of the top wall of the mounting frame 203. An output rod of the electric push rod 201 slidably penetrates the inside of the sliding hole 214. An outer diameter of the fixing plate 202 is larger than an inner diameter of the sliding hole 214, ensuring that the output rod of the electric push rod 201 is not separated from the mounting frame 203;
[0035] Among them: Through holes 215 are opened at the centers of the upper and lower walls of the connecting plate 210 and the pressing plate 212. An inner diameter of the through hole 215 is larger than outer diameters of the motor 208 and the drill bit 209, facilitating the entry and exit of the drill bit 209;
[0036] Among them: A slide rail 307 protrudes from the top of the base 100 along the front-back sliding direction of the placement table 300. The slide rail 307 is in a "T" shape. A chute 308 for slidably inserting into the corresponding slide rail 307 is concavely arranged at the bottom of the placement table 300. The placement table 300 slides in the front-back direction along the slide rail 307 through the chute 308, so as to adjust the front-back position of the sponge and the drill bit 209;
[0037] Wherein: a limiting rod 309 parallel to the first screw 302 is slidably provided through the right side wall of the placement platform 300. By rotating the first screw 302, the distance between the movable frame 303 and the left side inside the placement platform 300 can be adjusted, thereby fixing the two sides of the sponge of different widths.
[0038] In practical use, the sponge to be drilled is placed on top of the placement platform 300. The first screw 302 is rotated to adjust the distance between the movable frame 303 and the left side of the placement platform 300, thus fixing the sponges of different widths on both sides. Then, the second screw 304 is rotated to adjust the height of the pressure block 305, causing the pressure block 305 to press down and fix the top left and right sides of the sponge, further securing the sponge. The sponge and drill bit 209 are adjusted by sliding the slide groove 308 along the slide rail 307 in the front-back direction. The first knob 105 drives the lead screw 102 to rotate, causing the mounting block 200 to move horizontally, thereby adjusting the left-right position of the drill bit 209 for drilling. When the electric actuator 201 is activated, the output rod drives the fixed plate 202 to descend. The fixed plate 202 pushes the lifting plate 206, along with the mounting bracket 203 and the connecting plate 210, to descend as a whole. When the pressure plate 212 touches the surface of the sponge, the output rod of the electric actuator 201 continues to descend. At this time, the thrust on the first spring 207 gradually increases, causing the lifting plate 206 to continue to descend, so that the lower end of the drill bit 209 touches the position of the sponge that needs to be drilled. At this time, the pressure plate 212 can press the surface of the area of the sponge that needs to be drilled, reducing the possibility of unsatisfactory hole shapes due to the elasticity of the sponge when drilling. Finally, the motor 208 is activated to drive the drill bit 209 to rotate and drill holes in the sponge.
[0039] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A limiting mold for punching holes in sponge, characterized in that, Comprising: A base (100), with vertical brackets (101) fixedly arranged around the top of the base (100); An installation block (200), the installation block (200) is horizontally movably arranged on the bracket (101) through a translation mechanism, a vertical electric push rod (201) is fixedly arranged on the top of the installation block (200), the output rod of the electric push rod (201) slidably penetrates through the top of the installation block (200) and the installation frame (203) and the bottom end is provided with a fixing plate (202), the installation frame (203) is located below the installation block (200) and is in a "冂" shape, vertical sliding openings (204) are symmetrically opened on the left and right sides of the installation frame (203), a vertical sliding rod (205) is fixedly arranged between the upper and lower walls of each sliding opening (204), a horizontal lifting plate (206) is slidably arranged between the rod bodies of the two sliding rods (205), the bottom of the fixing plate (202) is fixed at the center of the top of the lifting plate (206), a vertical motor (208) is fixedly arranged at the center of the bottom of the lifting plate (206), the output shaft of the motor (208) is connected with a vertical drill bit (209) through a coupling, a horizontal connecting plate (210) is fixedly arranged at the bottom of the installation frame (203), two vertical second springs (211) are symmetrically fixedly arranged on both sides of the bottom of the connecting plate (210), a horizontal pressing plate (212) is jointly arranged at the bottom of the two second springs (211), and the lower end of the drill bit (209) penetrates through the bottom wall of the pressing plate (212) with a gap; A placing table (300), a mirror-image "冂" - shaped placing table (300) is slidably arranged in the front - back direction on the top of the base (100) below the pressing plate (212), a fixed frame (301) is fixedly arranged on the left side of the placing table (300), a horizontal first screw rod (302) is screwed through the right side wall, the left end of the first screw rod (302) is rotatably provided with an inverted "L" - shaped movable frame (303), a vertical second screw rod (304) is screwed through the top of the movable frame (303) and the fixed frame (301) at intervals, a pressing block (305) for pressing the sponge is arranged at the lower end of each second screw rod (304), and a second knob (306) is fixedly arranged at the upper end.
2. The limiting mold for perforating sponge according to claim 1, characterized in that: The translation mechanism includes a horizontal screw rod (102) rotatably arranged between the two brackets (101), a guide rod (103) parallel to the screw rod (102) fixed between the other two brackets (101), movable blocks (104) protrude from the front and back side walls of the installation block (200), one movable block (104) is screwed through by the rod body of the screw rod (102) in a driving manner, the rod body of the other movable block (104) is slidably penetrated by the rod body of the guide rod (103), and a first knob (105) is fixedly arranged in the extending direction of one end of the screw rod (102).
3. A limiting mold for perforating sponge according to claim 1, characterized in that: A vertical telescopic rod (213) is symmetrically fixed between the connecting plate (210) and the pressure plate (212), and the rod body of the telescopic rod (213) is located inside the coil of the second spring (211).
4. A limiting mold for perforating sponge according to claim 1, characterized in that: The mounting bracket (203) has a circular sliding hole (214) at the center of its top wall. The output rod of the electric push rod (201) slides through the inner side of the sliding hole (214). The outer diameter of the fixing plate (202) is larger than the inner diameter of the sliding hole (214).
5. A limiting mold for perforating sponge according to claim 1, characterized in that: The connecting plate (210) and the pressure plate (212) have through holes (215) at the center of their upper and lower walls. The inner diameter of the through holes (215) is larger than the outer diameter of the motor (208) and the drill bit (209).
6. A limiting mold for perforating sponge according to claim 1, characterized in that: The top of the base (100) is provided with a slide rail (307) protruding along the direction of the back-and-forth sliding of the placement platform (300). The slide rail (307) is "T" shaped. The bottom of the placement platform (300) is recessed and provided with a groove (308) for sliding insertion into the corresponding slide rail (307).
7. A limiting mold for perforating sponge according to claim 1, characterized in that: A limiting rod (309) parallel to the first screw (302) is slidably provided through the right side wall of the placement platform (300).