Flaw detection equipment for generator

Abstract

The flaw detection equipment comprises a base, a first motor and a movable seat, an output shaft of the first motor is fixedly connected with a first threaded rod through a coupler, the movable seat is meshed with the outer wall of the first threaded rod in a threaded mode, and the front end of the upper end of the base is fixedly connected with a supporting frame. Racks are fixedly connected to the two sides of the inner wall of the supporting frame, a double-shaft motor is fixedly connected to the center of the interior of the movable base, output shafts at the two ends of the double-shaft motor are fixedly connected with third threaded rods through couplings, and the two ends of the movable base are movably connected with connecting plates. And the bottom of the connecting plate is in threaded engagement with the outer wall of the third threaded rod. According to the utility model, the first motor drives the first threaded rod to rotate so as to drive the movable seat to slide, so that the gear drives the fixed plate to rotate under the meshing action of the rack, and the fixed generator to be detected is driven to rotate, thereby ensuring that the fluorescent powder spreading range is larger and the subsequent detection effect is not influenced.

Description

Technical Field

[0001] This utility model relates to the field of flaw detection equipment technology, specifically a flaw detection device for generators. Background Technology

[0002] Flaw detection equipment for generators is primarily used to detect and assess internal defects, damage, or malfunctions. These devices employ various techniques designed to provide high-precision, non-destructive testing results to ensure the safe operation and effectiveness of the generator.

[0003] For example, Chinese Patent Publication No. CN222506211U discloses the following technical solution: This utility model relates to the field of generator testing, and particularly to a flaw detection device for generators, comprising a base plate, a feeding module, a detection module, and a magnetic induction module; the feeding module is located on one side of the upper end of the base plate; the detection module is located on the other side of the upper end of the base plate; the magnetic induction module is located at the lower end of the base plate and is adapted to the detection module; wherein, the feeding module, the detection module, and the magnetic induction module have an intermittent cooperation relationship. This device utilizes a reciprocating motion and a vibrating motor to spray fluorescent powder onto the generator to be tested, achieving a rapid powder coating effect. Subsequently, a DC power supply is used to energize the generator, and the characteristics of the fluorescent powder, in conjunction with the detection module, enable rapid detection of the generator, avoiding the problems of traditional inefficient powder spraying and localized detection, and solving the problems of complex and inefficient existing generator flaw detection methods.

[0004] The existing technology has the following problems:

[0005] 1. Existing flaw detection equipment for generators requires the application of fluorescent powder to the generator under test. However, since the generator is placed on a conveyor belt in a stationary state, the fluorescent powder cannot be applied to the bottom of the generator, which may affect the subsequent test results. Utility Model Content

[0006] In view of the problems in the related technologies, this utility model proposes a flaw detection device for generators to overcome the above-mentioned technical problems existing in the existing related technologies.

[0007] Therefore, the specific technical solution adopted by this utility model is as follows:

[0008] A flaw detection device for a generator includes a base, a first motor, and a movable seat. The output shaft of the first motor is fixedly connected to a first threaded rod via a coupling. The movable seat is threadedly engaged with the outer wall of the first threaded rod. A support frame is fixedly connected to the front end of the upper end of the base. Racks are fixedly connected to both sides of the inner wall of the support frame. A dual-axis motor is fixedly connected to the center position inside the movable seat. The output shafts at both ends of the dual-axis motor are fixedly connected to a third threaded rod via a coupling. Connecting plates are movably connected to both ends of the movable seat. The bottom of the connecting plate is threadedly engaged with the outer wall of the third threaded rod. A connecting rod is rotatably connected to the upper end of the connecting plate. A gear is fixedly connected to one end of the connecting rod. A fixing plate is fixedly connected to the end of the connecting rod away from the gear. The gear and the rack mesh.

[0009] A further improvement of this utility model is that: the front and rear ends of the base are fixedly connected to a support plate, the first motor is fixedly connected to one end of the support plate, and the first threaded rod is movably connected to the inside of the support plate through a bearing.

[0010] A further improvement of this utility model is that: the movable seat has a threaded groove inside, the threaded groove and the first threaded rod meshing with each other, and the first threaded rod is threadedly engaged inside the threaded groove.

[0011] Using the above technical solution, when the first motor drives the first threaded rod to rotate, it can cause the movable seat to slide under the action of the threaded groove.

[0012] A further improvement of this utility model is that: a limiting rod is fixedly connected between the support plates, a first limiting groove is provided at the bottom of the movable seat, and the limiting rod is slidably connected inside the first limiting groove.

[0013] Using the above technical solution, the limiting rod and the first limiting groove in the solution can limit the movement of the movable seat, so that the movable seat will not be driven to rotate by the first threaded rod and will rotate along with it.

[0014] A further improvement of this utility model is that: the two ends of the movable seat are provided with second limiting grooves, and the two sides of the bottom of the connecting plate are fixedly connected with limiting blocks. The limiting blocks and the second limiting grooves are adapted to each other, and the connecting plate is slidably connected to the two ends of the movable seat through the limiting blocks and the second limiting grooves.

[0015] Using the above technical solution, the limiting block and the second limiting groove in the solution can limit the connecting plate, so that the connecting plate will not be driven to rotate by the third threaded rod and will rotate along with it.

[0016] A further improvement of the present invention is that: a storage box is slidably connected to the upper end of the support frame, and discharge ports are provided on both sides of the bottom of the storage box; a slot is opened at the upper end of the support frame, and the discharge port is located inside the slot; a slider is fixedly connected to the bottom of the storage box; a limiting plate is fixedly connected to the middle position of the upper end of the support frame; a sliding groove is opened inside the limiting plate, and the slider is slidably connected to the inside of the sliding groove.

[0017] A further improvement of the present invention is that: a second motor is fixedly connected to one end of the support frame, and a second threaded rod is fixedly connected to the output shaft of the second motor through a coupling. The second threaded rod is threadedly engaged with the inside of the slider. A connecting block is fixedly connected to the bottom of the slider, and a sieve plate is fixedly connected to the bottom of the connecting block.

[0018] Using the above technical solution, the second motor can drive the second threaded rod to rotate, so that the second threaded rod drives the slider to slide under the action of the thread meshing with the outer wall of the second threaded rod, thereby driving the storage box to slide and spray fluorescent powder onto the generator to be tested.

[0019] A further improvement of this utility model is that: a detection module is fixedly connected to the rear end of the upper end of the base, and a magnetic induction module is provided at the rear end of the bottom of the base. The magnetic induction module includes a DC power supply, and electrode rods are fixedly connected to both sides of the DC power supply.

[0020] Using the above technical solution, the electrode rods are set on both sides of the DC power supply. The generator inside the detection module is manually fitted with two electrode rods. The DC power supply is used to make the generator carry a DC current that is not enough to damage the generator, so that it becomes magnetic.

[0021] The beneficial effects of this utility model are as follows:

[0022] 1. The first motor drives the first threaded rod to rotate, which in turn drives the movable seat to slide. This causes the gear to rotate under the action of the rack and pinion, thereby driving the fixed plate to rotate. This ensures that the fixed generator to be tested rotates, thus ensuring that the fluorescent powder is spread over a larger area without affecting the subsequent detection effect.

[0023] 2. The first motor drives the first threaded rod to rotate, which in turn drives the movable seat to slide, making it convenient for the operator to operate. It can also work with the second motor to drive the second threaded rod to rotate, so that the second threaded rod drives the slider to slide under the action of the thread meshing with the outer wall of the second threaded rod. This causes the storage box to slide and spread fluorescent powder on the generator to be tested, further facilitating the operator's work. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a front view according to an embodiment of the present utility model.

[0026] Figure 2 This is a diagram of the base structure according to an embodiment of the present utility model.

[0027] Figure 3 This is a structural diagram of the support frame according to an embodiment of the present utility model.

[0028] Figure 4 This is a structural diagram of the bottom of the storage box according to an embodiment of the present utility model.

[0029] Figure 5 This is a structural diagram of the movable seat according to an embodiment of the present utility model.

[0030] In the picture:

[0031] 1. Base; 101. Support plate; 102. Limiting rod; 103. Detection module; 104. Support frame; 105. Slot; 106. Limiting plate; 107. Slide groove; 108. Rack; 2. First motor; 201. First threaded rod; 3. Storage box; 301. Discharge port; 302. Slider; 303. Connecting block; 304. Screen plate; 4. Second motor; 401. Second threaded rod; 5. Magnetic induction module; 501. DC power supply; 502. Electrode rod; 6. Movable seat; 601. Threaded groove; 602. First limiting groove; 603. Dual-axis motor; 604. Third threaded rod; 605. Second limiting groove; 606. Connecting plate; 607. Limiting block; 608. Connecting rod; 609. Fixing plate; 6010. Gear. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] According to an embodiment of the present invention, a flaw detection device for a generator is provided.

[0034] Example 1;

[0035] like Figure 1-5 As shown, the flaw detection device for a generator according to an embodiment of the present invention includes a base 1, a first motor 2, and a movable seat 6. The output shaft of the first motor 2 is fixedly connected to a first threaded rod 201 via a coupling. The movable seat 6 is threadedly engaged with the outer wall of the first threaded rod 201. A support frame 104 is fixedly connected to the front end of the upper end of the base 1. A rack 108 is fixedly connected to both sides of the inner wall of the support frame 104. A dual-axis motor 603 is fixedly connected to the center position inside the movable seat 6. The output shafts at both ends of the dual-axis motor 603 are fixedly connected to a third threaded rod 604 via a coupling. A connecting plate 606 is movably connected to both ends of the movable seat 6. The bottom of the connecting plate 606 is threadedly engaged with the outer wall of the third threaded rod 604. A connecting rod 608 is rotatably connected to the upper end of the connecting plate 606. A gear 6010 is fixedly connected to one end of the connecting rod 608. A fixing plate 609 is fixedly connected to the end of the connecting rod 608 away from the gear 6010. The gear 6010 and the rack 108 mesh with each other.

[0036] In this embodiment, the first motor 2 drives the first threaded rod 201 to rotate, which in turn drives the movable seat 6 to slide. This causes the gear 6010 to drive the fixed plate 609 to rotate under the action of the rack 108, thereby driving the fixed generator to be tested to rotate, thus ensuring a larger range of phosphor dispersal.

[0037] Example 2;

[0038] like Figure 1-5 As shown, in the flaw detection device for a generator according to an embodiment of the present invention, a support plate 101 is fixedly connected to the front and rear ends of the base 1. A first motor 2 is fixedly connected to one end of the support plate 101. A first threaded rod 201 is movably connected to the inside of the support plate 101 through a bearing. A threaded groove 601 is provided inside the movable seat 6. The threaded groove 601 and the first threaded rod 201 are engaged. The first threaded rod 201 is threadedly engaged inside the threaded groove 601. A limit rod 102 is fixedly connected between the support plates 101. A first limit groove 602 is provided at the bottom of the movable seat 6. The limit rod 102 is slidably connected inside the first limit groove 602. A second limit groove 605 is provided at both ends of the movable seat 6. Limit blocks 607 are fixedly connected to both sides of the bottom of the connecting plate 606. The limit blocks 607 and the second limit groove 605 are adapted to each other. The connecting plate 606 is slidably connected to both ends of the movable seat 6 through the limit blocks 607 and the second limit groove 605.

[0039] In this embodiment, when the first motor 2 drives the first threaded rod 201 to rotate, it can cause the movable seat 6 to slide under the action of the threaded groove 601. The limiting rod 102 and the first limiting groove 602 can limit the movable seat 6, so that the movable seat 6 will not be driven to rotate by the first threaded rod 201 and will rotate along with it. The limiting block 607 and the second limiting groove 605 can limit the connecting plate 606, so that the connecting plate 606 will not be driven to rotate by the third threaded rod 604 and will rotate along with it.

[0040] Example 3;

[0041] like Figure 1-5 As shown, in the flaw detection device for a generator according to an embodiment of the present invention, a storage box 3 is slidably connected to the upper end of a support frame 104. Discharge ports 301 are provided on both sides of the bottom of the storage box 3. A slot 105 is formed at the upper end of the support frame 104, and the discharge ports 301 are located inside the slot 105. A slider 302 is fixedly connected to the bottom of the storage box 3. A limiting plate 106 is fixedly connected to the middle position of the upper end of the support frame 104. A sliding groove 107 is formed inside the limiting plate 106, and the slider 302 is slidably connected inside the sliding groove 107. One end of the 4 is fixedly connected to a second motor 4. The output shaft of the second motor 4 is fixedly connected to a second threaded rod 401 through a coupling. The second threaded rod 401 is threadedly engaged inside the slider 302. A connecting block 303 is fixedly connected to the bottom of the slider 302. A sieve plate 304 is fixedly connected to the bottom of the connecting block 303. A detection module 103 is fixedly connected to the rear end of the upper end of the base 1. A magnetic induction module 5 is provided at the rear end of the bottom of the base 1. The magnetic induction module 5 includes a DC power supply 501. Electrode rods 502 are fixedly connected to both sides of the DC power supply 501.

[0042] In this embodiment, the second motor 4 can drive the second threaded rod 401 to rotate, so that the second threaded rod 401 drives the slider 302 to slide under the action of the thread meshing with the outer wall of the second threaded rod 401, thereby driving the storage box 3 to slide and spread fluorescent powder on the generator to be tested. The electrode rods 502 are set on both sides of the DC power supply 501. The generator that is delivered to the inside of the detection module 103 will be manually equipped with two electrode rods 502. The DC power supply 501 is used to make the generator carry a DC current that is not enough to damage the generator, so that it becomes magnetic.

[0043] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0044] In practical applications, the generator to be tested is first placed between two fixed plates 609. Then, the first motor 2 is started to drive the first threaded rod 201 to rotate, causing the movable seat 6 to slide. At this time, the gear 6010, under the action of the rack 108, drives the fixed plate 609 to rotate, thereby driving the fixed generator to be tested to rotate. Simultaneously, fluorescent powder with partial magnetic force is poured into the storage box 3. The fluorescent powder will fall onto the sieve plate 304 through the discharge port 301. At the same time, the second motor 4 can be started to drive the second threaded rod 401 to rotate, so that the second threaded rod 401 drives the slider 302 to slide under the action of the thread meshing with the outer wall of the second threaded rod 401. The movement causes the storage box 3 to slide and spread fluorescent powder onto the generator under test. At the same time, it causes the sieve plate 304 to slide, causing the fluorescent powder to fall continuously. Thus, the fluorescent rod covers the generator under test. Then, the first motor 2 drives the first threaded rod 201 to rotate, causing the movable seat 6 to slide and move the generator under test to the position of the detection module 103. After the magnetic induction module 5 processes the generator, the detection module 103 can see the fluorescent powder accumulation at the cracked parts on the surface of the device. Thus, this non-destructive method can be used to perform flaw detection on the generator. This design uses magnetic particle flaw detection, which uses magnetic field and magnetic powder particles to detect cracks and defects in the generator core or axial direction.

[0045] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A flaw detection device for a generator, comprising a base (1), a first motor (2), and a movable seat (6), characterized in that, The output shaft of the first motor (2) is fixedly connected to a first threaded rod (201) via a coupling. The movable seat (6) is threadedly engaged with the outer wall of the first threaded rod (201). A support frame (104) is fixedly connected to the front end of the upper end of the base (1). A rack (108) is fixedly connected to both sides of the inner wall of the support frame (104). A dual-axis motor (603) is fixedly connected to the center position inside the movable seat (6). The output shafts at both ends of the dual-axis motor (603) are fixedly connected to a third threaded rod via a coupling. The rod (604) has connecting plates (606) movably connected to both ends of the movable seat (6). The bottom of the connecting plate (606) is threaded into the outer wall of the third threaded rod (604). The upper end of the connecting plate (606) is rotatably connected to a connecting rod (608). One end of the connecting rod (608) is fixedly connected to a gear (6010). The end of the connecting rod (608) away from the gear (6010) is fixedly connected to a fixing plate (609). The gear (6010) and the rack (108) mesh with each other.

2. The flaw detection equipment for a generator according to claim 1, characterized in that, The base (1) is fixedly connected to the front and rear ends of the support plate (101), the first motor (2) is fixedly connected to one end of the support plate (101), and the first threaded rod (201) is movably connected to the inside of the support plate (101) through a bearing.

3. The flaw detection equipment for a generator according to claim 2, characterized in that, The movable seat (6) has a threaded groove (601) inside, and the threaded groove (601) meshes with the first threaded rod (201), with the first threaded rod (201) threadedly engaged inside the threaded groove (601).

4. The flaw detection equipment for a generator according to claim 3, characterized in that, Limiting rods (102) are fixedly connected between the support plates (101), and a first limiting groove (602) is provided at the bottom of the movable seat (6). The limiting rods (102) are slidably connected inside the first limiting groove (602).

5. The flaw detection equipment for a generator according to claim 4, characterized in that, The movable seat (6) has a second limiting groove (605) at both ends. The bottom sides of the connecting plate (606) are fixedly connected to the limiting blocks (607). The limiting blocks (607) are adapted to the second limiting groove (605). The connecting plate (606) is slidably connected to both ends of the movable seat (6) through the limiting blocks (607) and the second limiting groove (605).

6. The flaw detection device for a generator according to claim 5, characterized in that, The upper end of the support frame (104) is slidably connected to a storage box (3). The storage box (3) has discharge ports (301) on both sides of its bottom. The upper end of the support frame (104) has a slot (105). The discharge port (301) is located inside the slot (105). The bottom of the storage box (3) is fixedly connected to a slider (302). The middle position of the upper end of the support frame (104) is fixedly connected to a limiting plate (106). The limiting plate (106) has a sliding groove (107) inside. The slider (302) is slidably connected to the inside of the sliding groove (107).

7. A flaw detection device for a generator according to claim 6, characterized in that, One end of the support frame (104) is fixedly connected to a second motor (4), and the output shaft of the second motor (4) is fixedly connected to a second threaded rod (401) through a coupling. The second threaded rod (401) is threadedly engaged inside the slider (302). The bottom of the slider (302) is fixedly connected to a connecting block (303), and the bottom of the connecting block (303) is fixedly connected to a sieve plate (304).

8. The flaw detection device for a generator according to claim 7, characterized in that, A detection module (103) is fixedly connected to the rear end of the upper end of the base (1), and a magnetic induction module (5) is provided at the rear end of the bottom of the base (1). The magnetic induction module (5) includes a DC power supply (501), and electrode rods (502) are fixedly connected to both sides of the DC power supply (501).

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