Plate penetrating mechanism of inductor plate penetrating machine

By designing the board insertion mechanism of the inductor board insertion machine and using sensor and cylinder coordinated control, the automated assembly of inductors and plastic boards was realized, solving the problem of low efficiency of manual operation and ensuring the stability of product quality.

CN224123238UActive Publication Date: 2026-04-14DONGGUAN DIANQU ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In existing technologies, the assembly of inductors and plastic sheets requires manual operation and cannot be automated, resulting in low production efficiency and unstable product quality.

Method used

Design a board insertion mechanism for an inductor board insertion machine, including a board insertion base, a feeding seat, a pushing plate, a wire clamping plate, and a pin clamp. Through the coordinated action of sensors and cylinders, the plastic board is automatically pushed and the pins of the inductor are positioned to ensure accurate installation.

Benefits of technology

The automated assembly of inductors and plastic sheets has been achieved, improving production efficiency, ensuring accurate installation of each pin, and enhancing product quality.

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Abstract

The utility model discloses a plate penetrating mechanism of an inductance plate penetrating machine, which comprises a plate penetrating base plate, a feeding seat, a material pushing plate, a rear end wire clamping plate and a side edge wire clamping plate, a plate penetrating processing position is arranged in the middle of the plate penetrating base plate, a material groove is inserted in the feeding seat, a plate passing groove is transversely arranged in the feeding seat, the lower end of the material groove is communicated with the plate passing groove, the material pushing plate is inserted in the plate groove, and the rear end wire clamping plate is connected with the side edge wire clamping plate. The two side edge wire clamping plates move on the two sides of the plate penetrating machining position in the left-right direction, the rear end wire clamping plate moves in the front-back direction, the front end of the rear end wire clamping plate is inserted between the side edge wire clamping plates and the feeding base, and a pin stirring clamp is arranged below the plate penetrating machining position. According to the plate penetrating mechanism of the inductor plate penetrating machine, plastic plates are blanked one by one through the material groove, the plastic plate at the bottommost end is pushed to the plate penetrating machining position through the material pushing plate, after pins of inductors are positioned through the wire clamping plate, the pins are pushed open outwards through the pin stirring clamps to clamp the plastic plates, plate falling is prevented, manual pin stirring operation is omitted, it is ensured that each pin is bent, and the plate penetrating efficiency is improved. The product quality is good.
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Description

Technical Field

[0001] This utility model relates to the technical field of inductor board insertion, and more particularly to a board insertion mechanism for an inductor board insertion machine. Background Technology

[0002] An inductor is a component that converts electrical energy into magnetic energy and stores it. An inductor has a certain inductance; it only impedes changes in current. If no current flows through the inductor, it will attempt to impede the current flow when the circuit is closed. If current flows through the inductor, it will attempt to maintain a constant current when the circuit is open. In the production of products containing electronic components, inductors need to be fixed by having their pins passed through a plastic sheet for subsequent positioning and installation. Currently, assembling the inductor with the plastic sheet requires manual placement of the plastic sheet and visual insertion of the inductor, making automation impossible to save labor. Utility Model Content

[0003] One objective of this invention is to provide a board-threading mechanism for an inductor board threading machine, which automatically pushes stacked plastic boards, uses a wire clamping plate to position the pins, and uses a pin-pulling clamp to open the pins outward and clamp them onto the plastic board, thereby improving product quality.

[0004] To achieve this objective, the present invention adopts the following technical solution:

[0005] A board threading mechanism for an inductor board threading machine includes a board threading base, a feeding seat, a pusher plate, a rear wire clamping plate, and side wire clamping plates. A board threading processing position is provided in the middle of the board threading base. The feeding seat is fixed to the front end of the board threading processing position. A material groove is inserted into the feeding seat. A through-plate groove is provided laterally inside the feeding seat. The lower end of the material groove communicates with the through-plate groove. The pusher plate is inserted into the through-plate groove. Two side wire clamping plates move left-right along both sides of the board threading processing position. The rear wire clamping plate moves forward-backward along the front-back direction. The front end of the rear wire clamping plate is inserted between the side wire clamping plates and the feeding seat. A pin hole is formed between the rear wire clamping plate and the side wire clamping plates. A pin clamp is provided below the board threading processing position.

[0006] As a preferred technical solution, a front-end cylinder is fixedly connected to the front end of the through-plate substrate, and the driving end of the front-end cylinder is connected to the pusher plate.

[0007] As a preferred technical solution, a clamping plate is engaged at the lower end of the material trough, and the clamping plate is located above the feeding seat.

[0008] As a preferred technical solution, the feeding seat is provided with a first sensor and a second sensor. The first sensor is located on both sides of the lower end of the material trough, and the second sensor is located on both sides of the through-plate trough. The through-plate substrate is provided with a third sensor, which is located on the side of the through-plate processing position.

[0009] As a preferred technical solution, a side cylinder and a rear cylinder are fixed on the through-plate substrate. The driving end of the side cylinder is connected to a side connecting block, and the side connecting block is fixedly connected to the side wire clamping plate. The driving end of the rear cylinder is connected to a rear connecting block, and the rear connecting block is fixedly connected to the rear wire clamping plate.

[0010] As a preferred technical solution, a connecting block guide rail is fixed on the through plate substrate, and a connecting block slider is installed on both the side connecting block and the rear connecting block, and the connecting block slider slides on the connecting block guide rail.

[0011] As a preferred technical solution, a clamp cylinder is fixed below the through-plate substrate, and the driving end of the clamp cylinder is connected to the pin clamp.

[0012] The beneficial effects of this utility model are as follows: It provides a board threading mechanism for an inductor board threading machine. The board threading mechanism of the inductor board threading machine feeds plastic boards one by one through a material trough. The pusher plate pushes the bottom plastic board to the board threading processing position. After the clamping plate positions the pins of the inductor, the pin clamping clamp pushes the pins outward to clamp the plastic board, preventing the board from falling off. This saves manual operation of adjusting the pins and ensures that each pin is bent, resulting in good product quality. Attached Figure Description

[0013] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the first overall structure of the inductor board threading mechanism of an embodiment of the present invention;

[0015] Figure 2 This is a schematic diagram of the second overall structure of the inductor board threading mechanism of an embodiment of the present invention;

[0016] Figure 3 This is a partial structural diagram of the plate-passing mechanism of an inductor plate-passing machine as described in the embodiment.

[0017] Figures 1 to 3 middle:

[0018] 1. Through-board substrate; 2. Feeding seat; 3. Pusher plate; 4. Rear end wire clamping plate; 5. Side wire clamping plate; 6. Material trough; 7. Through-board groove; 8. Pin hole position; 9. Pin clamp; 10. Front end cylinder; 11. Clamping plate; 12. First sensor; 13. Second sensor; 14. Third sensor; 15. Side cylinder; 16. Rear end cylinder; 17. Side connecting block; 18. Rear end connecting block; 19. Connecting block guide rail; 20. Clamp cylinder; 21. Plastic plate; 22. Inductor. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0020] like Figures 1 to 3 As shown in this embodiment, an inductor board threading machine includes a board threading base 1, a feeding seat 2, a pusher plate 3, a rear wire clamping plate 4, and a side wire clamping plate 5. The board threading base 1 has a board threading processing position in the middle. The feeding seat 2 is fixed at the front end of the board threading processing position. A material groove 6 is inserted into the feeding seat 2. A through-board groove 7 is arranged horizontally inside the feeding seat 2. The lower end of the material groove 6 is connected to the through-board groove 7. The pusher plate 3 is inserted into the groove. Two side wire clamping plates 5 move along the left and right direction on both sides of the board threading processing position. The rear wire clamping plate 4 moves along the front and back direction. The front end of the rear wire clamping plate 4 is inserted between the side wire clamping plate 5 and the feeding seat 2. A pin hole position 8 is formed between the rear wire clamping plate 4 and the side wire clamping plate 5. A pin clamp 9 is provided below the board threading processing position.

[0021] The plastic sheets 21 are stacked and placed in the material trough 6. The plastic sheet 21 at the bottom falls into the board passage trough 7. The pusher plate 3 moves backward and pushes the plastic sheet 21 in the board passage trough 7 into the board processing position. Then, the side wire clamping plates 5 on both sides move towards the middle and cooperate with the rear wire clamping plate 4 that moves forward to form the pin hole position 8 of the inductor 22. After the inductor 22 is lowered from top to bottom, the pins pass through the pin hole position 8 and through the plastic sheet 21. The pin release clamp 9 at the bottom unfolds outward and bends the vertical pins and clamps them on the plastic sheet 21. Then, the side wire clamping plates 5 can be opened to remove the finished product.

[0022] A front cylinder 10 is fixedly connected to the front end of the through plate substrate 1. The drive end of the front cylinder 10 is connected to the push plate 3. The forward and backward movement of the push plate 3 is controlled by the front cylinder 10.

[0023] The lower end of the material trough 6 is fitted with a clamping plate 11, which is located above the feeding seat 2. The clamping plate 11 is used to hold the stacked plastic sheets 21.

[0024] The feeding base 2 is equipped with a first sensor 12 and a second sensor 13. The first sensor 12 is located on both sides of the lower end of the material trough 6, and the second sensor 13 is located on both sides of the through-plate groove 7. The through-plate base plate 1 is equipped with a third sensor 14, which is located on the side of the through-plate processing position. The first sensor 12 is responsible for sensing whether there is still a plastic plate 21 in the upper material trough 6. If not, the material trough 6 is replaced. The second sensor 13 is responsible for sensing whether there is a plastic plate 21 in the through-plate groove 7. If there is, the plastic plate 21 is pushed into the through-plate processing position for inductor 22 through-plate. If not, the material trough 6 is manually checked.

[0025] A side cylinder 15 and a rear cylinder 16 are fixed on the through-plate base 1. The drive end of the side cylinder 15 is connected to a side connecting block 17, which is fixedly connected to the side wire clamping plate 5. The drive end of the rear cylinder 16 is connected to a rear connecting block 18, which is fixedly connected to the rear wire clamping plate 4. A connecting block guide rail 19 is fixed on the through-plate base 1. Connecting block sliders are installed on both the side connecting block 17 and the rear connecting block 18. The connecting block sliders slide on the connecting block guide rail 19. The movement of the wire clamping plates on both sides and the rear end is controlled by the cylinders and moved by the sliders and guide rails to ensure accurate positioning.

[0026] A clamp cylinder 20 is fixed below the substrate 1. The drive end of the clamp cylinder 20 is connected to the pin clamp 9. When the clamp cylinder 20 is closed, the inductor 22 is lowered onto the plastic plate 21. Then, the pin clamp 9 is controlled to open outward, so that the pin is bent and fixed on the plastic plate 21.

[0027] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles applied thereto. Within the scope of the technology disclosed in this utility model, any variations or substitutions that are easily conceived by those skilled in the art should be covered within the protection scope of this utility model.

Claims

1. A plate-passing mechanism for an inductor plate-passing machine, characterized in that, The device includes a through-plate substrate, a feeding seat, a pusher plate, a rear-end wire clamping plate, and side wire clamping plates. The through-plate substrate has a through-plate processing position in the middle. The feeding seat is fixed to the front end of the through-plate processing position. A material groove is inserted into the feeding seat. A through-plate groove is provided horizontally inside the feeding seat. The lower end of the material groove communicates with the through-plate groove. The pusher plate is inserted into the through-plate groove. Two side wire clamping plates move along the left and right direction on both sides of the through-plate processing position. The rear-end wire clamping plate moves along the front and back direction. The front end of the rear-end wire clamping plate is inserted between the side wire clamping plates and the feeding seat. A pin hole is formed between the rear-end wire clamping plate and the side wire clamping plates. A pin clamp is provided below the through-plate processing position.

2. The plate-passing mechanism of an inductor plate-passing machine according to claim 1, characterized in that, A front-end cylinder is fixedly connected to the front end of the through-plate substrate, and the driving end of the front-end cylinder is connected to the pusher plate.

3. The inductor board threading mechanism according to claim 1, characterized in that, A clamping plate is attached to the lower end of the material trough, and the clamping plate is located above the feeding seat.

4. The plate-passing mechanism of an inductor plate-passing machine according to claim 1, characterized in that, The feeding seat is equipped with a first sensor and a second sensor. The first sensor is located on both sides of the lower end of the material trough, and the second sensor is located on both sides of the through-plate trough. The through-plate substrate is equipped with a third sensor, which is located on the side of the through-plate processing position.

5. The inductor board threading mechanism according to claim 1, characterized in that, A side cylinder and a rear cylinder are fixed on the through-plate base. The driving end of the side cylinder is connected to a side connecting block, and the side connecting block is fixedly connected to the side wire clamping plate. The driving end of the rear cylinder is connected to a rear connecting block, and the rear connecting block is fixedly connected to the rear wire clamping plate.

6. The inductor board threading mechanism according to claim 5, characterized in that, A connecting block guide rail is fixed on the through plate substrate, and a connecting block slider is installed on both the side connecting block and the rear connecting block. The connecting block slider slides on the connecting block guide rail.

7. The plate-passing mechanism of an inductor plate-passing machine according to claim 1, characterized in that, A clamp cylinder is fixed below the through-plate substrate, and the driving end of the clamp cylinder is connected to the pin clamp.