Automatic winding device for cotton yarn production

Abstract

The utility model belongs to the technical field of winding devices, and particularly relates to an automatic winding device for cotton yarn production, which comprises a lubricating mechanism, the lubricating mechanism comprises a pump, the input end of the pump is fixedly connected with a first oil-resistant pipe, the lower part of the pump is fixedly connected with a fixed seat, the output end of the pump is fixedly connected with a second oil-resistant pipe, and the second oil-resistant pipe is fixedly connected with the fixed seat. A row of third oil-resistant pipes are fixedly connected to the rear portion of the second oil-resistant pipe, ultrasonic atomization nozzles are fixedly connected to the rear portions of the third oil-resistant pipes, and fixing rods are fixedly connected to the left side and the right side of the lower portion of the second oil-resistant pipe. Oil mist uniformly covers the whole surfaces of the reciprocating screw rod and the T-shaped sliding groove, including a thread gap, a sliding contact surface and the like, so that the problem of insufficient lubrication is effectively solved, and the aggravation of part abrasion caused by local dry friction is avoided.

Description

Technical Field

[0001] This utility model belongs to the technical field of winding devices, specifically an automated winding device for cotton yarn production. Background Technology

[0002] Cotton yarn is a type of thread product made from cotton fibers through spinning processes. It can be used to weave fabrics and make knitwear.

[0003] An automated winding device for cotton yarn production is a specialized piece of equipment that can automatically wind, adjust tension, and straighten cotton yarn through mechanical transmission and intelligent control, thereby improving production efficiency.

[0004] When laying cotton yarn, a lead screw is usually used. Over time, the lead screw wears down, which leads to a decrease in transmission accuracy and affects the yarn laying accuracy and winding quality of the winding device. Traditional manual application of lubricating oil or dripping oil lubrication methods cannot ensure that every corner of key transmission components (such as lead screw and guide rail) is adequately lubricated, and blind spots of lubrication are likely to occur. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes an automated winding device for cotton yarn production.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The automated winding device for cotton yarn production of this utility model includes a lubrication mechanism, the lubrication mechanism includes a pump, the input end of the pump is fixedly connected to a No. 1 oil-resistant pipe, the bottom of the pump is fixedly connected to a fixed base, the output end of the pump is fixedly connected to a No. 2 oil-resistant pipe, a row of several No. 3 oil-resistant pipes are fixedly connected behind the No. 2 oil-resistant pipe, an ultrasonic atomizing nozzle is fixedly connected behind the No. 3 oil-resistant pipe, and fixed rods are fixedly connected to the left and right sides below the No. 2 oil-resistant pipe.

[0007] Preferably, an oil storage assembly is fixedly connected to the outer wall of the No. 1 oil-resistant pipe. The oil storage assembly includes an oil storage tank. An inlet is provided on the upper right side of the oil storage tank. A cover is threadedly connected to the upper right side of the inlet. A circular hole penetrating into the interior is provided on the upper left side of the oil storage tank. The inner wall of the circular hole is fixedly connected to the outer wall of the No. 1 oil-resistant pipe.

[0008] Preferably, a fixing frame is fixedly connected to the rear of the fixing rod. The fixing frame includes a rectangular block. A support leg is fixedly connected to the left and right sides below the rectangular block. A T-shaped sliding groove is opened on the top of the rectangular block. A row of several nozzle mounting holes is opened on the inner wall of the T-shaped sliding groove near the lower front.

[0009] Preferably, the inner wall of the nozzle mounting hole is fixedly connected to the outer wall of the ultrasonic atomizing nozzle, the outer wall of the first support leg on the left side is fixedly connected to the outer wall of the fixed base, and the front of the rectangular block is fixedly connected to the rear of the fixed rod.

[0010] Preferably, a cable routing mechanism is slidably connected to the inner wall of the T-shaped sliding groove. The cable routing mechanism includes a No. 1 motor, a reciprocating lead screw fixedly connected to the output end of the No. 1 motor, a T-shaped sliding block threadedly connected to the outer wall of the reciprocating lead screw, and a cable routing tube fixedly connected above the T-shaped sliding block.

[0011] Preferably, the outer wall of the No. 1 motor is fixedly connected to the inner wall of the rectangular block, the outer wall of the reciprocating screw is rotatably connected to the inner wall of the rectangular block, and the outer wall of the T-shaped sliding block is slidably connected to the inner wall of the T-shaped sliding groove.

[0012] Preferably, a winding mechanism is located at the rear of the cable conduit. The winding mechanism includes two fixed plates, and a rotating shaft is rotatably connected to each of the two fixed plates near the upper inner wall. A second motor is fixedly connected to the left side of the left rotating shaft, and a winding drum is fixedly connected to the opposite face of the two rotating shafts. The right side of the second motor is fixedly connected to the left side of the left fixed plate.

[0013] Preferably, a first workbench is fixedly connected below the fixed plate, the first workbench includes a second workbench, and a second support leg is fixedly connected to each of the four corners below the second workbench. The second workbench is fixedly connected above the fixed plate, the first support leg, and below the oil tank.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The automated winding device for cotton yarn production described in this utility model addresses the shortcomings of traditional manual lubrication methods, such as applying or dripping lubricating oil. These methods often fail to ensure adequate lubrication of critical transmission components like lead screws and guide rails, leading to lubrication blind spots. The lubrication mechanism, however, atomizes the lubricating oil into extremely fine particles and delivers them via airflow. This ensures that the oil mist evenly covers the entire surface of the reciprocating lead screw and T-shaped sliding groove, including thread clearances and sliding contact surfaces. This effectively solves the problem of insufficient lubrication and prevents accelerated wear of components due to localized dry friction.

[0016] 2. The automated winding device for cotton yarn production described in this utility model addresses the issue that, in traditional lubrication methods, the amount of lubricating oil is difficult to control, and excessive lubricating oil can easily drip onto other parts of the winding device, especially areas that may come into contact with the cotton yarn, causing oil contamination of the yarn. The amount of oil mist generated by the lubrication mechanism is precisely controllable, which can meet the lubrication requirements while avoiding lubricating oil overflow and dripping, effectively preventing cotton yarn from being contaminated by oil and ensuring product quality. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the lubrication mechanism in this utility model;

[0021] Figure 4 This is a schematic diagram of the fixing frame structure in this utility model;

[0022] Figure 5 This is a schematic diagram of the wiring mechanism in this utility model;

[0023] Figure 6 This is a schematic diagram of the winding mechanism and the No. 1 workbench in this utility model.

[0024] In the diagram: 1. Lubrication mechanism; 2. Fixing frame; 3. Cable routing mechanism; 4. Winding mechanism; 5. Workbench No. 1; 11. Pump; 12. Oil-resistant pipe No. 1; 13. Fixing base; 14. Oil-resistant pipe No. 2; 15. Oil-resistant pipe No. 3; 16. Ultrasonic atomizing nozzle; 17. Fixing rod; 18. Oil storage assembly; 181. Oil storage tank; 182. Feed inlet; 183. Cover; 184. Round hole; 21. Rectangular block; 22. Support leg No. 1; 23. T-shaped sliding groove; 24. No. 1 nozzle mounting hole; 31. Motor No. 1; 32. Reciprocating lead screw; 33. T-shaped sliding block; 34. Cable routing pipe; 41. Fixing plate; 42. Rotating shaft; 43. Motor No. 2; 44. Winding drum; 51. Workbench No. 2; 52. Support leg No. 2. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] like Figures 1 to 3As shown in the embodiment of this utility model, an automated winding device for cotton yarn production includes a lubrication mechanism 1. The lubrication mechanism 1 includes a pump 11. The input end of the pump 11 is fixedly connected to a first oil-resistant pipe 12. A fixed base 13 is fixedly connected below the pump 11. The output end of the pump 11 is fixedly connected to a second oil-resistant pipe 14. A row of several third oil-resistant pipes 15 are fixedly connected behind the second oil-resistant pipe 14. An ultrasonic atomizing nozzle 16 is fixedly connected behind the third oil-resistant pipe 15. Fixed rods 17 are fixedly connected to the left and right sides below the second oil-resistant pipe 14. An oil storage component 18 is fixedly connected to the outer wall of the first oil-resistant pipe 12. The oil storage component 18 includes an oil storage tank 181. An inlet 182 is opened on the upper right side of the oil storage tank 181. A cover 183 is threadedly connected above the inlet 182. A circular hole 184 penetrating to the interior is opened on the upper left side of the oil storage tank 181. The inner wall of the circular hole 184 is fixedly connected to the outer wall of the first oil-resistant pipe 12.

[0027] The ultrasonic atomizing nozzle 16 is composed of an ultrasonic transducer, an atomizing plate, and other structures. The transducer converts electrical energy into high-frequency mechanical vibration, causing the liquid to break into tiny droplets on the surface of the atomizing plate and spray them out.

[0028] The lubrication mechanism 1 can evenly spray lubricating oil onto the reciprocating lead screw 32. During use, the lubricating oil in the oil storage tank 181 is drawn into the first oil-resistant pipe 12 through the input end of the pump 11, and then output to the second oil-resistant pipe 14 and the third oil-resistant pipe 15. The ultrasonic atomizing nozzle 16 converts energy and breaks down the liquid, atomizing the lubricating oil through high-frequency vibration, and then evenly spraying it onto the reciprocating lead screw 32, the T-shaped sliding block 33, and the T-shaped sliding groove 23. Traditional manual application or drip lubrication methods are difficult to ensure that every corner of key transmission components such as the lead screw and guide rail is adequately lubricated, which can easily lead to lubrication blind spots. However, the lubrication mechanism 1 can atomize the lubricating oil into extremely fine particles, which are transported by airflow so that the oil mist evenly covers the entire surface of the reciprocating lead screw 32 and the T-shaped sliding groove 23, including the thread clearance and sliding contact surface, effectively solving the problem of insufficient lubrication and avoiding the aggravation of component wear due to local dry friction.

[0029] In traditional lubrication methods, the amount of lubricating oil is difficult to control. Excessive lubricating oil can easily drip onto other parts of the winding device, especially areas that may come into contact with the cotton yarn, causing oil contamination of the yarn. The amount of oil mist generated by the lubrication mechanism 1 is precisely controllable, which can meet the lubrication requirements while avoiding lubricating oil overflow and dripping, effectively preventing the cotton yarn from being contaminated by oil and ensuring product quality.

[0030] like Figures 4 to 6As shown, a fixing frame 2 is fixedly connected to the rear of the fixing rod 17. The fixing frame 2 includes a rectangular block 21. A support leg 22 is fixedly connected to the left and right sides of the lower part of the rectangular block 21. A T-shaped sliding groove 23 is opened on the upper part of the rectangular block 21. A row of nozzle mounting holes 24 is opened on the inner wall of the T-shaped sliding groove 23 near the lower front. The inner wall of the nozzle mounting holes 24 is fixedly connected to the outer wall of the ultrasonic atomizing nozzle 16. The outer wall of the left support leg 22 is fixedly connected to the outer wall of the fixing base 13. The front of the rectangular block 21 is fixedly connected to the rear of the fixing rod 17. A cable laying mechanism 3 is slidably connected to the inner wall of the T-shaped sliding groove 23. The cable laying mechanism 3 includes a motor 31. A reciprocating screw 32 is fixedly connected to the output end of the motor 31. A T-shaped sliding block 33 is threadedly connected to the outer wall of the reciprocating screw 32. A cable laying tube 34 is fixedly connected above the T-shaped sliding block 33. The outer wall of the reciprocating screw 32 is fixedly connected to the inner wall of the rectangular block 21. The outer wall of the reciprocating screw 32 is rotatably connected to the inner wall of the rectangular block 21. The outer wall of the T-shaped sliding block 33 is slidably connected to the inner wall of the T-shaped sliding groove 23. There is a winding mechanism 4 behind the cable tube 34. The winding mechanism 4 includes two fixed plates 41. The two fixed plates 41 are rotatably connected to the rotating shaft 42 near the upper inner wall. The left side of the left rotating shaft 42 is fixedly connected to the second motor 43. The two rotating shafts 42 are fixedly connected to the opposite side of the winding drum 44. The right side of the second motor 43 is fixedly connected to the left side of the left fixed plate 41. The first workbench 5 is fixedly connected below the fixed plate 41. The first workbench 5 includes a second workbench 51. The four corners below the second workbench 51 are fixedly connected to the second support leg 52. The upper part of the second workbench 51 is fixedly connected to the fixed plate 41, the first support leg 22, and the lower part of the oil tank 181.

[0031] The output of motor 31 drives the reciprocating screw 32 to rotate. The reciprocating screw 32 and the T-shaped sliding block 33 rotate threadedly and slide in the T-shaped sliding groove 23, thereby driving the cable tray 34 to move and lay the cable.

[0032] Working principle: The ultrasonic atomizing nozzle 16 is composed of an ultrasonic transducer, an atomizing plate, and other structures. The transducer converts electrical energy into high-frequency mechanical vibration, which causes the liquid to break into tiny droplets on the surface of the atomizing plate and spray them out.

[0033] The lubrication mechanism 1 can evenly spray lubricating oil onto the reciprocating lead screw 32. During use, the lubricating oil in the oil storage tank 181 is drawn into the first oil-resistant pipe 12 through the input end of the pump 11, and then output to the second oil-resistant pipe 14 and the third oil-resistant pipe 15. The ultrasonic atomizing nozzle 16 converts energy and breaks down the liquid, atomizing the lubricating oil through high-frequency vibration, and then evenly spraying it onto the reciprocating lead screw 32, the T-shaped sliding block 33, and the T-shaped sliding groove 23. Traditional manual application or drip lubrication methods are difficult to ensure that every corner of key transmission components such as the lead screw and guide rail is adequately lubricated, which can easily lead to lubrication blind spots. However, the lubrication mechanism 1 can atomize the lubricating oil into extremely fine particles, which are transported by airflow so that the oil mist evenly covers the entire surface of the reciprocating lead screw 32 and the T-shaped sliding groove 23, including the thread clearance and sliding contact surface, effectively solving the problem of insufficient lubrication and avoiding the aggravation of component wear due to local dry friction.

[0034] In traditional lubrication methods, the amount of lubricating oil is difficult to control. Excessive lubricating oil can easily drip onto other parts of the winding device, especially areas that may come into contact with the cotton yarn, causing oil contamination of the yarn. The amount of oil mist generated by the lubrication mechanism 1 is precisely controllable, which can meet the lubrication requirements while avoiding lubricating oil overflow and dripping, effectively preventing the cotton yarn from being contaminated by oil and ensuring product quality.

[0035] The output of motor 31 drives the reciprocating screw 32 to rotate. The reciprocating screw 32 and the T-shaped sliding block 33 rotate threadedly and slide in the T-shaped sliding groove 23, thereby driving the cable tray 34 to move and lay the cable.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic winding device for cotton yarn production comprising a lubricating mechanism (1), characterized in that: The lubrication mechanism (1) includes a pump (11), the input end of the pump (11) is fixedly connected to a first oil-resistant pipe (12), the bottom of the pump (11) is fixedly connected to a fixed seat (13), the output end of the pump (11) is fixedly connected to a second oil-resistant pipe (14), a row of several third oil-resistant pipes (15) are fixedly connected behind the second oil-resistant pipe (14), an ultrasonic atomizing nozzle (16) is fixedly connected behind the third oil-resistant pipe (15), and fixed rods (17) are fixedly connected to the left and right sides below the second oil-resistant pipe (14).

2. An automatic winding device for cotton yarn production according to claim 1 characterized in that: An oil storage assembly (18) is fixedly connected to the outer wall of the No. 1 oil-resistant pipe (12). The oil storage assembly (18) includes an oil storage tank (181). An inlet (182) is provided on the upper right side of the oil storage tank (181). A cover (183) is threadedly connected to the upper part of the inlet (182). A circular hole (184) is provided on the upper left side of the oil storage tank (181) and extends into the interior. The inner wall of the circular hole (184) is fixedly connected to the outer wall of the No. 1 oil-resistant pipe (12).

3. An automatic winding device for cotton yarn production according to claim 1 characterized in that: A fixing frame (2) is fixedly connected to the rear of the fixing rod (17). The fixing frame (2) includes a rectangular block (21). A support leg (22) is fixedly connected to the left and right sides below the rectangular block (21). A T-shaped sliding groove (23) is opened above the rectangular block (21). A row of several nozzle mounting holes (24) is opened on the inner wall of the T-shaped sliding groove (23) near the front and lower position.

4. An automatic winding device for cotton yarn production according to claim 3, characterized in that: The inner wall of the nozzle mounting hole (24) is fixedly connected to the outer wall of the ultrasonic atomizing nozzle (16), the outer wall of the first support leg (22) on the left side is fixedly connected to the outer wall of the fixed seat (13), and the front of the rectangular block (21) is fixedly connected to the rear of the fixed rod (17).

5. An automatic winding device for cotton yarn production according to claim 3, characterized in that: The inner wall of the T-shaped sliding groove (23) is slidably connected to a cable laying mechanism (3). The cable laying mechanism (3) includes a first motor (31). The output end of the first motor (31) is fixedly connected to a reciprocating lead screw (32). The outer wall of the reciprocating lead screw (32) is threadedly connected to a T-shaped sliding block (33). A cable laying tube (34) is fixedly connected above the T-shaped sliding block (33).

6. An automatic winding device for cotton yarn production according to claim 5 characterized in that: The outer wall of the No. 1 motor (31) is fixedly connected to the inner wall of the rectangular block (21), the outer wall of the reciprocating screw (32) is rotatably connected to the inner wall of the rectangular block (21), and the outer wall of the T-shaped sliding block (33) is slidably connected to the inner wall of the T-shaped sliding groove (23).

7. An automatic winding device for cotton yarn production according to claim 6 characterized in that: There is a winding mechanism (4) at the rear of the cable tube (34). The winding mechanism (4) includes two fixed plates (41). Both fixed plates (41) are rotatably connected to a rotating shaft (42) near the upper inner wall. A second motor (43) is fixedly connected to the left side of the left rotating shaft (42). A winding drum (44) is fixedly connected to the opposite side of the two rotating shafts (42). The right side of the second motor (43) is fixedly connected to the left side of the left fixed plate (41).

8. An automatic winding device for cotton yarn production according to claim 7, characterized in that: A first workbench (5) is fixedly connected below the fixed plate (41). The first workbench (5) includes a second workbench (51). The second support leg (52) is fixedly connected to each of the four corners below the second workbench (51). The second workbench (51) is fixedly connected above the fixed plate (41), the first support leg (22), and the oil tank (181).

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