Double-saddle fabric integrated circular weaving machine

By designing a support component in a double-saddle integrated circular knitting machine, the fine-tuning and alignment of the needle triangle and the hook triangle can be achieved, solving the problem of fixed positions of the needle triangle and the hook triangle, and enabling the knitting of various fabric structures.

CN224133309UActive Publication Date: 2026-04-17JIANGSU RUNSHAN PRECISION MACHINERY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU RUNSHAN PRECISION MACHINERY TECH CO LTD
Filing Date
2025-04-28
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In existing technology, the needle triangle and hook triangle of the double saddle integrated circular knitting machine are on the same saddle, and their positions are fixed and cannot be precisely adjusted, which makes it impossible to knit various fabric structures.

Method used

A double-saddle circular knitting machine for fabric pile was designed. By installing hook cams and knitting needle cams on the hook saddle and knitting needle saddle respectively, and using screws and adjusting blocks in the support assembly, the knitting needle cam and hook cam can be finely aligned to meet the knitting needs of different fabric structures.

Benefits of technology

It achieves fine-tuning alignment of the needle triangle and the hook dart triangle, enabling the weaving of various fabric structures to meet the weaving requirements of different styles of fabrics.

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Abstract

The utility model aims to provide a double-saddle surface and pile integrated circular weaving machine, which solves the problem that the needle pressing points of a knitting needle triangle and a bush-hook triangle cannot be finely adjusted and aligned, and comprises a plurality of bush-hook saddles, a plurality of knitting needle saddles and a support component, the support component comprises a bush-hook triangle saddle bottom ring, a knitting needle triangle saddle bottom ring and a sinker ring, and the bush-hook triangle saddle bottom ring and the sinker ring are arranged in the bush-hook triangle saddle bottom ring. The bush-hook saddle is arranged on the bush-hook triangular saddle bottom ring, needle pressing point alignment lines of the knitting needle triangle and the bush-hook triangle need to be changed according to different needs so as to reach the position needed by the fabric style, the position where the screw rod is rotated and the adjusting block abuts against the knitting needle triangular saddle can be changed, the position between the knitting needle triangular saddle and the bush-hook triangular saddle can be finely adjusted, and therefore the fabric can be conveniently and rapidly adjusted. Therefore, fine adjustment of the yarn feeding angle between the knitting needle controlled by the knitting needle triangle and the bush-hook controlled by the bush-hook triangle is achieved, and the problem that needle pressing points of the knitting needle triangle and the bush-hook triangle cannot be subjected to fine adjustment and alignment is solved.
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Description

Technical Field

[0001] This utility model relates to the textile field, and in particular to a circular knitting machine with a double saddle seat and integrated fabric. Background Technology

[0002] Previously, both were on the same saddle and their relative positions were fixed. When adjusting fabrics with different weaves, it was impossible to accurately achieve different relative positions, making it impossible to weave fabrics with more weaves. Utility Model Content

[0003] The purpose of this invention is to provide a circular knitting machine with a double saddle seat and integrated fabric, which solves the problem that the needle triangle and hook knife triangle pressure points cannot be finely aligned.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] This utility model provides a double-saddle integrated circular knitting machine for fabric fabric, including multiple hook saddles, multiple needle saddles, and support components.

[0006] The support assembly includes a hook knife triangle saddle base ring, a knitting needle triangle saddle base ring, and a ring. The hook knife saddle is disposed on the hook knife triangle saddle base ring, the knitting needle saddle is disposed on the knitting needle triangle saddle base ring, the ring is disposed above the knitting needle saddle, and the knitting needle saddle is disposed above the hook knife saddle.

[0007] The support assembly further includes a first support rod, an adjusting block, and a screw. The adjusting block is disposed below the bottom ring of the knitting needle cam saddle, and the screw is disposed on the adjusting block and abuts against the first support rod.

[0008] The hook saddle is used to mount the hook horn, and the needle saddle is used to mount the needle horn.

[0009] Optionally, the support assembly further includes a large disc, on which the hook knife triangular saddle base ring is disposed, and the diameter of the hook knife triangular saddle base ring is larger than the diameter of the knitting needle triangular saddle base ring.

[0010] Furthermore, the first support rod is bent and has an integrally formed first support rod and second support rod. The bottom end of the first support rod is connected to the large plate, and the bottom ring of the knitting needle triangle saddle overlaps on the second support rod.

[0011] Furthermore, the support assembly also includes a limiting shaft and a limiting ring. The limiting shaft is disposed on the second support rod, and the limiting ring is rotatably disposed on the limiting shaft. The limiting ring abuts against the outer periphery of the bottom ring of the knitting needle cam saddle.

[0012] Furthermore, the screw is rotatably mounted on the second support rod.

[0013] Optionally, the support assembly further includes a second support rod, which is bent and has an integrally formed third and fourth support rod. The bottom end of the third support rod is connected to the bottom ring of the knitting needle triangle saddle, and the sinker loop overlaps the fourth support rod.

[0014] Furthermore, the support assembly also includes a positioning block, which is movably mounted on the second support rod. The positioning block is provided with a groove, a first inclined surface, and a second inclined surface. The groove is disposed between the first inclined surface and the second inclined surface, and the opening end of the groove is aligned with the outer periphery of the sink ring. The first inclined surface and the second inclined surface are used to fit against the outer periphery of the sink ring.

[0015] Furthermore, the positioning block is provided with a first elongated hole and a second elongated hole, and the support assembly also includes a first positioning bolt and a second positioning bolt, the first positioning bolt passing through the first elongated hole and the second positioning bolt passing through the second elongated hole.

[0016] Optionally, the bottom ring of the knitting needle triangle saddle has an inner wall ring, and a baffle is provided at the bottom of the knitting needle saddle, the baffle fitting against the outer side of the inner wall ring.

[0017] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0018] This utility model relates to a circular knitting machine with a double saddle for fabric fabric integration. Because the needle cam saddle and the hook cam saddle are separate, with the needle cam and hook cam fixed on different saddles, different styles of fabrics require different alignment lines of the needle and hook cam press points to achieve the desired positions for the fabric style. Rotating the screw changes the position of the adjusting block against the needle cam saddle, allowing for fine-tuning between the needle and hook cam saddles. This enables fine-tuning of the yarn feeding angle between the needles controlled by the needle cam and the hook cam controlled by the hook cam, thus solving the problem of the needle and hook cam press points not being able to be finely aligned. Attached Figure Description

[0019] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:

[0020] Figure 1 This is a partial perspective view of a double-saddle integrated pile spinning circular knitting machine according to a preferred embodiment of the present invention;

[0021] Figure 2 yes Figure 1 The sectional view shown;

[0022] Figure 3 yes Figure 1 The enlarged view of part A is shown below;

[0023] Figure 4 It is a three-dimensional view of the screw and the screw on the first support rod;

[0024] Figure 5 yes Figure 1 The enlarged view of section B is shown below;

[0025] Figure 6 yes Figure 1 The enlarged view of section C is shown below;

[0026] Figure 7 yes Figure 6 The enlarged view of section D is shown below;

[0027] Figure 8 It is a path view of knitting needles, blades, and crochet hooks.

[0028] The reference numerals in the attached figures are explained as follows:

[0029] 1. Crochet saddle; 2. Needle saddle; 3. Support assembly; 4. Needle; 5. Blade; 6. Crochet hook; 22. Baffle; 25. Crochet cam; 26. Needle cam; 31. Crochet cam saddle base ring; 32. Needle cam saddle base ring; 33. Sinking ring; 34. Large disc; 35. First support rod; 36. Second support rod; 37. Adjusting block; 38. Screw; 41. Needle flange; 51. Blade flange; 61. Crochet flange; 251. Crochet channel; 252. Pressing point; 261. Needle channel; 262. Blade channel; 263. 301. Upper pressure pin point; 302. First positioning pin; 320. Second positioning pin; 321. Annular groove; 322. Inner wall ring; 351. First support rod; 352. Second support rod; 353. Limiting shaft; 354. Limiting ring; 355. Limiting block; 361. Third support rod; 362. Fourth support rod; 363. Positioning block; 364. Groove; 365. First inclined surface; 366. Second inclined surface; 367. First elongated hole; 368. Second elongated hole. Detailed Implementation

[0030] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0033] like Figure 1 and Figure 2 and Figure 3 As shown, a double-saddle circular knitting machine for fabric pile includes multiple hook saddles 1, needle saddles 2, and support components 3. The support components 3 include a hook saddle base ring 31, a needle saddle base ring 32, and a ring 33. The hook saddle base ring 31, the needle saddle base ring 32, and the ring 33 are all arranged around the needle plate. The hook saddle 1 is set on the hook saddle base ring 31, and the two ends of the needle saddle 2 are respectively set on the needle saddle base ring 32. The needle saddle 2 is set above the hook saddle 1.

[0034] The support assembly 3 also includes a first support rod 35, an adjusting block 37, and a screw 38. The adjusting block 37 is located below the bottom ring 32 of the knitting needle cam saddle, and the screw 38 is located on the adjusting block 37 and abuts against the first support rod 35.

[0035] Rotating the screw 38 changes the position of the adjusting block 37, which in turn changes the position of the needle cam saddle base ring 32 and the needle saddle 2. This changes the relative position of the needle cam and the hook knife cam press point, allowing for quick adjustment of the appropriate process position of the needle and hook knife to meet process requirements.

[0036] Hook saddle 1 is used to install hook triangle 25, and needle saddle 2 is used to install needle triangle 26.

[0037] The screw 38 is rotatably mounted on the second support rod 352. The screw 38 and the second support rod 352 are meshed together. Rotating the screw 38 changes the position of the adjusting block 37, thereby causing the adjusting block 37 to abut against different positions on the needle saddle 2, so that the hook saddle 1 and the needle saddle 2 can be finely adjusted, thereby realizing the fine adjustment between the needle and the hook.

[0038] The support component 3 also includes a large plate 34, on which the hook knife triangle saddle base ring 31 is set. The diameter of the hook knife triangle saddle base ring 31 is larger than the diameter of the knitting needle triangle saddle base ring 32, and the width of the hook knife triangle saddle base ring 31 is larger than the width of the knitting needle triangle saddle base ring 32.

[0039] The first support rod 35 is bent and has an integrally formed first support rod 351 and second support rod 352. The bottom end of the first support rod 351 is connected to the large plate 34, and the bottom ring 32 of the knitting needle cam saddle is attached to the second support rod 352. The first support rod 35 provides support for the bottom ring 32 of the knitting needle cam saddle. The first support rod 351 is inclined and the second support rod 352 is horizontal. The angle between the first support rod 351 and the second support rod 352 is obtuse.

[0040] The support assembly 3 also includes a limiting shaft 353 and a limiting ring 354. The limiting shaft 353 is mounted on the second support rod 352, and the limiting ring 354 is rotatably mounted on the limiting shaft 353. The limiting ring 354 abuts against the outer periphery of the knitting needle cam saddle base ring 32. The limiting shaft 353 and the limiting ring 354 are determined according to the number of the first support rods 35. The first support rods 35 are arranged around the knitting needle cam saddle base ring 32 in one circle. In this way, the knitting needle cam saddle base ring 32 is restricted between multiple limiting rings 354. If the knitting needle cam saddle base ring 32 moves or rotates, the knitting needle cam saddle base ring 32 and the limiting ring 354 will roll into contact, thereby reducing the friction between the knitting needle cam saddle base ring 32 and the limiting ring 354.

[0041] To prevent the limiting ring 354 from falling off the limiting shaft 353, a limiting block 355 is provided at the top of the limiting shaft 353.

[0042] The support assembly 3 also includes a second support rod 36, which is bent and has an integrally formed third support rod 361 and a fourth support rod 362. The bottom end of the third support rod 361 is connected to the bottom ring 32 of the knitting needle cam saddle, and the sinker ring 33 overlaps the fourth support rod 362. The third support rod 361 and the fourth support rod 362 are perpendicular to each other, and the diameter of the sinker ring 33 is smaller than the diameter of the bottom ring 32 of the knitting needle cam saddle.

[0043] The support assembly 3 also includes a positioning block 363, which is movably mounted on the second support rod 36. The positioning block 363 is provided with a groove 364, a first inclined surface 365, and a second inclined surface 366. The groove 364 is located between the first inclined surface 365 and the second inclined surface 366. The second support rod 36 is arranged around the bottom ring 32 of the knitting needle triangle saddle. The opening end of the groove 364 is aligned with the outer periphery of the ring 33. The first inclined surface 365 and the second inclined surface 366 fit against the outer periphery of the ring 33. The outer periphery of the ring 33 is jointly fitted by multiple first inclined surfaces 365 and second inclined surfaces 366, and the position of the ring 33 is fixed.

[0044] The positioning block 363 is provided with a first elongated hole 367 and a second elongated hole 368. The support component 3 also includes a first positioning bolt 301 and a second positioning bolt 302. The first positioning bolt 301 passes through the first elongated hole 367, and the second positioning bolt 302 passes through the second elongated hole 368. Both the first positioning bolt 301 and the second positioning bolt 302 are engaged with the second support rod 36. By rotating the first positioning bolt 301 and the second positioning bolt 302, the positioning block 363 can be tightened or loosened. When the positioning block 363 is fixed, the distance between the positioning block 363 and the outer periphery of the sinus ring 33 remains unchanged. When the positioning block 363 is loosened, the distance between the positioning block 363 and the outer periphery of the sinus ring 33 can be adjusted.

[0045] like Figure 6 and Figure 7 As shown, the bottom ring 32 of the knitting needle cam saddle has an inner wall ring 321, and a baffle 22 is provided at the bottom of the knitting needle saddle 2. The knitting needle saddle 2 is located on the upper surface of the bottom ring 32 of the knitting needle cam saddle. The baffle 22 fits against the outer side of the inner wall ring 321, so that the inner wall ring 321 and the baffle 22 are not easily separated. Furthermore, the knitting needle saddle 2 and the upper surface of the bottom ring 32 of the knitting needle cam saddle are not easily separated.

[0046] like Figure 8 As shown, the knitting needle 4 has a knitting needle flange 41, the number of which can be set as needed. The blade 5 has a blade flange 51. The hook needle 6 has a hook needle flange 61, the number of which can be set as needed. The hook needle triangle 25 has a hook needle channel 251. The hook needle flange 61 slides and engages within the hook needle channel 251, allowing the hook needle 6 to move within the hook needle channel 251.

[0047] The upper needle triangle 26 is provided with a needle channel 261, and the lower needle triangle 26 is provided with a blade channel 262. The needle flange 41 is slidably engaged in the needle channel 261, and the needle 4 can move in the needle channel 261. The blade flange 51 is slidably engaged in the blade channel 262, and the blade 5 can move in the blade channel 262.

[0048] The knitting needle triangle 26 has an upper press point 263, and the crochet needle triangle 25 has a lower press point 252. At this time, the upper press point 263 and the lower press point 252 are on a straight line, that is, the upper press point 263 and the lower press point 252 are aligned.

[0049] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the protection scope of this utility model.

Claims

1. A double saddle face velvet integrated textile circular knitting machine characterized in that, It includes multiple hook saddles (1), multiple knitting needle saddles (2), and support components (3). The support assembly (3) includes a hook knife triangle saddle base ring (31), a knitting needle triangle saddle base ring (32), and a ring (33). The hook knife saddle (1) is disposed on the hook knife triangle saddle base ring (31), the knitting needle saddle (2) is disposed on the knitting needle triangle saddle base ring (32), the ring (33) is disposed above the knitting needle saddle (2), and the knitting needle saddle (2) is disposed above the hook knife saddle (1). The support assembly (3) further includes a first support rod (35), an adjusting block (37) and a screw (38). The adjusting block (37) is located below the bottom ring (32) of the knitting needle triangle saddle, and the screw (38) is located on the adjusting block (37). The screw (38) abuts against the first support rod (35). The hook saddle (1) is used to install the hook horn, and the needle saddle (2) is used to install the needle horn.

2. The double saddle face velvet integrated textile circular knitting machine according to claim 1, characterized in that, The support component (3) also includes a large plate (34), and the hook knife triangular saddle base ring (31) is disposed on the large plate (34). The diameter of the hook knife triangular saddle base ring (31) is larger than the diameter of the knitting needle triangular saddle base ring (32).

3. The double saddle face velvet integrated textile circular knitting machine according to claim 2, characterized in that, The first support rod (35) is bent and is integrally formed with a first support rod (351) and a second support rod (352). The bottom end of the first support rod (351) is connected to the large plate (34), and the bottom ring (32) of the knitting needle triangle saddle is attached to the second support rod (352).

4. The circular knitting machine with double saddle seat and integrated pile fabric as described in claim 3, characterized in that, The support assembly (3) further includes a limiting shaft (353) and a limiting ring (354). The limiting shaft (353) is disposed on the second support rod (352), and the limiting ring (354) is rotatably disposed on the limiting shaft (353). The limiting ring (354) abuts against the outer periphery of the bottom ring (32) of the knitting needle triangle saddle.

5. The double saddle seat and face fabric integrated textile circular knitting machine as claimed in claim 3 wherein, The screw (38) is rotatably mounted on the second support rod (352).

6. The double saddle seat and face fabric integrated textile circular knitting machine as claimed in claim 1 wherein, The support assembly (3) further includes a second support rod (36), which is bent and has an integrally formed third support rod (361) and fourth support rod (362). The bottom end of the third support rod (361) is connected to the bottom ring (32) of the knitting needle triangle saddle, and the sinch ring (33) overlaps the fourth support rod (362).

7. The double saddle seat and face fabric integrated textile circular knitting machine as claimed in claim 6 wherein, The support component (3) further includes a positioning block (363), which is movably mounted on the second support rod (36). The positioning block (363) is provided with a groove (364), a first inclined surface (365), and a second inclined surface (366). The groove (364) is located between the first inclined surface (365) and the second inclined surface (366). The opening end of the groove (364) is aligned with the outer periphery of the ring (33), and the first inclined surface (365) and the second inclined surface (366) fit against the outer periphery of the ring (33).

8. The circular knitting machine with double saddle seat and integrated pile fabric as described in claim 7, characterized in that, The positioning block (363) is provided with a first elongated hole (367) and a second elongated hole (368). The support assembly (3) also includes a first positioning bolt (301) and a second positioning bolt (302). The first positioning bolt (301) passes through the first elongated hole (367), and the second positioning bolt (302) passes through the second elongated hole (368). Both the first positioning bolt (301) and the second positioning bolt (302) are engaged with the second support rod (36).

9. The double saddle seat and face fabric integrated textile circular knitting machine as claimed in claim 1 wherein, The bottom ring (32) of the knitting needle triangle saddle has an inner wall ring (321), and a baffle (22) is provided at the bottom of the knitting needle saddle (2), which fits against the outer side of the inner wall ring (321).