High-efficiency drying and wear-resisting enhancement treatment device for polyester braid

Abstract

The utility model relates to the technical field of terylene braid processing devices, in particular to a terylene braid efficient drying wear-resistant enhancing processing device which comprises a machine frame, a wear-resistant processing assembly is fixedly installed on the front face of the machine frame, and a drying box is fixedly installed at the left end of the top of the machine frame. A heating assembly is fixedly installed on the top of the rack and located on the right side of the drying box. The heating assembly comprises a centrifugal fan fixedly installed at the right end of the top of the rack, a heating box is fixedly installed at the output end of the centrifugal fan, an electric heating pipe is fixedly installed in the heating box, and a heat preservation box is fixedly installed between the heating box and the drying box. By means of the design, the upper side and the lower side of the polyester braid can be efficiently heated and cured, then the polyester braid can be shrunk evenly, the adhesion effect of a coating is improved, the abrasion-resistant treatment effect of the polyester braid is further improved, the polyester braid can make full contact with abrasion-resistant paint, and waste is avoided while the effect is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of polyester webbing treatment devices, specifically to a high-efficiency drying and abrasion-resistant enhancement treatment device for polyester webbing. Background Technology

[0002] Polyester webbing refers to a general term for blended fabrics made of pure polyester and cotton. With polyester as the main component, it combines the style of polyester with the advantages of cotton fabric. It has good elasticity and abrasion resistance in both dry and wet conditions, is dimensionally stable, has a low shrinkage rate, and is crisp, wrinkle-resistant, easy to wash, and quick-drying. It is mainly used in women's clothing, belts, waistbands, cotton bags, and other products.

[0003] After polyester webbing is produced, an abrasion-resistant coating needs to be applied to its surface to improve its abrasion resistance. It is then heated and cured before drying. Currently, the heating and curing of polyester webbing is mainly carried out by generating hot air through electric heating elements and using a circulating fan to force convection, which allows the coating on the surface of the polyester webbing to cure quickly. However, this drying method only heats and cures one side of the polyester webbing, which can easily lead to uneven heating on the top and bottom sides. This not only causes uneven shrinkage but also reduces the adhesion of the coating, thereby reducing the abrasion resistance of the polyester webbing. Adding a drying unit at the bottom would significantly increase production costs.

[0004] Therefore, it is of great importance to design an efficient drying and abrasion-resistant enhancement treatment device for polyester webbing to solve the above-mentioned defects. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention presents a high-efficiency drying and abrasion-resistant enhancement treatment device for polyester webbing. This device aims to solve the technical problem that, under existing technologies, when drying polyester webbing coated with an abrasion-resistant coating, only one side of the polyester webbing is heated and cured, which easily leads to uneven heating on both sides of the polyester webbing. This not only causes uneven shrinkage but also reduces the adhesion of the coating, thereby reducing the abrasion-resistant treatment effect of the polyester webbing.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A high-efficiency drying and abrasion-resistant reinforcement treatment device for polyester webbing includes a frame, an abrasion-resistant treatment component fixedly installed on the front of the frame, a drying chamber fixedly installed on the left side of the top of the frame, and a heating component fixedly installed on the top of the frame and on the right side of the drying chamber.

[0008] The heating assembly includes a centrifugal fan fixedly installed at the top right end of the frame, a heating box fixedly installed at the output end of the centrifugal fan, an electric heating tube fixedly installed inside the heating box, an insulation box fixedly installed between the heating box and the drying box, and three sets of heat-conducting air ducts installed at equal intervals inside the insulation box between the heating box and the drying box.

[0009] As a preferred embodiment of this utility model, an air inlet frame is fixedly installed on the input end of the centrifugal fan, and a dustproof net is inserted inside the air inlet frame.

[0010] As a preferred embodiment of this utility model, the wear-resistant treatment component includes a support frame fixedly installed on the front of the frame, a paint hopper fixedly installed on the inner side of the support frame, a paint roller rotatably connected to the inside of the support frame and located inside the paint hopper, a drive mechanism fixedly installed on the left side of the support frame, an extrusion roller rotatably connected to the inside of the support frame and located above the paint roller, a paint tank fixedly installed inside the support frame and located below the paint hopper, and a pump fixedly installed on the front of the support frame. The drive end of the pump is connected to the bottom end of the paint tank, and the output end of the pump is connected to the inside of the paint hopper through a delivery pipe.

[0011] As a preferred embodiment of this utility model, the driving mechanism includes a first motor fixedly installed on the left side of the support frame, a mixing rod rotatably connected inside the paint tank, the left end of the mixing rod being fixedly connected to the driving end of the first motor, a first gear fixedly installed on the left end of the paint roller, a second gear rotatably connected to the left side of the frame and below the first gear, and the second gear meshing with the first gear, and the left end of the mixing rod being driven by the second gear through a pulley set.

[0012] As a preferred embodiment of this utility model, positioning plates are movably installed at both ends of the front of the support frame, the top of the positioning plates are fixedly connected to the frame by fixing screws, and a positioning seat is movably installed between the positioning plates and the paint roller.

[0013] As a preferred embodiment of this utility model, cylinders are fixedly installed at both ends of the top of the support frame, and lifting plates are fixedly installed on the drive ends of the two sets of cylinders. Positioning shafts are rotatably connected to both ends of the extrusion roller, and the two sets of positioning shafts pass through the inner side of the lifting plate. A positioning knob is threadedly connected to the bottom end of the lifting plate and located on the outer side of the positioning shaft.

[0014] As a preferred embodiment of this utility model, the drying box has material inlets on both the front and rear sides, and the upper and lower ends of the drying box are rotatably connected to the rollers respectively. A second motor is fixedly installed on the left side of the drying box, and the drive end of the second motor is fixedly connected to the left end of one of the rollers.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this utility model, through the design of the wear-resistant treatment component, the paint tank contains wear-resistant paint, which is pumped out and introduced into the paint hopper through a conveying pipe. The polyester webbing is introduced into the inner side of the paint hopper so that it passes around the outer side of the paint roller. The paint roller is driven by a drive mechanism to rotate and convey the polyester webbing. The drive mechanism can also agitate the wear-resistant paint inside the paint tank to prevent sedimentation, thereby ensuring the coating effect. The webbing is immersed in the paint hopper and fully contacts the wear-resistant paint. Then it passes between the paint roller and the extrusion roller to squeeze out the excess paint, ensuring the effect while avoiding waste. At the same time, both the paint roller and the extrusion roller are easy to disassemble and maintain.

[0017] 2. In this utility model, through the coordinated design of the drying chamber and heating components, the material is introduced into the interior of the drying chamber through the inlet on the front of the drying chamber, and then passes around two sets of rollers in an S-shape. External air is drawn into the interior of the heating chamber by a centrifugal fan, and after being heated by an electric heating tube, it is introduced into the interior of the drying chamber by three sets of heat-conducting air ducts. The polyester webbing is introduced from the top of the front of the drying chamber and finally exited from the bottom of the back of the drying chamber. During this process, the three sets of heat-conducting air ducts, which are evenly distributed, can evenly distribute the hot air inside the drying chamber. Thus, without increasing production costs, both the upper and lower sides of the polyester webbing can be heated and cured, which in turn allows the polyester webbing to shrink evenly, improves the adhesion of the coating, and further enhances the wear resistance of the polyester webbing. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the drying oven and heating assembly of this utility model;

[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 This is a schematic diagram of the internal structure of the heating component of this utility model;

[0022] Figure 5 This is a schematic diagram of the roller distribution structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the wear-resistant treatment component of this utility model;

[0024] Figure 7 This is a schematic diagram of the mixing rod structure of this utility model;

[0025] Figure 8 for Figure 7Enlarged view of section B in the middle.

[0026] In the diagram: 1. Frame; 2. Wear-resistant treatment component; 201. Support frame; 202. Paint hopper; 203. Paint roller; 204. Drive mechanism; 205. Extrusion roller; 206. Paint box; 207. Pump; 208. Conveying pipe; 209. First motor; 210. Mixing rod; 211. First gear; 212. Second gear; 213. Pulley assembly; 214. Positioning plate; 215. Fixing element. 216. Screw; 217. Positioning seat; 218. Cylinder; 219. Lifting plate; 220. Positioning shaft; 221. Positioning knob; 3. Drying oven; 301. Feed inlet; 302. Winding roller; 303. Second motor; 4. Heating assembly; 401. Centrifugal fan; 402. Heating box; 403. Electric heating tube; 404. Insulation box; 405. Heat-conducting air duct assembly; 406. Air inlet frame; 407. Dustproof net. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0028] Example: Please refer to Figures 1-8 This utility model provides a technical solution:

[0029] A high-efficiency drying and abrasion-resistant enhancement treatment device for polyester webbing includes a frame 1, an abrasion-resistant treatment component 2 fixedly installed on the front of the frame 1, a drying chamber 3 fixedly installed on the top left end of the frame 1, and a heating component 4 fixedly installed on the top of the frame 1 and on the right side of the drying chamber 3.

[0030] First, in this embodiment, the specific structure of the heating component 4 is as follows:

[0031] Heating assembly 4 includes a centrifugal fan 401 fixedly installed at the top right end of the frame 1. A heating box 402 is fixedly installed on the output end of the centrifugal fan 401. An electric heating tube 403 is fixedly installed inside the heating box 402. An insulation box 404 is fixedly installed between the heating box 402 and the drying box 3. Inside the insulation box 404, three sets of heat-conducting air ducts 405 are installed at equal intervals between the heating box 402 and the drying box 3. The polyester webbing is coated with a wear-resistant coating on the inside of the wear-resistant treatment assembly 2 and then introduced into the drying box 3. External air is drawn in by the centrifugal fan 401 for heating. Inside chamber 402, air is heated by heating element 403 and then introduced into the drying chamber 3 by three sets of heat-conducting air ducts 405. The polyester webbing is introduced from the top front of the drying chamber 3 and finally exited from the bottom back. During this process, the three sets of heat-conducting air ducts 405, which are evenly distributed, can evenly distribute hot air inside the drying chamber 3. Thus, without increasing production costs, both the upper and lower sides of the polyester webbing can be efficiently heated and cured. This allows the polyester webbing to shrink evenly, improving the adhesion of the coating and further enhancing the wear resistance of the polyester webbing.

[0032] Furthermore, an air inlet frame 406 is fixedly installed on the input end of the centrifugal fan 401, and a dustproof net 407 is inserted inside the air inlet frame 406. When the centrifugal fan 401 is working, external air is drawn in through the air inlet frame 406. During this process, the dustproof net 407 filters the dust in the air to avoid affecting the drying effect of the polyester webbing.

[0033] Then, the wear-resistant treatment component 2 includes a support frame 201 fixedly installed on the front of the frame 1. A paint hopper 202 is fixedly installed on the inner side of the support frame 201. A paint roller 203 is rotatably connected inside the support frame 201 and inside the paint hopper 202. A drive mechanism 204 is fixedly installed on the left side of the support frame 201. An extrusion roller 205 is rotatably connected inside the support frame 201 and above the paint roller 203. A paint tank 206 is fixedly installed inside the support frame 201 and below the paint hopper 202. A pump 207 is fixedly installed on the front of the support frame 201. The drive end of the pump 207 is connected to the bottom end inside the paint tank 206. The output end of 7 is connected to the inside of the paint hopper 202 through the conveying pipe 208. The paint box 206 contains wear-resistant paint, which is drawn out by the pump 207 and introduced into the paint hopper 202 through the conveying pipe 208. The polyester webbing is introduced into the inside of the paint hopper 202 so that it passes around the outside of the paint roller 203. The paint roller 203 is driven to rotate by the drive mechanism 204 to convey the polyester webbing. It is immersed in the paint hopper 202 and fully contacts the wear-resistant paint. Then it passes between the paint roller 203 and the extrusion roller 205 to squeeze out the excess paint, ensuring the effect while avoiding waste. Then it passes over the top of the extrusion roller 205 and is introduced into the drying box 3 for heating and curing.

[0034] Furthermore, the drive mechanism 204 includes a first motor 209 fixedly installed on the left side of the support frame 201, a mixing rod 210 rotatably connected inside the paint tank 206, the left end of the mixing rod 210 being fixedly connected to the drive end of the first motor 209, a first gear 211 fixedly installed on the left end of the paint roller 203, a second gear 212 rotatably connected to the left side of the frame 1 and below the first gear 211, and the second gear 212 meshing with the first gear 211, the left end of the mixing rod 210 being driven by the second gear 212 through the pulley set 213, the first motor 209 being started to drive the mixing rod 210 to rotate, the mixing rod 210 stirring the wear-resistant paint inside the paint tank 206 to prevent sedimentation, thereby ensuring the coating effect, and at the same time driving the second gear 212 to rotate under the drive of the pulley set 213, and then driving the paint roller 203 to rotate under the drive of the first gear 211.

[0035] The support frame 201 has positioning plates 214 movably installed on both the left and right ends of its front side. The top of the positioning plates 214 is fixedly connected to the frame 1 by fixing screws 215. A positioning seat 216 is movably installed between the positioning plates 214 and the paint roller 203. The positioning plates 214 are fixed by fixing screws 215, thereby fixing the positioning seat 216 between the paint roller 203 and the positioning plates 214. The paint roller 203 has bearings installed on its outer side, which can rotate normally. When the paint roller 203 needs to be disassembled and maintained, it is only necessary to release the fixing of the positioning plates 214 to remove the positioning plates 214 and the positioning seat 216, and then the paint roller 203 can be removed.

[0036] Secondly, cylinders 217 are fixedly installed on both the left and right ends of the top of the support frame 201. Lifting plates 218 are fixedly installed on the drive ends of the two sets of cylinders 217. Positioning shafts 219 are rotatably connected to both the left and right ends of the extrusion roller 205. The two sets of positioning shafts 219 are inserted through the inner side of the lifting plate 218. A positioning knob 220 is threadedly connected to the bottom end of the lifting plate 218 and located on the outer side of the positioning shaft 219. The cylinders 217 drive the lifting plate 218 to move up and down, thereby adjusting the distance between the extrusion roller 205 and the coating roller 203 according to the thickness of the polyester webbing. The positioning knob 220 limits the positioning shaft 219 inside the lifting plate 218. When the extrusion roller 205 needs to be disassembled and maintained, the positioning knob 220 can be unscrewed to remove the positioning shaft 219, and then the extrusion roller 205 can be removed.

[0037] Finally, the drying chamber 3 has material inlets 301 on both the front and rear sides. The upper and lower ends of the drying chamber 3 are rotatably connected to the rollers 302. The second motor 303 is fixedly installed on the left side of the drying chamber 3, and the drive end of the second motor 303 is fixedly connected to the left end of one set of rollers 302. After the surface of the polyester webbing is coated with a wear-resistant coating, it is introduced into the interior of the drying chamber 3 through the material inlet 301 on the front of the drying chamber 3. Then, it passes around the two sets of rollers 302 in an S-shape, so that both sides of the polyester webbing can be heated and cured. This allows the polyester webbing to shrink evenly and improves the adhesion of the coating, further improving the wear-resistant treatment effect of the polyester webbing. The second motor 303 drives the rollers 302 to rotate and transport the polyester webbing.

[0038] In this embodiment, the specific implementation scenario is as follows: Polyester webbing is drawn out by pump 207 and introduced into the coating hopper 202 via conveying pipe 208. The polyester webbing is guided into the inner side of the coating hopper 202, allowing it to pass around the outer side of the coating roller 203. The coating roller 203 is driven to rotate by drive mechanism 204 to convey the polyester webbing, ensuring it is fully immersed in the coating hopper 202 and comes into full contact with the wear-resistant coating. Then, it passes between the coating roller 203 and the extrusion roller 205 to squeeze out excess coating, ensuring effectiveness while avoiding waste. It then passes over the extrusion roller 205 and is introduced into the drying chamber 3 for heating and curing. It is introduced into the drying chamber 3 through the feed inlet 301 on the front side of the drying chamber 3, and then passes around two sets of winding rollers 302 in an S-shape. A centrifugal fan 401 draws external air into the heating chamber 402. Inside, air is heated by an electric heating element 403 and then introduced into the drying chamber 3 by three sets of heat-conducting air ducts 405. The polyester webbing is introduced from the top front of the drying chamber 3 and finally exited from the bottom back. During this process, the three sets of heat-conducting air ducts 405, which are evenly distributed, can evenly distribute hot air inside the drying chamber 3. Thus, without increasing production costs, both the top and bottom sides of the polyester webbing can be heated and cured. The entire operation process is simple and convenient. This utility model, through its design, enables both the top and bottom sides of the polyester webbing to be efficiently heated and cured, thereby allowing the polyester webbing to shrink evenly, improving the adhesion of the coating, further enhancing the wear-resistant treatment effect of the polyester webbing, and ensuring full contact with the wear-resistant coating, thus avoiding waste while ensuring the effect.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency drying and abrasion-resistant reinforcement treatment device for polyester webbing, comprising a frame (1), characterized in that: A wear-resistant treatment component (2) is fixedly installed on the front of the frame (1), a drying oven (3) is fixedly installed on the left end of the top of the frame (1), and a heating component (4) is fixedly installed on the top of the frame (1) and on the right side of the drying oven (3). The heating assembly (4) includes a centrifugal fan (401) fixedly installed at the top right end of the frame (1). A heating box (402) is fixedly installed on the output end of the centrifugal fan (401). An electric heating tube (403) is fixedly installed inside the heating box (402). A heat preservation box (404) is fixedly installed between the heating box (402) and the drying box (3). Inside the heat preservation box (404), three sets of heat-conducting air ducts (405) are installed at equal intervals between the heating box (402) and the drying box (3).

2. The high-efficiency drying and abrasion-resistant reinforcement treatment device for polyester webbing according to claim 1, characterized in that: An air inlet frame (406) is fixedly installed on the input end of the centrifugal fan (401), and a dustproof net (407) is inserted inside the air inlet frame (406).

3. The polyester webbing high efficiency drying abrasion enhancement treatment apparatus of claim 1, wherein: The wear-resistant treatment component (2) includes a support frame (201) fixedly installed on the front of the frame (1). A paint hopper (202) is fixedly installed on the inner side of the support frame (201). A paint roller (203) is rotatably connected inside the support frame (201) and inside the paint hopper (202). A drive mechanism (204) is fixedly installed on the left side of the support frame (201). An extrusion roller (205) is rotatably connected inside the support frame (201) and above the paint roller (203). A paint box (206) is fixedly installed inside the support frame (201) and below the paint hopper (202). A pump (207) is fixedly installed on the front of the support frame (201). The drive end of the pump (207) is connected to the bottom end inside the paint box (206). The output end of the pump (207) is connected to the inside of the paint hopper (202) through a delivery pipe (208).

4. The polyester webbing high efficiency drying wear enhancing treatment device of claim 3, wherein: The drive mechanism (204) includes a first motor (209) fixedly installed on the left side of the support frame (201), a mixing rod (210) rotatably connected inside the paint tank (206), the left end of the mixing rod (210) being fixedly connected to the drive end of the first motor (209), a first gear (211) being fixedly installed on the left end of the paint roller (203), a second gear (212) being rotatably connected on the left side of the frame (1) and below the first gear (211), and the second gear (212) meshing with the first gear (211), and the left end of the mixing rod (210) being drivenly connected to the second gear (212) through a pulley set (213).

5. The polyester webbing high efficiency drying wear enhancing treatment device of claim 3, wherein: Positioning plates (214) are movably installed on both the left and right ends of the front of the support frame (201). The top of the positioning plate (214) is fixedly connected to the frame (1) by fixing screws (215). A positioning seat (216) is movably installed between the positioning plate (214) and the paint roller (203).

6. The polyester webbing high efficiency drying wear enhancing treatment device of claim 3, wherein: Cylinders (217) are fixedly installed at both ends of the top of the support frame (201). Lifting plates (218) are fixedly installed on the driving ends of the two sets of cylinders (217). Positioning shafts (219) are rotatably connected to both ends of the extrusion roller (205). The two sets of positioning shafts (219) pass through the inner side of the lifting plate (218). A positioning knob (220) is threadedly connected to the bottom end of the lifting plate (218) and located on the outer side of the positioning shaft (219).

7. The polyester webbing high efficiency drying abrasion enhancement treatment apparatus of claim 1, wherein: The drying box (3) has material inlets (301) on both the front and rear sides. The upper and lower ends of the drying box (3) are rotatably connected to the rollers (302). A second motor (303) is fixedly installed on the left side of the drying box (3), and the driving end of the second motor (303) is fixedly connected to the left end of one of the rollers (302).

Images