Plastic floor capable of being spliced modularly
By designing a multi-layer coating structure, the problem of poor wear resistance of PVC flooring is solved, improving the floor's wear resistance and service life, and reducing maintenance frequency and costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI FORD FLOORING MATERIAL TECH CO LTD
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-17
AI Technical Summary
Existing PVC flooring has poor wear resistance, causing the surface layer to wear out easily and the underlying material to deteriorate quickly, increasing maintenance and upkeep costs.
The flooring employs a multi-layer coating structure, including a polyurethane coating layer, an epoxy furan coating layer, and a water-based inorganic zinc-rich coating layer. The combination of different coatings enhances the floor's wear resistance and durability.
It improves the wear resistance of PVC flooring, reduces maintenance frequency, and lowers usage costs.
Smart Images

Figure CN224134141U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic flooring technology, specifically to a modular plastic flooring. Background Technology
[0002] Plastic flooring, also known as PVC flooring, is made primarily from polyvinyl chloride and its copolymer resins, with the addition of fillers, plasticizers, stabilizers, colorants, and other auxiliary materials. It is produced on a continuous sheet substrate through coating, calendering, extrusion, or compression processes. In the building decoration field, with the improvement of people's living standards and the continuous enhancement of requirements for living and working environments, the demand for floor decoration materials is becoming increasingly diversified. Traditional floor decoration materials, such as wood flooring and ceramic tiles, have certain limitations. While wood flooring has good texture and aesthetics, it is easily deformed by moisture, scratched, and has poor fire resistance. Ceramic tiles, on the other hand, are hard, lack elasticity, have a poor feel underfoot, are easily broken upon impact, and their installation process is relatively complex, requiring a high level of technical skill and a long construction time. However, existing plastic flooring has poor wear resistance, meaning the surface layer is more easily worn down. When the wear-resistant surface layer is worn through, the underlying material will be damaged more quickly, potentially leading to problems such as bulging and delamination. Due to its poor wear resistance, plastic flooring requires more frequent maintenance and upkeep, increasing the cost for users. Utility Model Content
[0003] The purpose of this invention is to provide a modularly splicable plastic flooring with the advantage of wear resistance.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a modularly splicable plastic flooring, comprising a plastic flooring body, the plastic flooring body including a polyurethane coating layer, the top of the polyurethane coating layer being coated with an epoxy furan coating layer, and the top of the epoxy furan coating layer being coated with a water-based inorganic zinc-rich coating layer.
[0005] As a preferred embodiment, the plastic flooring body is fixedly installed around its outer surface, and a protrusion is provided on the top of the plastic flooring body.
[0006] As a preferred embodiment, the polyurethane coating layer includes a polypropylene coating layer, and the top of the polypropylene coating layer is coated with a graphene coating layer.
[0007] As a preferred embodiment, the top of the graphene coating layer is coated with an alkyd coating layer, the thickness of which is 0.01 mm.
[0008] As a preferred embodiment, the epoxy furan coating layer includes a boron nitride coating layer, and the top of the boron nitride coating layer is coated with an epoxy coal tar coating layer.
[0009] As a preferred embodiment, the top of the epoxy coal tar coating layer is coated with a melamine coating layer, the thickness of which is 0.02 mm.
[0010] As a preferred embodiment, the water-based inorganic zinc-rich coating layer includes a polyvinyl fluoride coating layer, and the top of the polyvinyl fluoride coating layer is coated with a polytetrafluoroethylene coating layer.
[0011] As a preferred embodiment, the top of the polytetrafluoroethylene coating layer is coated with an acrylic coating layer, and the polytetrafluoroethylene coating layer and the acrylic coating layer are connected by an epoxy antistatic coating layer.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This utility model solves the problem of poor wear resistance of existing plastic flooring through the above-mentioned technical solution. Poor wear resistance means that the surface of plastic flooring is more easily worn and consumed. When the surface wear layer is worn through, the underlying material will be damaged more quickly, which may lead to problems such as blistering and delamination. Due to poor wear resistance, plastic flooring requires more frequent maintenance and upkeep, which increases the cost for users. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a cross-sectional view of the main structure of the plastic flooring of this utility model;
[0016] Figure 3 This is a cross-sectional view of the polyurethane coating layer structure of this utility model;
[0017] Figure 4 This is a cross-sectional view of the epoxy furan coating layer structure of this utility model;
[0018] Figure 5 This is a cross-sectional view of the structure of the water-based inorganic zinc-rich coating layer of this utility model.
[0019] In the diagram: 1. Plastic flooring body; 101. Polyurethane coating layer; 102. Epoxy furan coating layer; 103. Water-based inorganic zinc-rich coating layer; 1011. Polypropylene coating layer; 1012. Graphene coating layer; 1013. Alkyd coating layer; 1021. Boron nitride coating layer; 1022. Epoxy coal tar coating layer; 1023. Melamine coating layer; 1031. Polyvinyl fluoride coating layer; 1032. Polytetrafluoroethylene coating layer; 1033. Acrylic coating layer. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0022] Example 1:
[0023] Please see Figure 1 and Figure 2 As shown, this utility model provides a modularly splicable plastic floor, including a plastic floor body 1, the plastic floor body 1 including a polyurethane coating layer 101, an epoxy furan coating layer 102 coated on the top of the polyurethane coating layer 101, and a water-based inorganic zinc-rich coating layer 103 coated on the top of the epoxy furan coating layer 102.
[0024] This technical solution addresses the problem of poor wear resistance in existing PVC flooring. Poor wear resistance means that the surface layer of PVC flooring is more easily worn away. When the wear-resistant surface layer is worn through, the underlying material will be damaged more quickly, potentially leading to problems such as blistering and delamination. Due to its poor wear resistance, PVC flooring requires more frequent maintenance and upkeep, increasing user costs.
[0025] Example 2:
[0026] Based on Embodiment 1, this utility model is as follows: Figures 1-4 As shown, 2 are fixedly installed on all four sides of the outer surface of the plastic floor body 1. The top of the plastic floor body 1 is provided with a protrusion. The polyurethane coating layer 101 includes a polypropylene coating layer 1011. The top of the polypropylene coating layer 1011 is coated with a graphene coating layer 1012. The top of the graphene coating layer 1012 is coated with an alkyd coating layer 1013. The thickness of the alkyd coating layer 1013 is 0.01 mm. The epoxy furan coating layer 102 includes a boron nitride coating layer 1021. The top of the boron nitride coating layer 1021 is coated with an epoxy coal tar coating layer 1022. The top of the epoxy coal tar coating layer 1022 is coated with a melamine coating layer 1023. The thickness of the melamine coating layer 1023 is 0.02 mm.
[0027] The above technical solution, through the setting of polypropylene coating layer 1011, has the advantages of high strength, good elasticity, wear resistance, corrosion resistance, electrical insulation, heat insulation and antistatic properties. Through the setting of graphene coating layer 1012, it has the advantages of wide applicability, water insolubility, non-toxicity and good thermal stability, and also has the effects of rust prevention, corrosion prevention and flame retardancy. Through the setting of alkyd coating layer 1013, it has the advantages of strong adhesion, friction resistance, high hardness, good thermal stability, aging resistance and corrosion resistance. Through the setting of boron nitride coating layer 1021, it has the advantages of weather resistance, heat resistance, low temperature resistance, chemical resistance, and also has the unique advantages of non-stick and low friction.
[0028] Example 3:
[0029] This utility model is as follows Figure 5 As shown, the water-based inorganic zinc-rich coating layer 103 includes a polyvinyl fluoride coating layer 1031, a polytetrafluoroethylene coating layer 1032 coated on top of the polyvinyl fluoride coating layer 1031, an acrylic coating layer 1033 coated on top of the polytetrafluoroethylene coating layer 1032, and the polytetrafluoroethylene coating layer 1032 and the acrylic coating layer 1033 are connected by an epoxy antistatic coating layer.
[0030] The above technical solution, through the setting of polyvinyl fluoride coating layer 1031, has the advantages of strong plasticity, heat insulation, cold preservation and waterproof properties; through the setting of polytetrafluoroethylene coating layer 1032, it has the advantages of high temperature resistance, low temperature resistance, corrosion resistance and waterproof, as well as strong adhesion, friction resistance and high hardness; through the setting of acrylic coating layer 1033, it has the advantages of low temperature resistance, environmental protection and no pollution, simple construction, large elongation, good crack resistance, good weather resistance and good waterproof properties.
[0031] The working principle of this utility model is as follows: The polyurethane coating layer 101 provides superior properties such as strong adhesion, good wear resistance, high hardness, and excellent chemical and weather resistance. The epoxy furan coating layer 102 provides outstanding corrosion resistance, heat resistance, and wear resistance, and also improves gloss. The water-based inorganic zinc-rich coating layer 103 provides excellent adhesion, wear resistance, heat resistance, radiation resistance, and solvent resistance. The polypropylene coating layer 1011 provides high strength, good elasticity, and... With the advantages of wear resistance, corrosion resistance, electrical insulation, heat insulation and antistatic properties, the graphene coating layer 1012 has wide applicability, is difficult to dissolve in water, is non-toxic and has good thermal stability, and also has the effects of rust prevention, corrosion prevention and flame retardancy. With the alkyd coating layer 1013, it has the advantages of strong adhesion, friction resistance, high hardness, good thermal stability, aging resistance and corrosion resistance. With the boron nitride coating layer 1021, it has weather resistance, heat resistance, low temperature resistance, chemical resistance, and also has the unique advantages of non-stick and low friction.
[0032] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0033] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. A plastic floor which can be modularly spliced, comprising a plastic floor body (1), characterized in that: The plastic floor body (1) includes a polyurethane coating layer (101), the top of the polyurethane coating layer (101) is coated with an epoxy furan coating layer (102), and the top of the epoxy furan coating layer (102) is coated with a water-based inorganic zinc-rich coating layer (103).
2. The modular splicing plastic floor as claimed in claim 1, wherein: The plastic floor body (1) has (2) fixedly installed around its outer surface, and the top of the plastic floor body (1) has a protrusion.
3. The modular splicing plastic floor as claimed in claim 1, wherein: The polyurethane coating layer (101) includes a polypropylene coating layer (1011), and a graphene coating layer (1012) is coated on top of the polypropylene coating layer (1011).
4. The modular splicing plastic floor as claimed in claim 3, wherein: The graphene coating layer (1012) is topped with an alkyd coating layer (1013), the thickness of which is 0.01 mm.
5. The modular splicing plastic floor as claimed in claim 1, wherein: The epoxy furan coating layer (102) includes a boron nitride coating layer (1021), and the top of the boron nitride coating layer (1021) is coated with an epoxy coal tar coating layer (1022).
6. The modular splicing plastic floor as claimed in claim 5, wherein: The epoxy coal tar coating layer (1022) is topped with a melamine coating layer (1023), the thickness of which is 0.02 mm.
7. The modular splicing plastic floor as claimed in claim 1, wherein: The water-based inorganic zinc-rich coating layer (103) includes a polyvinyl fluoride coating layer (1031), and the top of the polyvinyl fluoride coating layer (1031) is coated with a polytetrafluoroethylene coating layer (1032).
8. The modular splicing plastic floor as claimed in claim 7, wherein: The top of the polytetrafluoroethylene coating layer (1032) is coated with an acrylic coating layer (1033), and the polytetrafluoroethylene coating layer (1032) and the acrylic coating layer (1033) are connected by an epoxy antistatic coating layer.