Seasoning production material-oil separation device

Abstract

The utility model belongs to the technical field of condiment production, and particularly relates to a condiment production material-oil separation device which comprises a grease separator and a cover plate connected to the top end of the grease separator, a feeding opening is formed in the surface of the cover plate, a filtering box hopper is installed in the grease separator, and a discharging opening is formed in the filtering box hopper. According to the utility model, the liquid level monitor is arranged in the settling tank in the grease separator, then the filter disc is arranged at the opening at the bottom end of the oil pumping disc, the filtered seasoning sauce is transferred into the settling tank to be settled, and as the draw-off pump box is started afterwards, grease on the upper layer in the settling tank is extracted through the oil pumping pipe, and in the process, the grease on the lower layer is extracted through the oil pumping pipe. The liquid level monitor monitors the liquid level of grease at any time and synchronously controls the length of the oil pumping pipe made of the corrugated material, and when solids appear in the oil outlet pipe made of the transparent glass material, grease pumping is stopped, so that the integrity of grease pumping in the settling box is guaranteed, the seasoning sauce and oil separation efficiency is improved, and the seasoning production efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of condiment production technology, specifically relating to a condiment production oil separation device. Background Technology

[0002] Seasonings are auxiliary food products that enhance the color, aroma, and flavor of dishes, stimulate appetite, and benefit human health. Their main function is to improve the quality of dishes, satisfy consumers' sensory needs, thereby stimulating appetite and promoting health. An oil-water separator, also known as a grease separator or oil-water separator (in seasoning production, seasonings often contain oil components, so this can also be considered a special type of oil-water separation), is a device used to effectively separate oil from other components (such as seasoning particles, water, etc.). In seasoning production, this device is widely used in the processing of oil-containing seasonings such as hot pot base, spicy sauce, hot sauce, beef sauce, and broad bean paste.

[0003] Raw materials enter the device through the inlet and first pass through a filter screen or filtration device to remove larger impurities and particles, preventing them from entering subsequent separation stages. The filtered raw materials then enter the separation chamber. Inside the separation chamber, due to the differences in density and specific gravity between oils and other components (such as water and seasoning particles), they naturally separate into layers under the influence of gravity and other physical forces. Oils, due to their lower density, typically float on top; while other components, such as water and heavier seasoning particles, settle at the bottom.

[0004] Specifically, after the sauce completes the oil-material separation process, the oil flows smoothly out through the oil outlet; simultaneously, the other components deposited below are discharged in an orderly manner through the discharge outlet or sent to further processing stages. However, this traditional oil-material separation process has a significant drawback: it cannot monitor and obtain the specific state of oil-material separation in real time and accurately. Therefore, incomplete separation often occurs unavoidably in actual separation processes, directly leading to repeated separation work, wasting valuable time and resources, and significantly reducing the overall efficiency of oil-material separation. Utility Model Content

[0005] The purpose of this invention is to provide a material-oil separation device for condiment production, aiming to solve the problem that after the oil-oil separation process of sauces is completed, the oil will be smoothly discharged through the oil outlet; at the same time, other components deposited below will be orderly discharged through the discharge outlet or sent to further processing stages. However, this traditional material-oil separation process has a significant drawback during operation: it cannot monitor and obtain the specific state of material-oil separation in real time and accurately. Therefore, in the actual separation process, incomplete separation is often unavoidable, which directly leads to the repetition of separation work, wasting valuable time and resources, and significantly reducing the overall efficiency of material-oil separation.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a condiment production material-oil separation device, comprising an oil separator and a cover plate connected to the top of the oil separator, wherein a feeding port is installed on the surface of the cover plate, a filter box is installed inside the oil separator, and a filter plate is connected to the inner side of the oil separator;

[0007] A transfer pump box is installed on the surface of the cover plate. A suction pipe is connected to one side of the transfer pump box, and a discharge pipe is connected to the other side of the transfer pump box. An extraction pump box is connected to the surface of the cover plate. An oil extraction pipe is connected to one side of the extraction pump box. An oil outlet pipe is installed on the surface of the extraction pump box. A liquid level monitor is installed on the surface of the cover plate. An oil extraction plate is connected to the bottom end of the oil extraction pipe. A filter plate is connected to the bottom opening of the oil extraction plate. A screw is connected to the outer wall of the filter plate. A nut is connected to the surface of the screw.

[0008] As a condiment production oil separation device according to the present invention, preferably, the inner wall of the oil separator is equipped with a partition, the interior of the oil separator is provided with a sedimentation tank, and one end of the oil separator is connected to a discharge valve.

[0009] As a preferred embodiment of the present invention, a handle is installed on the surface of the filter box, and an installation hole is provided on the side of the oil extraction plate. The screw on the side of the filter plate passes through the installation hole and is threadedly connected to the nut.

[0010] As a preferred embodiment of the present invention, an oil-fuel separation device for condiment production, a primary buffer filter plate is provided on one side of the filter plate, and a secondary buffer filter plate is provided on one side of the primary buffer filter plate. Both the primary and secondary buffer filter plates are installed at an incline on the inner wall of the oil separator.

[0011] As a seasoning production material oil separation device according to the present invention, preferably, the discharge pipe is located inside the sedimentation tank, the oil extraction pipe is made of corrugated telescopic stainless steel pipe, and the oil outlet pipe is made of transparent glass pipe.

[0012] As a condiment production oil separation device according to the present invention, preferably, the transfer pump box and the extraction pump box are electrically connected through a controller on the surface of the oil separator.

[0013] As a preferred embodiment of the present invention, an oil-separation device for condiment production, wherein a sliding block is connected to the outer wall of the filter box, a sliding seat is connected to the surface of the sliding block, and the inner side of the sliding seat is connected to the inner wall of the oil separator.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention involves installing a level monitor inside the sedimentation tank of an oil separator, followed by installing a filter disc at the bottom opening of the oil extraction plate. Seasoning sauce enters the oil separator through the feed inlet and is then filtered through a filter hopper to remove larger particles. A transfer pump is then activated to transfer the filtered seasoning sauce to the sedimentation tank for settling. Subsequently, an extraction pump is activated to extract the upper layer of oil from the sedimentation tank via an extraction pipe. Throughout this process, the level monitor continuously monitors the oil level and simultaneously controls the length of the corrugated extraction pipe. When solids appear in the transparent glass oil outlet pipe, oil extraction is stopped, ensuring the integrity of oil extraction within the sedimentation tank and improving the efficiency of seasoning sauce oil separation, thus enhancing the efficiency of seasoning production. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall assembly structure of the grease separator provided in the embodiment of this application.

[0018] Figure 2 This is a schematic diagram of the filter box installation structure provided in an embodiment of this application.

[0019] Figure 3 This is a schematic diagram of the oil extraction pipe connection structure provided in an embodiment of this application.

[0020] Figure 4 This is a schematic diagram of the exploded structure of the filter disc provided in an embodiment of this application.

[0021] Figure 5 This is a schematic diagram of the filter box connection structure provided in an embodiment of this application.

[0022] In the diagram: 1. Grease separator; 2. Cover plate; 3. Feed port; 4. Filter box hopper; 41. Handle; 5. Filter plate; 51. Primary buffer filter plate; 52. Secondary buffer filter plate; 6. Partition plate; 7. Sedimentation tank; 8. Discharge valve; 9. Transfer pump box; 10. Extraction pipe; 11. Discharge pipe; 12. Extraction pump box; 13. Oil extraction pipe; 14. Oil outlet pipe; 15. Liquid level monitor; 16. Oil extraction pan; 161. Mounting hole; 17. Filter plate; 18. Screw; 19. Nut; 20. Sliding block; 21. Sliding seat. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 The present invention provides the following technical solution: a seasoning production oil separation device, including an oil separator 1 and a cover plate 2 connected to the top of the oil separator 1. The surface of the cover plate 2 is equipped with a feeding port 3. The inside of the oil separator 1 is equipped with a filter box 4. The inner side of the oil separator 1 is connected with a filter plate 5.

[0025] A transfer pump box 9 is installed on the surface of the cover plate 2. A suction pipe 10 is connected to one side of the transfer pump box 9, and a discharge pipe 11 is connected to the other side of the transfer pump box 9. A suction pump box 12 is connected to the surface of the cover plate 2. An oil suction pipe 13 is connected to one side of the suction pump box 12. An oil outlet pipe 14 is installed on the surface of the suction pump box 12. A liquid level monitor 15 is installed on the surface of the cover plate 2. An oil suction plate 16 is connected to the bottom end of the oil suction pipe 13. A filter plate 17 is connected to the bottom opening of the oil suction plate 16. A screw 18 is connected to the outer wall of the filter plate 17. A nut 19 is connected to the surface of the screw 18.

[0026] Preferably, the inner wall of the grease separator 1 is equipped with a baffle 6, the interior of the grease separator 1 is provided with a sedimentation tank 7, and one end of the grease separator 1 is connected to a discharge valve 8.

[0027] Preferably, a handle 41 is installed on the surface of the filter box hopper 4, and a mounting hole 161 is opened on the side of the oil extraction plate 16. The screw 18 on the side of the filter plate 17 passes through the mounting hole 161 and is threadedly connected to the nut 19. By placing the screw 18 in the mounting hole 161 for locking and fixing, the filter plate 17 is easily and stably installed, thereby avoiding excessive extraction of seasoning sauce during the oil extraction process and improving the oil-material separation effect.

[0028] Preferably, a primary buffer filter plate 51 is provided on one side of the filter plate 5, and a secondary buffer filter plate 52 is provided on one side of the primary buffer filter plate 51. Both the primary buffer filter plate 51 and the secondary buffer filter plate 52 are installed at an angle on the inner wall of the oil separator 1. By using the inclined primary buffer filter plate 51 and the secondary buffer filter plate 52, it is convenient to filter the filtered seasoning sauce again. In addition, it avoids the phenomenon that direct impact will shorten the service life of the primary buffer filter plate 51 and the secondary buffer filter plate 52.

[0029] Preferably, the discharge pipe 11 is located inside the settling tank 7, the oil extraction pipe 13 is made of corrugated, extendable stainless steel, and the oil outlet pipe 14 is made of transparent glass. In actual use, the corrugated stainless steel oil extraction pipe 13 is used to facilitate complete extraction of grease.

[0030] Preferably, both the transfer pump box 9 and the extraction pump box 12 are electrically connected via a controller on the surface of the grease separator 1. This electrical connection between the transfer pump box 9 and the extraction pump box 12 facilitates the transfer and separation of the filtered seasoning sauce.

[0031] Preferably, a sliding block 20 is connected to the outer wall of the filter box 4, and a sliding seat 21 is connected to the surface of the sliding block 20. The inner side of the sliding seat 21 is connected to the inner wall of the grease separator 1. By sliding the sliding block 20 along the sliding seat 21, the filter box 4 can be easily removed from the inside of the grease separator 1, making it easy to clean the removed filter box 4 and improving the filtration efficiency of the seasoning sauce.

[0032] The working principle of this utility model is as follows: The liquid level monitor 15 is installed inside the sedimentation tank 7 inside the oil separator 1. Then, the filter plate 17 is installed at the bottom opening of the oil extraction plate 16. Specifically, the screw 18 on the side of the filter plate 17 is passed through the mounting hole 161, and then the nut 19 is tightened with the screw 18. Then, the seasoning sauce enters the oil separator 1 through the feed port 3. Then, the seasoning sauce is filtered through the filter box 4 to remove larger particles. Then, the transfer pump box 9 is started to transfer the filtered seasoning sauce into the sedimentation tank 7 for sedimentation. Then, the extraction pump box 12 is started to extract the oil in the upper layer of the sedimentation tank 7 through the oil extraction pipe 13. During this process, the liquid level monitor 15 monitors the liquid level of the oil at any time and controls the length of the corrugated oil extraction pipe 13 synchronously. When solids appear in the transparent glass oil outlet pipe 14, the oil extraction is stopped, thus ensuring the integrity of the oil extraction inside the sedimentation tank 7, improving the efficiency of the seasoning sauce oil separation, and improving the efficiency of seasoning production. In addition, by sliding the sliding block 20 on the side of the filter box 4 along the sliding seat 21, it is convenient to remove the filter box 4 inside the grease separator 1, so as to facilitate the quick removal and cleaning of the filter box 4 and improve the efficiency of oil-material separation.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A seasoning production oil separation device comprising a fat separator (1) and a cover plate (2) connected to the top end of the fat separator (1), characterized in that: The surface of the cover plate (2) is equipped with a feeding port (3), the inside of the grease separator (1) is equipped with a filter box hopper (4), and the inner side of the grease separator (1) is connected with a filter plate (5). A transfer pump box (9) is installed on the surface of the cover plate (2). A extraction pipe (10) is connected to one side of the transfer pump box (9), and a discharge pipe (11) is connected to the other side of the transfer pump box (9). A extraction pump box (12) is connected to the surface of the cover plate (2). An oil extraction pipe (13) is connected to one side of the extraction pump box (12). An oil outlet pipe (14) is installed on the surface of the extraction pump box (12). A liquid level monitor (15) is installed on the surface of the cover plate (2). An oil extraction plate (16) is connected to the bottom end of the oil extraction pipe (13). A filter plate (17) is connected to the bottom opening of the oil extraction plate (16). A screw (18) is connected to the outer wall of the filter plate (17). A nut (19) is connected to the surface of the screw (18).

2. A seasoning production oil separation device according to claim 1, characterized by: The inner wall of the oil separator (1) is equipped with a partition (6), the interior of the oil separator (1) is provided with a sedimentation tank (7), and one end of the oil separator (1) is connected to a discharge valve (8).

3. The seasoning production oil separation device according to claim 1, characterized in that: The filter box (4) is equipped with a handle (41), and the oil extraction plate (16) has an installation hole (161) on its side. The screw (18) on the side of the filter plate (17) passes through the installation hole (161) and is threaded to the nut (19).

4. The seasoning production oil separation device according to claim 1, characterized by: A primary buffer filter plate (51) is provided on one side of the filter plate (5), and a secondary buffer filter plate (52) is provided on one side of the primary buffer filter plate (51). Both the primary buffer filter plate (51) and the secondary buffer filter plate (52) are installed on the inner wall of the grease separator (1) in an inclined manner.

5. The seasoning production oil separation device according to claim 1, characterized by: The discharge pipe (11) is located inside the sedimentation tank (7), the oil extraction pipe (13) is made of corrugated retractable stainless steel rod, and the oil outlet pipe (14) is made of transparent glass tube.

6. The seasoning production oil separation device according to claim 1, characterized by: The transfer pump box (9) and the extraction pump box (12) are electrically connected through a controller on the surface of the grease separator (1).

7. The seasoning production oil separation device according to claim 1, characterized by: The outer wall of the filter box (4) is connected to a sliding block (20), the surface of the sliding block (20) is connected to a sliding seat (21), and the inner side of the sliding seat (21) is connected to the inner wall of the grease separator (1).

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