Impurity removing device used after Liupu tea blending
By designing a sieve plate and a tapping component for the impurity removal device after blending Liubao tea, the problem of debris affecting production efficiency during tea blending was solved, achieving efficient and automatic impurity removal, simplifying the process and extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGXI HEZHOU QINGLEI TEA IND CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-04-21
AI Technical Summary
Existing tea blending equipment affects production efficiency when removing debris, requiring additional transfer and cleaning processes.
A device for removing impurities after blending Liubao tea was designed, comprising a sieve, a mounting frame, a striking component, and a resetting component. The sieve removes tea debris, and the striking component intermittently strikes the sieve to automatically remove impurities. The resetting component ensures the stability and efficiency of the sieve.
It simplifies the tea production process, reduces transportation and reprocessing steps, improves production efficiency, and enhances screening efficiency and extends the service life of the sieve by staggering the timing of multiple striking components.
Smart Images

Figure CN224142803U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of tea processing technology, specifically to a device for removing impurities after blending Liubao tea. Background Technology
[0002] Tea blending refers to mixing teas from different origins, years, varieties, grades, or fermentation levels in a certain proportion. Through the sensory experience and craftsmanship of tea masters, the aroma, flavor, and taste of the tea are optimized. This blending technique is widely used in Liubao tea, and it occupies an important position, especially in modern processing.
[0003] The current tea blending process usually requires the participation of a blending device. One such device includes a mixing tank with a stirring rod inside. After the operator loads the tea to be blended into the tank through the feed inlet at the top, the stirring rod stirs the tea inside the tank. However, tea fragments inevitably occur during the stirring process. These fragments can easily affect the quality of the final tea product. Cleaning up the tea fragments requires opening the discharge port at the bottom of the mixing tank and transporting the tea to other workstations for impurity removal, which affects production efficiency. Utility Model Content
[0004] The purpose of this utility model is to address the technical problems existing in the prior art by providing a device for removing impurities after blending Liubao tea, thereby solving the problem of production efficiency being affected by the removal of additional impurities.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a device for removing impurities after blending Liubao tea, comprising: a sieve disc, the sieve disc including a sieve frame and a sieve mesh, the sieve mesh being disposed within the sieve frame; a mounting frame, the sieve disc being detachably mounted on the mounting frame; a striking component, disposed on the mounting frame, the striking component intermittently striking the sieve disc; and a reset component, disposed on the mounting frame, the reset component buffering and resetting the sieve disc when it is struck.
[0006] Preferably, the mounting frame includes a mounting frame and several brackets, each bracket being located at the bottom of the mounting frame. A mounting groove is provided on one side of the mounting frame, and the screen frame slides into the mounting groove. A reset component is located on the inner wall away from the opening of the mounting groove. A stop block for blocking the screen plate is detachably provided on one side of the mounting frame.
[0007] Preferably, the reset assembly includes several springs, and the inner wall of the mounting groove away from its own opening is provided with several limiting grooves, and one end of each spring is fixedly installed on the inner wall of each limiting groove.
[0008] Preferably, the screen frame is provided with grip rings on both sides for people to hold, and the mounting frame is provided with relief grooves on both sides that are connected to the mounting groove, and the relief grooves extend to one end of the mounting groove opening.
[0009] Preferably, each bracket is equipped with casters at the bottom.
[0010] Preferably, a collection box for collecting impurities is provided below the mounting frame.
[0011] Preferably, the striking assembly includes two clamping plates, a clamping bolt, a cam, and a motor. The clamping bolt passes through one clamping plate and is threaded onto the other clamping plate to clamp and install the mounting frame. The motor is located on one of the clamping plates, and its own drive shaft passes through the clamping plate. The cam is fixedly located on the drive shaft of the motor and faces one side of the screen frame.
[0012] Preferably, the number of striking components is set to multiple, and each group of striking components is distributed sequentially along one side of the mounting frame.
[0013] Preferably, a buffer pad is provided on one side of the screen frame, and the striking component acts on the buffer pad when striking the screen plate.
[0014] In summary, this utility model has the following advantages:
[0015] 1. After the tea blending is completed, the tea leaves are fed from the mixing tank to the top of the sieve plate. At the same time, the tapping component taps the sieve plate intermittently, and the reset component resets the sieve plate to prepare for the next tap. During this process, the tea debris is screened out through the screen. The process of removing impurities only requires moving this application to the bottom of the mixing tank to receive and collect the tea leaves, reducing the transfer and reprocessing process, simplifying the process, and reducing the impact on tea production efficiency.
[0016] 2. The bracket and casters make it easy for staff to move this application to different positions to adapt to different working environments, thereby improving the adaptability of this application.
[0017] 3. The grip ring is designed to facilitate the handling of the screen plate by the staff, while the clearance groove is designed to allow the grip ring to move freely, thus ensuring the screen plate can be easily installed on the mounting frame.
[0018] 4. The striking components are set in multiple and distributed in sequence so that the striking timing of each striking component on the screen plate can be staggered, which helps to improve the efficiency of striking the screen plate. The buffer pad is set to protect the screen plate, which helps to ensure the service life of the screen plate. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0020] Figure 1 This is a schematic diagram of the overall structure of the impurity removal device after blending Liubao tea in the embodiment.
[0021] Figure 2 This is a schematic diagram of the overall structure of the impurity removal device after blending Liubao tea in the embodiment.
[0022] Figure 3 This is a schematic diagram of the overall structure of the impurity removal device after blending Liubao tea in the embodiment.
[0023] Explanation of reference numerals in the attached drawings: 1. Screen plate; 11. Screen frame; 12. Screen mesh; 13. Stop block; 14. Grip ring; 2. Mounting bracket; 21. Mounting frame; 22. Support; 23. Caster wheel; 24. Mounting groove; 25. Clearance groove; 26. Limiting groove; 3. Striking assembly; 31. Clamping plate; 32. Clamping bolt; 33. Cam; 34. Motor; 35. Barb; 4. Spring; 5. Buffer pad; 6. Collection box. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In the description of this utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If the terms "first," "second," and "third" are used in the description, they are for descriptive purposes and to distinguish technical features, and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the sequential relationship of the indicated technical features.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will now be described based on its overall structure.
[0028] like Figure 1-3 As shown, this embodiment provides a Liubao tea blending and impurity removal device, including: a sieve plate 1, a mounting frame 2, a tapping component 3 and a reset component. The sieve plate includes a sieve frame 11 and a sieve mesh 12. The sieve frame 11 is set in a rectangular frame, and the sieve mesh 12 is set in the inner area of the sieve frame 11. In actual use, the sieve mesh 12 is selected with a smaller mesh size, so that tea debris can be removed and tea leaves are left.
[0029] The mounting frame 2 includes a mounting frame 21 and several brackets 22. Each bracket 22 is located at the bottom of the mounting frame 21, and each bracket 22 is equipped with casters 23 at its bottom to move the mounting frame 2 to a suitable position to adapt to different unloading positions. This helps to ensure the adaptability of this application to different working positions. In actual operation, the casters 23 can be selected as models with locking buckles to ensure the stability of the position of this application during operation.
[0030] The mounting frame 21 is rectangular. A mounting groove 24 is provided on one side of the mounting frame 21 in the width direction. The mounting groove 24 is connected to the internal space of the mounting frame 21. The screen frame 11 slides and fits into the mounting groove 24 so that the internal areas of the mounting frame 21 and the screen frame 11 are directly opposite each other. A stop block 13 is detachably provided on one side of the mounting frame 21 to block the screen plate 1, so that the screen frame 11 is difficult to fall out of the mounting frame 21. The screen frame 11 is provided with grip rings 14 on both sides for people to hold. Both sides of the mounting frame 21 in the length direction are provided with relief grooves 25 connected to the mounting groove 24. The relief grooves 25 extend to one end of the groove opening of the mounting groove 24. When two or more workers disassemble and install the screen plate 1 on the mounting frame 2, the grip rings 14 enter the relief grooves 25 during the installation of the screen frame 11 in the mounting groove 24.
[0031] The striking assembly 3 includes two clamping plates 31, a clamping bolt 32, a cam 33, and a motor 34. The clamping bolt 32 passes through one clamping plate 31 and is threaded onto the other clamping plate 31. Under the clamping action of the bolt head pressing against one clamping plate 31 and the thread tightening the other clamping plate 31, the two clamping plates 31 are installed on one side of the mounting frame 21. In this embodiment, a barb 35 is fixedly provided at one end of the two clamping plates 31. One side of the barb 35 abuts against the inner side wall of the mounting frame 21, which helps to improve the stability of the installation. The motor 34 is set in one of the clamping plates 31, and its own drive shaft passes through the clamping plate 31. The cam 33 is fixedly set on the drive shaft of the motor 34 and faces one side of the screen frame 11. When the motor 34 rotates, the cam 33 can intermittently strike one side of the screen frame 11.
[0032] The reset assembly is located on the inner wall away from the opening of the mounting groove 24. The reset assembly includes several springs 4. Several limiting grooves 26 are opened on the inner wall of the mounting groove 24 away from its own opening. One end of each spring 4 is fixedly installed on the inner wall of each limiting groove 26. When the cam 33 strikes the screen frame 11, the spring 4 dampens and resets the screen frame 11 in order to cope with the next strike.
[0033] In this embodiment, the number of striking components 3 is set to multiple, and each group of striking components 3 is distributed sequentially along one side of the mounting frame 2, which helps to improve the frequency and efficiency of striking. A buffer pad is provided on one side of the sieve frame 11. The buffer pad can be selected as an elastic material such as silicone. The number of buffer pads corresponds to the number of striking components 3. When the striking components 3 strike the sieve plate 1, they act on the buffer pad, thereby protecting the sieve frame 11. A collection box for collecting impurities is provided below the mounting frame 21 to collect tea leaves for subsequent centralized processing.
[0034] The implementation principle of the impurity removal device for blended Liubao tea in this application embodiment is as follows: During installation, the staff lifts the grip ring 14 and inserts the sieve frame 11 into the mounting groove 24, and pushes it inward to abut against each spring 4. Then, the stop block 13 is installed on the edge of the mounting frame 21 to prevent the sieve frame 11 from falling out.
[0035] After the sieve plate 1 is installed, each striking component 3 is installed on one side of the mounting frame 21, with the cam 33 facing the buffer block. The device is moved to the bottom of the mixing tank and the collection box is placed. During operation, the motor 34 drives the cam 33 to intermittently strike the buffer block and vibrate the sieve frame 11. At the same time, the mixing tank starts to discharge material. Tea fragments fall into the collection box through the screen 12 under the action of vibration. During this process, the staff can push the mounting frame 2 to prevent too much tea from accumulating in the same place. After the sieving is completed, the staff pushes the mounting frame 2 to a suitable position, removes the baffle 13, and pulls out the sieve plate 1 to collect the blended and impurity-removed tea.
[0036] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. The purpose of selecting and describing exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art, after reading this specification, can make modifications, substitutions, variations, and various choices and changes to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, variations, and choices and changes are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A device for removing impurities after blending Liupu tea, characterized in that, include: A sieve tray, which includes a sieve frame and a sieve screen, with the sieve screen set inside the sieve frame; Mounting frame, the screen plate can be detachably mounted on the mounting frame; The striking component, mounted on the mounting frame, intermittently strikes the sieve plate. The reset component, located on the mounting bracket, buffers and resets the screen plate when it is struck.
2. The device for removing impurities after blending of Liupu tea according to claim 1, characterized in that: The mounting frame includes a mounting frame and several brackets. Each bracket is located at the bottom of the mounting frame. A mounting groove is provided on one side of the mounting frame. The screen frame slides into the mounting groove. A reset component is located on the inner wall away from the opening of the mounting groove. A stop block is detachably provided on one side of the mounting frame to block the screen plate.
3. The device for removing impurities after blending of Liupu tea according to claim 2, characterized in that: The reset assembly includes several springs, and the inner wall of the mounting groove away from its own opening is provided with several limiting grooves. One end of each spring is fixedly installed on the inner wall of each limiting groove.
4. The device for removing impurities after blending of Liupu tea according to claim 2, characterized in that: The screen frame has grip rings on both sides for people to hold, and the mounting frame has clearance grooves on both sides that connect to the mounting groove, with the clearance grooves extending to one end of the mounting groove opening.
5. The device for removing impurities after blending of Liupu tea according to claim 2, characterized in that: Each bracket is equipped with casters at the bottom.
6. The device for removing impurities after blending of Liangpiao tea according to claim 2, characterized in that: A collection box for collecting impurities is located below the mounting frame.
7. The device for removing impurities after blending of Liupu tea according to claim 1, characterized in that: The striking assembly includes two clamping plates, a clamping bolt, a cam, and a motor. The clamping bolt passes through one clamping plate and is threaded onto the other clamping plate to clamp and install the mounting frame. The motor is located on one of the clamping plates, and its own drive shaft passes through the clamping plate. The cam is fixedly located on the drive shaft of the motor and faces one side of the screen frame.
8. The device for removing impurities after blending of Liangpiao tea according to claim 7, characterized in that: The number of striking components is set to multiple, and each group of striking components is distributed sequentially along one side of the mounting bracket.
9. The device for removing impurities after blending of Liupu tea according to claim 1, characterized in that: A buffer pad is provided on one side of the screen frame, and the striking component acts on the buffer pad when striking the screen plate.