Paper jacking mechanism of stacking air suction part

Abstract

The utility model relates to a stacking air suction part paper jacking mechanism which comprises a machine body, a conveying mechanism and a revolute pair mechanism, the conveying mechanism used for moving paper is arranged in the machine body, and the revolute pair mechanism used for reducing lateral force of an air cylinder rod to achieve low noise is arranged in the machine body. After the paper jacking air cylinder is started, the extending end of the paper jacking air cylinder pushes the rotating disc to rotate with the belt wheel as a fulcrum, a piston rod of the paper jacking air cylinder stretches out to push a protruding part at the bottom of the rotating disc, the rotating disc swings around the axis of the belt wheel, and therefore the swing plate is driven to be lifted upwards, and the paper jacking plate makes contact with paper and jacks up the paper. The swing arm swings in an arc shape with the belt pulley as a fulcrum, speed changes gently during starting or stopping, rigid collision between a paper jacking plate and paper is reduced, noise is reduced, in the paper jacking process, the swing arm is evenly stressed, loads are dispersed through the belt pulley fulcrum, abrasion of an original air cylinder rod caused by lateral force is avoided, and the service life of the mechanism is prolonged.

Description

Technical Field

[0001] This utility model relates to the technical field of paper-topping mechanisms, specifically to a paper-topping mechanism for a stacking suction unit. Background Technology

[0002] The original paper-lifting mechanism used a cylinder to lift the paper directly upwards, resulting in loud noise. When paper was on the surface, the cylinder rod was prone to lateral force, shortening the cylinder's lifespan. When the cylinder directly lifted the paper-lifting mechanism, it typically moved in a linear reciprocating motion. This motion resulted in rapid speed changes during start-up and stopping, generating significant inertial forces. Furthermore, the paper-lifting mechanism needed to bear the load of paper during operation. When paper was on the surface, the cylinder not only had to push against its own weight but also overcome the weight and friction of the paper. In this situation, the cylinder's working pressure might increase, affecting the smoothness of the movement and leading to increased impact between moving parts, thus increasing noise. This also caused rigid collisions between the paper-lifting component and the paper surface, resulting in noticeable noise. Therefore, we need to provide a paper-lifting mechanism for the stacking suction section. Utility Model Content

[0003] The purpose of this utility model is to provide a paper-topping mechanism for the stacking suction section. By setting a secondary rotating mechanism inside the machine body, the speed change of the paper-topping cylinder is gradual when it starts or stops, reducing the rigid collision between the paper-topping board and the paper, thereby reducing noise. During the paper-topping process, the swing arm is evenly stressed, and the load is distributed at the pulley fulcrum, avoiding wear of the original cylinder rod caused by lateral force, extending the service life of the mechanism, and solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a paper-top mechanism for a stacking suction section, comprising:

[0005] The machine body includes a conveying mechanism and a rotating joint mechanism. The machine body is equipped with a conveying mechanism for paper movement and a rotating joint mechanism for reducing the lateral force of the cylinder rod to achieve low noise.

[0006] The rotary joint mechanism includes a paper-top cylinder, a swing arm, and a paper-top plate. The swing arm is hinged to the extended end of the paper-top cylinder, and a paper-top plate for pushing the paper is provided on one side of the swing arm.

[0007] Preferably, the conveying mechanism includes a front conveyor and a rear conveyor, the rotary joint mechanism is installed inside the front conveyor, and both the front and rear conveyors are installed inside the machine body.

[0008] Preferably, the front conveyor includes a front belt, a pulley, and two auxiliary shafts. The front belt is mounted on the surfaces of the pulley and two auxiliary shafts, which are distributed vertically and at the same height as the pulley, so as to achieve a parallel distribution of the top and bottom of the front belt.

[0009] Preferably, the swing arm includes a rotating disk and a rocking plate. The bottom protrusion of the rotating disk is hinged to the extension end of the top paper cylinder, and the rotating disk is rotatably sleeved on the surface of the pulley. One end of the rocking plate is fixed to the surface of the rotating disk and is located between the front conveyor and the rear conveyor.

[0010] Preferably, the top plate is fixed to the top of the rocker plate, and the surface of the top plate is provided with brush parts.

[0011] Preferably, the top of the conveying mechanism is provided with a cleaning component, which includes a drive cylinder, a push rod, a mounting base, a transmission rod, and a cleaning brush. Several drive cylinders are hinged above the conveying mechanism, and a push rod is hinged to the extension end of the drive cylinder. The push rod is rotatably mounted on the mounting base, which is fixed to the surface of the machine body. A transmission rod is fixedly installed inside the push rod, and a cleaning brush is provided at the bottom of the transmission rod.

[0012] Preferably, the cleaning brush is inclined and the bottom of the cleaning brush is in contact with the belt in the conveyor mechanism.

[0013] Preferably, a bracket is fixedly installed inside the machine body, and the top of the bracket is connected to the paper-top cylinder via a hinged seat to realize the rotation of the paper-top cylinder.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention incorporates a secondary rotating mechanism within the machine body, resulting in a smooth speed change when the paper-top cylinder starts or stops. This reduces rigid collisions between the paper-top plate and the paper, thereby lowering noise. During the paper-topping process, the swing arm is evenly stressed, and the load is distributed across the pulley fulcrum, preventing wear on the original cylinder rod caused by lateral forces and extending the lifespan of the mechanism. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0017] Figure 2 This is a front view of the structure of this utility model;

[0018] Figure 3 The structure of this utility model Figure 2 Enlarged view of a portion of point A in the middle;

[0019] Figure 4 This is a perspective view of the cleaning component of this utility model.

[0020] In the diagram: 1. Machine body; 2. Conveying mechanism; 21. Front conveyor; 211. Front belt; 212. Pulley; 213. Secondary shaft; 22. Rear conveyor; 3. Rotary pair mechanism; 31. Paper-top cylinder; 32. Swing arm; 321. Rotary disc; 322. Rocking plate; 33. Paper-top plate; 4. Brush assembly; 5. Cleaning assembly; 51. Drive cylinder; 52. Push rod; 53. Mounting base; 54. Transmission rod; 55. Cleaning brush; 6. Bracket; 7. Hinge seat. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model provides a technical solution: a stacking suction unit top paper mechanism, comprising:

[0023] The machine body 1, the conveying mechanism 2, and the rotary joint mechanism 3 are provided. The machine body 1 is equipped with the conveying mechanism 2 for paper movement, and the machine body 1 is equipped with the rotary joint mechanism 3 for reducing the lateral force of the cylinder rod to achieve low noise.

[0024] The rotary joint mechanism 3 includes a paper-top cylinder 31, a swing arm 32, and a paper-top plate 33. The extended end of the paper-top cylinder 31 is hinged to the swing arm 32, and a paper-top plate 33 for pushing the paper to move is provided on one side of the swing arm 32.

[0025] Specifically, the paper-top cylinder 31 is located at the bottom of the conveying mechanism 2, and the extension end of the paper-top cylinder 31 is hinged to a swing arm 32. The paper-top plate 33 is fixed on the top of the swing arm 32. By setting a secondary rotation mechanism inside the machine body 1, the speed of the paper-top cylinder 31 changes smoothly when it starts or stops, reducing the rigid collision between the paper-top plate 33 and the paper, thereby reducing noise. During the paper-topping process, the swing arm 32 is evenly stressed, and the pulley 212 distributes the load at the fulcrum, avoiding wear of the original cylinder rod due to lateral force and extending the service life of the mechanism.

[0026] The conveying mechanism 2 includes a front conveyor 21 and a rear conveyor 22. The rotating pair mechanism 3 is installed inside the front conveyor 21. Both the front conveyor 21 and the rear conveyor 22 are installed inside the machine body 1.

[0027] Furthermore, both the front conveyor 21 and the rear conveyor 22 are controlled and started by external drivers. The rotary joint mechanism 3 is located between the front conveyor 21 and the rear conveyor 22. The front and rear conveyors 22 are independently controlled by external drivers, which can precisely coordinate the conveying rhythm. When the rotary joint mechanism 3 pushes the paper, it can use the belt of the front conveyor 21 to support the paper, and the rear conveyor 22 simultaneously conveys the subsequent paper, avoiding the interruption of the conveying. The rotary joint mechanism 3 is close to the center of the paper conveying path, and the paper pushing action directly acts on the paper between the front and rear conveyors 22, shortening the paper pushing distance and improving the response speed. The front conveyor 21 provides a mounting fulcrum for the rotary joint, and the rear conveyor 22 balances the paper conveying tension. The two and the rotary joint form a linkage structure, reducing paper offset when pushing the paper. At the same time, the compact layout saves space in the machine body 1 and optimizes the integration of the mechanism.

[0028] The front conveyor 21 includes a front belt 211, a pulley 212 and a secondary shaft 213. The front belt 211 is mounted on the surface of the pulley 212 and the two secondary shafts 213. The two secondary shafts 213 are distributed vertically and are at the same height as the pulley 212, so as to achieve the parallel distribution of the top and bottom of the front belt 211.

[0029] It is worth noting that the front belt 211 is fitted onto the surface of the pulley 212 and the two auxiliary shafts 213. The auxiliary shafts 213 are distributed vertically and are at the same height as the axis of the pulley 212, so that the top and bottom of the front belt 211 are kept parallel. When the pulley 212 rotates, it drives the front belt 211 to run in a cycle. The paper is placed on the top of the front belt 211 and moves horizontally to the designated position with the belt. The function of the auxiliary shafts 213 is to support the belt and maintain its tension, so as to ensure smooth belt transmission.

[0030] The rotating sub-mechanism 3 is installed inside the front conveyor 21. The rocker plate 322 of the swing arm 32 is located between the front and rear conveyors 22. When the paper is conveyed to the top paper position, the top paper cylinder 31 drives the swing arm 32 to lift the top paper plate 33 and lift the paper (in conjunction with the suction part to adsorb and stack the paper). After the top paper action is completed, the cylinder retracts and the swing arm 32 swings down to reset, without affecting the belt to continue conveying subsequent paper.

[0031] The swing arm 32 includes a rotating disk 321 and a rocker plate 322. The bottom protrusion of the rotating disk 321 is hinged to the extension end of the paper-top cylinder 31, and the rotating disk 321 is rotatably sleeved on the surface of the pulley 212. One end of the rocker plate 322 is fixed on the surface of the rotating disk 321 and is located between the front conveyor 21 and the rear conveyor 22.

[0032] The swing arm 32 consists of a rotating disk 321 and a rocker plate 322. The bottom protrusion of the rotating disk 321 is hinged to the paper-topping cylinder 31 and rotatably sleeved on the pulley 212. The rocker plate 322 is located between the front and rear conveyors 22. The rotating disk 321 rotates with the pulley 212 as the fulcrum, converting the linear thrust of the cylinder into rotational torque, avoiding lateral force on the cylinder rod and extending its service life. The rotatable sleeve structure between the rotating disk 321 and the pulley 212 makes the swing arm 32 swing more smoothly and reduces rigid friction noise. The rocker plate 322 is located between the front and rear conveyors 22, and can accurately act on the middle of the paper when it is being topped. The belt of the front conveyor 21 supports the paper, and the rear conveyor 22 maintains the tension. The three work together to reduce paper deviation. This structure is compactly integrated into the conveying path, and the paper-topping action is synchronized with the conveying rhythm, improving stacking efficiency.

[0033] The top plate 33 is fixed to the top of the rocker plate 322, and the surface of the top plate 33 is provided with a brush part 4;

[0034] It is worth noting that when the brush part 4 comes into contact with the paper, the flexible bristles reduce the rigid collision between the top plate 33 and the paper, reduce the paper-lifting noise, and at the same time avoid the paper surface from being indented or damaged due to hard contact. The flexible brush part 4 can also adapt to the lifting requirements of paper of different thicknesses, and enhance the adaptability of the mechanism to paper specifications by deforming and buffering the paper-lifting force.

[0035] The top of the conveying mechanism 2 is provided with a cleaning component 5, which includes a drive cylinder 51, a push rod 52, a mounting base 53, a transmission rod 54 and a cleaning brush 55. Several drive cylinders 51 are hinged on the top of the conveying mechanism 2. The extension end of the drive cylinder 51 is hinged with a push rod 52. The push rod 52 is rotatably mounted on the mounting base 53. The mounting base 53 is fixed on the surface of the machine body 1. The transmission rod 54 is fixedly installed inside the push rod 52. The bottom of the transmission rod 54 is provided with a cleaning brush 55.

[0036] It should be noted that the lifting and lowering of the cleaning brush 55 is controlled by the drive cylinder 51 through the push rod 52. When the drive cylinder 51 extends, the push rod 52 pushes the transmission rod 54 to swing down, thereby controlling the cleaning brush 55 to tilt and fit against the belt surface. As the belt runs, it scrapes off paper scraps and dust from the surface. When the drive cylinder 51 retracts, the cleaning brush 55 disengages from the belt, avoiding dry grinding.

[0037] The cleaning brush 55 is tilted, and the bottom of the cleaning brush 55 is in contact with the belt in the conveyor mechanism 2;

[0038] Specifically, the inclined cleaning brush 55 forms a certain angle with the belt to enhance the scraping effect, while reducing noise and belt wear through flexible contact.

[0039] A bracket 6 is fixedly installed inside the machine body 1. The top of the bracket 6 is connected to the paper-top cylinder 31 via a hinge seat 7 to enable the paper-top cylinder 31 to rotate.

[0040] The bracket 6 is fixed to the inner wall of the machine body 1, and the top of the bracket 6 is bolted to a hinge seat 7. The paper-top cylinder 31 is rotatably installed in the hinge seat 7, so that the paper-top cylinder 31 can rotate and ensure that the paper-top cylinder 31 can be used normally.

[0041] The paper-top cylinder 31 and the driver involved in this application are both implemented using existing mature technologies and connected to an external PLC control and power supply. This is a conventional technical means in this field, so their specific circuit connections, control logic and working process will not be described in detail.

[0042] After the device is started by the top paper cylinder 31, its extended end pushes the rotating disk 321 to rotate around the pulley 212 as the fulcrum.

[0043] The piston rod of the paper-topping cylinder 31 extends and pushes the bottom protrusion of the rotating disk 321, causing the rotating disk 321 to swing around the axis of the pulley 212. This causes the rocker arm 322 to lift upward, and the paper-topping plate 33 contacts and lifts the paper. The rocker arm 32 swings in an arc with the pulley 212 as the fulcrum. The speed changes smoothly when starting or stopping, reducing the rigid collision between the paper-topping plate 33 and the paper, thereby reducing noise. During the paper-topping process, the rocker arm 32 is evenly stressed, and the load is distributed at the fulcrum of the pulley 212, avoiding wear caused by the lateral force of the original cylinder rod and extending the service life of the mechanism.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A top sheet mechanism for a stack suction section, characterized by include: The machine body (1), conveying mechanism (2), and rotating joint mechanism (3) are provided. The machine body (1) is provided with a conveying mechanism (2) for paper movement, and the machine body (1) is provided with a rotating joint mechanism (3) for reducing the lateral force of the cylinder rod to achieve low noise. The rotating joint mechanism (3) includes a paper-top cylinder (31), a swing arm (32) and a paper-top plate (33). The extension end of the paper-top cylinder (31) is hinged to the swing arm (32), and a paper-top plate (33) for pushing the paper to move is provided on one side of the swing arm (32).

2. The stack air intake top sheet mechanism according to claim 1, characterized by: The conveying mechanism (2) includes a front conveyor (21) and a rear conveyor (22). The rotating pair mechanism (3) is installed in the front conveyor (21). Both the front conveyor (21) and the rear conveyor (22) are installed in the machine body (1).

3. The stack air intake top sheet mechanism according to claim 2, characterized by: The front conveyor (21) includes a front belt (211), a pulley (212) and a secondary shaft (213). The front belt (211) is mounted on the surface of the pulley (212) and the two secondary shafts (213). The two secondary shafts (213) are distributed vertically and are at the same height as the pulley (212) so that the top and bottom of the front belt (211) are parallel.

4. The stack suction top sheet mechanism according to claim 3, characterized by: The swing arm (32) includes a rotating disk (321) and a rocker plate (322). The bottom protrusion of the rotating disk (321) is hinged to the extension end of the top paper cylinder (31), and the rotating disk (321) is rotated and sleeved on the surface of the pulley (212). One end of the rocker plate (322) is fixed on the surface of the rotating disk (321) and is located between the front conveyor (21) and the rear conveyor (22).

5. The stack air intake top sheet mechanism according to claim 4, characterized by: The top cardboard (33) is fixed to the top of the rocker plate (322), and the surface of the top cardboard (33) is provided with a brush (4).

6. The stack air intake top sheet mechanism according to claim 1, characterized by: The top of the conveying mechanism (2) is provided with a cleaning component (5). The cleaning component (5) includes a drive cylinder (51), a push rod (52), a mounting base (53), a transmission rod (54), and a cleaning brush (55). Several drive cylinders (51) are hinged above the conveying mechanism (2). The extension end of the drive cylinder (51) is hinged with a push rod (52). The push rod (52) is rotatably mounted on the mounting base (53). The mounting base (53) is fixed on the surface of the machine body (1). A transmission rod (54) is fixedly installed inside the push rod (52). A cleaning brush (55) is provided at the bottom of the transmission rod (54).

7. The stack air intake top sheet mechanism according to claim 6, characterized by: The cleaning brush (55) is inclined and the bottom of the cleaning brush (55) is in contact with the belt in the conveying mechanism (2).

8. The stack air intake top sheet mechanism according to claim 1, characterized by: A bracket (6) is fixedly installed inside the machine body (1). The top of the bracket (6) is connected to the top paper cylinder (31) through a hinge seat (7) to realize the rotation of the top paper cylinder (31).

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