Pay-off rack for producing insulated wires

The adjustable mounting base, telescopic movable plate, and angle adjustment mechanism solve the problems of insufficient flexibility and stability in wire feeding frame adjustment, achieving an efficient and stable wire feeding process and adapting to the production needs of different specifications of wire.

CN224147375UActive Publication Date: 2026-04-21GUANGDONG LIWANG HI TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG LIWANG HI TECH
Filing Date
2025-04-30
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing wire feeding rack lacks adjustment flexibility, has low wire feeding efficiency and insufficient stability, and cannot meet the production needs of different specifications of wire. In addition, it is prone to jamming and shaking problems in high-speed production lines.

Method used

The adjustable mounting base, telescopic movable plate, and angle adjustment mechanism, combined with the drive motor and transmission shaft, enable the height, width, and angle adjustment of the wire feeding frame. An adjustable support top is added to ensure stability.

Benefits of technology

The adjustable flexibility and adaptability of the wire feeding frame have been improved to meet the production needs of different wire specifications, ensure fast and stable wire feeding speed, avoid jamming and shaking, and improve production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pay-off rack for producing insulated wires, which relates to the technical field of pay-off racks and comprises a bottom plate, a plurality of groups of mounting grooves are arranged at the bottom of the bottom plate, telescopic support tops are arranged in the mounting grooves, an annular groove is arranged above the middle of the bottom plate, and a turntable matched with the annular groove is arranged on the outer side of the bottom plate. An angle adjusting mechanism is arranged in the rotating disc, a base is arranged at the top of the rotating disc, an adjustable mounting seat is arranged at the top of the side edge of the base at one end, a pay-off mechanism is arranged in the mounting seat, a sliding groove is formed in the base, a telescopic movable plate is arranged in the sliding groove, and a telescopic sleeve is arranged at the top of the side edge of the movable plate; according to the pay-off rack, the stability and the flexibility of the pay-off rack are improved, the service life of the pay-off rack is prolonged, and the production efficiency and the product quality are improved.
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Description

Technical Field

[0001] This utility model relates to the field of wire feeding frame technology, and in particular to a wire feeding frame for producing insulated wires. Background Technology

[0002] In modern electrical industry, the production of insulated wire is an indispensable part. As an important medium for transmitting electrical energy, insulated wire not only needs to have good conductivity, but also needs to ensure that it can maintain its insulation performance in various environments to prevent current leakage and short circuit accidents. In the production process of insulated wire, the wire feeding frame is a key piece of equipment in the first process. Its design and application are of great significance for improving production efficiency and ensuring product quality. However, the existing wire feeding frame structure has obvious shortcomings in some aspects. These problems not only limit production efficiency, but may also have an adverse effect on the quality of insulated wire.

[0003] Most existing wire feeding racks adopt a fixed design, which has poor adjustment flexibility and cannot meet the production needs of different specifications of wire. This not only limits the flexibility of the production line, but also increases the difficulty and time cost of changing wires. Secondly, when handling a large number of insulated wires, the current wire feeding racks are relatively slow, especially in high-speed production lines where the demand for wires is large, which can easily lead to jamming and stagnation, seriously affecting production efficiency. At the same time, when the existing wire feeding racks bear heavy insulated wires for a long time, they often shake or tilt, affecting the normal operation of the production line. Utility Model Content

[0004] This utility model proposes a wire feeding frame for producing insulated wires, which solves the problems of insufficient adjustment flexibility, low wire feeding efficiency, and insufficient stability of existing wire feeding frames for producing insulated wires.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A wire feeding rack for producing insulated wires includes a base plate with multiple sets of mounting grooves at the bottom and telescopic support tops inside the mounting grooves. An annular groove is located above the center of the base plate, and a turntable matching the annular groove is located on the outer side of the base plate. An angle adjustment mechanism is located inside the turntable, and a base is located on the top of the turntable. An adjustable mounting seat is located on the top side of one end of the base, and a wire feeding mechanism is located inside the mounting seat. A sliding groove is located inside the base, and a telescopic movable plate is located inside the sliding groove. A telescopic sleeve is located on the top side of the movable plate, and a detachable protective telescopic rod is located between the telescopic sleeve and the outer side of the mounting seat.

[0007] Preferably, an electric push rod is provided inside the mounting groove, and a support top is connected to the bottom of the electric push rod, and a pulley is provided on the side of the electric push rod.

[0008] Preferably, the angle adjustment mechanism includes a first drive motor, and the first drive motor is disposed inside the bottom plate in the middle of the annular groove. The output end of the first drive motor is connected to the turntable to form an angle adjustment structure.

[0009] Preferably, the inner side of one end of the base is provided with a movable groove that matches the mounting seat, and both the movable groove and the outer side of the mounting seat are provided with multiple sets of locking holes. The mounting seat is connected to the inside of the locking holes by locking pins to form a limiting locking engagement, and a pull rod is provided on the outer side of the mounting seat above the locking holes.

[0010] Preferably, the wire feeding mechanism includes a second drive motor, a transmission shaft, a wire feeding reel, and a bearing. The second drive motor is disposed inside the mounting base, the transmission shaft is disposed on the side of the second drive motor, and the output end of the second drive motor is connected to the transmission shaft. The wire feeding reel is sleeved on the outside of the transmission shaft, and the bearing is disposed on the side of the transmission shaft.

[0011] Preferably, the slide groove has slides on both sides, and the movable plate at one end has a slider that matches the slide in an interactive connection. The movable plate has a placement groove on its side, and a rack is provided inside the placement groove. A connecting seat is provided below the side of the base, and a third drive motor is provided inside the connecting seat. A drive gear is installed at the output end of the third drive motor, and the drive gear meshes with the rack.

[0012] Preferably, the telescopic sleeve is provided with a matching baffle inside, and the baffle and the outside of the telescopic sleeve are provided with multiple sets of matching locking interfaces, and the baffle is locked to the locking interface by a locking block.

[0013] Preferably, the base, mounting seat, telescopic sleeve, and outer side of the baffle are all provided with multiple sets of threaded holes, and the protective telescopic rod is movably connected to the threaded holes by bolts.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This wire feeding frame for producing insulated wires has an adjustable mounting base on the top side of the base. A retractable movable plate is installed inside the slide groove. The mounting base is engaged with a locking pin and a locking hole, allowing for height adjustment. A third drive motor, through a meshing drive gear and a rack, allows for width adjustment of the wire feeding frame. To meet the production needs of different specifications of insulated wires, an adjustable design is adopted, allowing for height and width adjustment of the wire feeding frame. This facilitates quick adjustments based on production requirements, satisfying the production needs of different specifications and types of insulated wires. Furthermore, the turntable has an angle adjustment mechanism inside, driven by a second drive motor, enabling omnidirectional angle adjustment of the wire feeding frame, further improving the flexibility and adaptability of the adjustment.

[0016] 2. The mounting base is equipped with a wire feeding mechanism, which uses a second drive motor to drive the transmission shaft and wire feeding reel for auxiliary wire feeding. This optimizes the mechanical drive structure and achieves faster wire feeding speed. In addition, the telescopic sleeve and the outside of the mounting base are equipped with detachable protective telescopic rods, which improves production efficiency and ensures safety in the overall structure. Furthermore, the mounting slot is equipped with a telescopic support top, and the top of the support top is equipped with an electric telescopic rod. An adjustable support top is added to the bottom of the wire feeding frame to allow for fine-tuning of the base plate according to the actual situation on the production site, ensuring that the wire feeding frame is always in a horizontal and stable state, thus improving the stability of the overall structure. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the support top and pulley structure of this utility model.

[0019] Figure 3 This is a schematic diagram of the exploded structure of this utility model.

[0020] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle.

[0021] Figure 5 This is a schematic diagram of the wire feeding mechanism of this utility model.

[0022] The following are the labeling elements in the diagram: 1. Base plate; 2. Mounting slot; 3. Support top; 4. Annular groove; 5. Turntable; 6. Base; 7. Mounting seat; 8. Slide groove; 9. Movable plate; 10. Telescopic sleeve; 11. Protective telescopic rod; 12. Electric push rod; 13. Pulley; 14. First drive motor; 15. Movable groove; 16. Locking hole; 17. Locking pin; 18. Pull rod; 19. Second drive motor; 20. Drive shaft; 21. Cable reel; 22. Bearing; 23. Slide rail; 24. Slider; 25. Placement slot; 26. Rack; 27. Connecting seat; 28. Third drive motor; 29. ​​Drive gear; 30. Baffle; 31. Locking interface; 32. Locking block; 33. Threaded hole; 34. Bolt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figures 1-5 This utility model provides a technical solution: a wire feeding frame for producing insulated wires, including a base plate 1, a plurality of mounting grooves 2 at the bottom of the base plate 1, and a telescopic support top 3 inside the mounting grooves 2, an annular groove 4 above the middle of the base plate 1, and a turntable 5 matching the annular groove 4 on the outer side of the base plate 1, an angle adjustment mechanism inside the turntable 5, and a base 6 on the top of the turntable 5, an adjustable mounting seat 7 on the top side of one end of the base 6, and a wire feeding mechanism inside the mounting seat 7, a sliding groove 8 inside the base 6, and a telescopic movable plate 9 inside the sliding groove 8, a telescopic sleeve 10 on the top side of the movable plate 9, and a detachable protective telescopic rod 11 on the outer side of the telescopic sleeve 10 and the mounting seat 7.

[0025] Reference Figure 2 , Figure 3 The angle adjustment mechanism includes a first drive motor 14, and the first drive motor 14 is located in the middle of the annular groove 4 inside the base plate 1. The output end of the first drive motor 14 is connected to the turntable 5 to form an angle adjustment structure. The side of one end of the base 6 is provided with a movable groove 15 that matches the mounting seat 7. The movable groove 15 and the outer side of the mounting seat 7 are provided with multiple sets of locking holes 16. The mounting seat 7 is connected to the inside of the locking holes 16 by locking pins 17 to limit the locking. The outer side of the mounting seat 7 is provided with a pull rod 18 above the locking holes 16. The telescopic sleeve 10 is provided with a matching baffle 30 inside. The baffle 30 and the outer side of the telescopic sleeve 10 are provided with multiple sets of matching locking interfaces 31. The baffle 30 is limited and locked to the locking interfaces 31 by locking blocks 32.

[0026] Reference Figure 4The slide 8 has slides 23 on both sides inside, and a slider 24 matching the slide 23 is provided on the side of the movable plate 9 at one end for interactive connection. The movable plate 9 has a placement groove 25 on the side, and a rack 26 is provided inside the placement groove 25. A connecting seat 27 is provided below the side of the base 6, and a third drive motor 28 is provided inside the connecting seat 27. A drive gear 29 is installed at the output end of the third drive motor 28, and the drive gear 29 is meshed with the rack 26.

[0027] In specific implementation, a wire feeding frame for producing insulated wires can be adjusted according to the production needs of wire feeding reels 21 of different specifications and types. First, the pull rod 18 is manually pulled to move the mounting base 7 up and down inside the movable slot 15. After moving to the appropriate position, it is fixed by pressing the locking pin 17 into the locking hole 16, thereby realizing the height adjustment of the wire feeding mechanism. Next, the baffle 30 is manually pulled up or down to adjust its height. After adjusting to the appropriate position, the locking block 32 is placed inside the locking interface 31, thereby realizing... After adjusting the baffle 30, the third drive motor 28 is started. The third drive motor 28 drives the meshing connection between the drive gear 29 and the rack 26, thereby enabling the movable plate 9 to move back and forth inside the slide 8, thus achieving the adjustment of the width of the wire feeding frame and limiting the protection of the wire feeding reel 21. Finally, according to production needs, the first drive motor 14 is started, and the first drive motor 14 drives the turntable 5 to rotate inside the annular groove 4, thereby achieving the adjustment of the angle of the wire feeding frame. Through the above operations, the flexibility and adaptability of the wire feeding frame adjustment are improved, and production efficiency is further improved.

[0028] Reference Figure 1 , Figure 5 An electric push rod 12 is installed inside the mounting slot 2, and a support top 3 is connected to the bottom of the electric push rod 12. An adjustable support top 3 is added to the bottom of the wire feeding frame. The base plate 1 is finely adjusted according to the actual situation of the production site to ensure that the wire feeding frame is always in a horizontal and stable state, which improves the stability of the overall structure. A pulley 13 is provided on the side of the electric push rod 12. The wire feeding mechanism includes a second drive motor 19, a transmission shaft 20, a wire feeding reel 21, and a bearing 22. The second drive motor 19 is installed inside the mounting base 7. The transmission shaft 20 is provided on the side of the second drive motor 19, and the output end of the second drive motor 19 is connected to the transmission shaft 20. The wire feeding reel 21 is sleeved on the outside of the transmission shaft 20, and the bearing 22 is provided on the side of the transmission shaft 20. Multiple sets of threaded holes 33 are provided on the outside of the base 6, mounting base 7, telescopic sleeve 10, and baffle 30. The protective telescopic rod 11 is movably connected to the threaded holes 33 by bolts 34.

[0029] In a specific implementation, a wire feeding frame for producing insulated wires operates as follows: First, a third drive motor 28 drives the meshing drive gear 29 and rack 26 to rotate forward, moving the movable plate 9 outward. Then, the wire feeding reel 21 is fitted onto the outside of the drive shaft 20. The third drive motor 28 then drives the meshing drive gear 29 and rack 26 to rotate in the opposite direction, moving the movable plate 9 inward until it reaches the side of the bearing 22, thus installing the wire feeding reel 21. Next, the protective telescopic rod 11 is adjusted to a suitable length and connected to the threaded hole 33 by bolts 34. Simultaneously, the second drive motor 19 is started, driving the drive shaft 20 and the wire feeding reel 21 to rotate, thereby enabling the wire feeding frame to feed wire quickly. Through the above operations, both production efficiency and the safety of the wire feeding frame are improved.

[0030] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A spooling stand for producing insulated wire, comprising a base plate (1), characterized in that, The bottom of the base plate (1) is provided with multiple sets of mounting grooves (2), and the mounting grooves (2) are provided with telescopic support tops (3). The middle upper part of the base plate (1) is provided with an annular groove (4), and the outer side of the base plate (1) is provided with a turntable (5) that matches the annular groove (4). The turntable (5) is provided with an angle adjustment mechanism, and the top of the turntable (5) is provided with a base (6). One end of the base (6) is provided with an adjustable mounting seat (7) on the side top, and the mounting seat (7) is provided with a wire feeding mechanism. The base (6) is provided with a sliding groove (8), and the sliding groove (8) is provided with a telescopic movable plate (9). The movable plate (9) is provided with a telescopic sleeve (10) on the side top, and the telescopic sleeve (10) and the outer side of the mounting seat (7) are provided with a detachable protective telescopic rod (11).

2. The creel for producing insulated wire according to claim 1, wherein An electric push rod (12) is provided inside the mounting groove (2), and a support top (3) is connected to the bottom of the electric push rod (12). A pulley (13) is provided on the side of the electric push rod (12).

3. The creel for producing insulated wire according to claim 1, wherein The angle adjustment mechanism includes a first drive motor (14), and the first drive motor (14) is provided in the middle of the annular groove (4) inside the base plate (1). The output end of the first drive motor (14) is connected to the turntable (5) to form an angle adjustment structure.

4. The creel for producing insulated wire according to claim 1, wherein The base (6) at one end has an inner side groove (15) that matches the mounting base (7), and the inner side of the groove (15) and the mounting base (7) are provided with multiple sets of locking holes (16). The mounting base (7) is connected to the locking hole (16) by a locking pin (17) to form a limiting locking connection, and the outer side of the mounting base (7) is provided with a pull rod (18) above the locking hole (16).

5. The creel for producing insulated wire according to claim 1, wherein The wire feeding mechanism includes a second drive motor (19), a transmission shaft (20), a wire feeding reel (21), and a bearing (22). The second drive motor (19) is installed inside the mounting base (7). The transmission shaft (20) is installed on the side of the second drive motor (19). The output end of the second drive motor (19) is connected to the transmission shaft (20). The wire feeding reel (21) is sleeved on the outside of the transmission shaft (20). The bearing (22) is installed on the side of the transmission shaft (20).

6. The creel for producing insulated wire according to claim 1, wherein The slide groove (8) has slides (23) on both sides inside, and the movable plate (9) at one end has a slider (24) that matches the slide groove (23) in an interactive connection. The movable plate (9) has a placement groove (25) on its side, and a rack (26) is provided inside the placement groove (25). The base (6) has a connecting seat (27) below its side, and a third drive motor (28) is provided inside the connecting seat (27). The output end of the third drive motor (28) is equipped with a drive gear (29), and the drive gear (29) meshes with the rack (26).

7. The creel for producing insulated wire according to claim 1, wherein The telescopic sleeve (10) is provided with a matching baffle (30) inside, and the baffle (30) and the telescopic sleeve (10) are provided with multiple sets of matching snap-fit ​​interfaces (31) on the outside. The baffle (30) is limited and snapped into the snap-fit ​​interface (31) by snap-fit ​​block (32).

8. The creel for producing insulated wire according to claim 1, wherein The base (6), mounting base (7), telescopic sleeve (10) and baffle (30) are all provided with multiple sets of threaded holes (33) on their outer sides, and the protective telescopic rod (11) is movably connected to the threaded holes (33) by bolts (34).