Double-sided baking device for automobile carpet board

Abstract

The utility model provides an automobile carpet board double-face baking device which comprises a working table, a heating box is fixedly connected to the middle of the upper end of the working table, heating plates are fixedly connected to the top end in the heating box and the interior of the upper end of the working table, and the two heating plates correspond to each other; a moving mechanism is arranged at the upper end of the workbench, an adjusting mechanism is arranged in the moving mechanism, a clamping mechanism is arranged at the upper end of the moving mechanism, the moving mechanism is connected with the clamping mechanism through the adjusting mechanism, and a power mechanism is arranged at the lower end of the workbench and used for providing power for the moving mechanism. According to the double-face baking device for the automobile carpet board, the purpose of continuous feeding can be achieved, and therefore the working efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of automotive carpet board baking technology, and more specifically, it relates to a double-sided baking device for automotive carpet boards. Background Technology

[0002] Automotive carpet boards are made of nylon and polypropylene. Different carpet boards have different lifespans and effects. During the production process, the boards need to be placed in a heating box for heating and baking. This can speed up the production process and make the carpet softer. After heating, the raw materials are taken out and placed on a mold with cooling water pipes. The mold is then extruded and shaped using a press. Finally, after the material cools down, the mold is opened, the finished product is taken out, and the edges are trimmed to ensure the quality and appearance of the product.

[0003] Existing baking equipment requires the carpet board to be placed inside the baking oven before it can be heated and baked. After baking, the baked carpet board must be removed before the next carpet board can be placed. Although this achieves heating and baking of automotive carpet boards, it does not allow for continuous feeding during baking, thus affecting the processing efficiency of the carpet boards. Summary of the Invention

[0004] The purpose of this invention is to provide a double-sided baking device for automotive carpet panels, which can continuously bake the carpet panels, thereby improving processing efficiency.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a double-sided baking device for automotive carpet panels is provided, including a worktable. A heating box is fixedly connected to the middle position of the upper end of the worktable. Heating plates are fixedly connected to the top of the heating box and the upper end of the worktable, with the two heating plates corresponding to each other. A moving mechanism is provided at the upper end of the worktable. An adjusting mechanism is provided inside the moving mechanism. A clamping mechanism is provided at the upper end of the moving mechanism. The moving mechanism is connected to the clamping mechanism through the adjusting mechanism. A power mechanism is provided at the lower end of the worktable, which provides power to the moving mechanism.

[0006] Optionally, the moving mechanism includes a support plate, a first threaded rod, a first guide rod, a moving frame, and a guide seat. The support plate is fixedly connected to both sides of the upper end of the worktable. The first threaded rod is rotatably connected inside the support plate. The moving frame is threadedly connected to the circumferential surface of the first threaded rod. The guide seat is fixedly connected to the lower end of the moving frame. The first guide rod is slidably connected inside the guide seat. The first guide rod is fixedly connected to the support plate.

[0007] Optionally, the power mechanism includes a motor, a drive wheel, a driven wheel, and a belt. The motor is fixedly connected to the lower end of the worktable, and the drive wheel is fixedly connected to the output end of the motor. The driven wheel is fixedly connected to the left end of the first threaded rod, and the driven wheel and the drive wheel are connected by a belt.

[0008] Optionally, the adjustment mechanism includes a first handle, a bidirectional threaded rod, a movable seat, and a second guide rod. The bidirectional threaded rod is rotatably connected inside the movable frame. The first handle is fixedly connected to the front end of the bidirectional threaded rod. The movable seat is threadedly connected to the circumferential surface of the bidirectional threaded rod. There are two movable seats, which are symmetrically distributed on the bidirectional threaded rod. The internal threads of the two movable seats have opposite directions. The second guide rod is slidably connected inside the movable seat. The second guide rod is fixedly connected to the movable frame.

[0009] Optionally, the clamping mechanism includes an L-shaped plate, a second threaded rod, a second handle, a clamping plate, and a third guide rod. The upper end of the movable seat is fixedly connected to the L-shaped plate, the upper end of the L-shaped plate is internally threaded with the second threaded rod, the upper end of the second threaded rod is fixedly connected to the second handle, the lower end of the second threaded rod is rotatably connected to the clamping plate, the upper end of the clamping plate is fixedly connected to the third guide rod, the upper end of the third guide rod passes through the upper end of the L-shaped plate, and is slidably connected to the L-shaped plate.

[0010] Optionally, heat insulation curtains are provided on both the left and right sides of the heating box, and the upper end of the heat insulation curtains is fixedly connected to the heating box.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] This utility model provides a double-sided baking device for automotive carpet panels. By incorporating a moving mechanism, an adjusting mechanism, and a clamping mechanism, and with adjusting mechanisms on both sides of the moving mechanism, two clamping stations are created to hold the carpet panels. When the right clamping station is inside the heating chamber, the left clamping station is located to the left of the heating chamber. This allows for the simultaneous removal of pre-baked carpet panels and baking of the unbaked panels, avoiding wasted time during removal. After the pre-baked carpet panel is removed from the left clamping station, the unbaked carpet panel is placed into the left clamping station. Once the carpet panel in the right clamping station is baked, the moving mechanism moves to the right, removing the carpet panel from the right clamping station out of the heating chamber and allowing the carpet panel from the left clamping station to enter the heating chamber. This continuous feeding achieves the goal of improving work efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a first-view overall structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the overall structure of the present invention from a second perspective;

[0016] Figure 3 This is a schematic diagram of the overall structure of the present invention from a third-person perspective;

[0017] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A;

[0018] Figure 5 This is a schematic diagram of the internal structure of the present invention;

[0019] Figure 6 This utility model Figure 5 Enlarged structural diagram at point B;

[0020] Figure 7 This is a schematic diagram of the structure of the mobile frame of this utility model.

[0021] In the diagram: 1. Workbench; 2. Moving mechanism; 201. Support plate; 202. First threaded rod; 203. First guide rod; 204. Moving frame; 205. Guide seat; 3. Adjusting mechanism; 301. First handle; 302. Double threaded rod; 303. Moving seat; 304. Second guide rod; 4. Clamping mechanism; 401. L-shaped plate; 402. Second threaded rod; 403. Second handle; 404. Clamping plate; 405. Third guide rod; 5. Heating box; 6. Insulation curtain; 7. Power mechanism; 701. Motor; 702. Drive wheel; 703. Driven wheel; 704. Belt; 8. Heating plate. Detailed Implementation

[0022] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0023] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0024] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0026] refer to Figures 1-7 The present invention provides a double-sided baking device for automotive carpet panels. The double-sided baking device for automotive carpet panels includes a workbench 1. A heating box 5 is fixedly connected to the middle of the upper end of the workbench 1. Heating plates 8 are fixedly connected to the top of the heating box 5 and the upper end of the workbench 1, with the two heating plates 8 corresponding to each other. A moving mechanism 2 is provided at the upper end of the workbench 1. An adjusting mechanism 3 is provided inside the moving mechanism 2. A clamping mechanism 4 is provided at the upper end of the moving mechanism 2. The moving mechanism 2 is connected to the clamping mechanism 4 through the adjusting mechanism 3. A power mechanism 7 is provided at the lower end of the workbench 1 to provide power to the moving mechanism 2.

[0027] Specifically, in use, the distance between the two clamping mechanisms 4 is first adjusted using the adjusting mechanism 3 according to the size of the carpet board, thus facilitating the fixing of carpet boards of different sizes and improving the usability of the device. After the distance between the two clamping mechanisms 4 is adjusted, the clamping mechanisms 4 are used to clamp and fix the carpet board. Since the adjusting mechanism 3 is provided inside both the left and right sides of the moving mechanism 2, there are two clamping positions for fixing the carpet board. When the right clamping position is inside the heating box 5, the left clamping position is located on the left side of the heating box 5. The process allows for simultaneous removal of pre-baked carpet boards and baking of the carpet boards to be baked, thus avoiding wasted time in material removal. After the pre-baked carpet boards are removed from the left clamping station, the carpet boards to be baked are placed into the left clamping station. Once the carpet boards in the right clamping station are baked, the moving mechanism 2 moves to the right, causing the carpet boards in the right clamping station to move out of the heating box 5 and the carpet boards in the left clamping station to enter the heating box 5. This achieves continuous material feeding, thereby improving work efficiency.

[0028] The moving mechanism 2 includes a support plate 201, a first threaded rod 202, a first guide rod 203, a moving frame 204, and a guide seat 205. The support plate 201 is fixedly connected to both sides of the upper end of the worktable 1. The first threaded rod 202 is rotatably connected inside the support plate 201. The moving frame 204 is threadedly connected to the circumferential surface of the first threaded rod 202. The guide seat 205 is fixedly connected to the lower end of the moving frame 204. The first guide rod 203 is slidably connected inside the guide seat 205. The first guide rod 203 is fixedly connected to the support plate 201. When working, the first threaded rod 202 rotates, which can drive the moving frame 204 to move. With the cooperation of the guide seat 205 and the first guide rod 203, the movement of the moving frame 204 can be made more stable.

[0029] The power mechanism 7 includes a motor 701, a drive wheel 702, a driven wheel 703, and a belt 704. The motor 701 is fixedly connected to the lower end of the worktable 1, and the drive wheel 702 is fixedly connected to the output end of the motor 701. The driven wheel 703 is fixedly connected to the left end of the first threaded rod 202. The driven wheel 703 and the drive wheel 702 are connected by a belt 704. When working, the motor 701 works, and the first threaded rod 202 can be driven to rotate under the cooperation of the drive wheel 702, the driven wheel 703, and the belt 704.

[0030] The adjustment mechanism 3 includes a first handle 301, a bidirectional threaded rod 302, a movable seat 303, and a second guide rod 304. The bidirectional threaded rod 302 is rotatably connected inside the movable frame 204. The first handle 301 is fixedly connected to the front end of the bidirectional threaded rod 302. The movable seat 303 is threadedly connected to the circumferential surface of the bidirectional threaded rod 302. There are two movable seats 303, which are symmetrically distributed on the bidirectional threaded rod 302. The internal threads of the two movable seats 303 have opposite directions. The second guide rod 304 is slidably connected inside the movable seat 303. The second guide rod 304 is fixedly connected to the movable frame 204. When working, rotating the first handle 301 will cause the movable seat 303 to slide on the second guide rod 304 with the cooperation of the bidirectional threaded rod 302. This will change the distance between the two movable seats 303, and thus change the distance between the two clamping mechanisms 4. This makes it convenient to clamp carpet boards of different sizes.

[0031] The clamping mechanism 4 includes an L-shaped plate 401, a second threaded rod 402, a second handle 403, a clamping plate 404, and a third guide rod 405. The upper end of the movable seat 303 is fixedly connected to the L-shaped plate 401. The upper end of the L-shaped plate 401 is internally threaded with the second threaded rod 402. The upper end of the second threaded rod 402 is fixedly connected to the second handle 403. The lower end of the second threaded rod 402 is rotatably connected to the clamping plate 404. The upper end of the clamping plate 404 is fixedly connected to the third guide rod 405. The upper end of the third guide rod 405 passes through the upper end of the L-shaped plate 401 and is slidably connected to the L-shaped plate 401. During operation, rotating the second handle 403 will cause the clamping plate 404 to move downward with the cooperation of the second threaded rod 402, so that the clamping plate 404 moves closer to the movable seat 303. After the clamping plate 404 contacts the carpet material, the carpet material is clamped and fixed.

[0032] Insulation curtains 6 are installed on both the left and right sides of the heating box 5. The upper end of the insulation curtains 6 is fixedly connected to the heating box 5. During operation, the insulation effect can be improved by setting up the insulation curtains 6.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A double-sided baking device for automobile carpet sheet material, comprising a workbench (1), characterized in that: A heating box (5) is fixedly connected to the middle of the upper end of the workbench (1). A heating plate (8) is fixedly connected to the top of the heating box (5) and the upper end of the workbench (1). The two heating plates (8) are opposite to each other. A moving mechanism (2) is provided at the upper end of the workbench (1). An adjustment mechanism (3) is provided inside the moving mechanism (2). A clamping mechanism (4) is provided at the upper end of the moving mechanism (2). The moving mechanism (2) is connected to the clamping mechanism (4) through the adjustment mechanism (3). A power mechanism (7) is provided at the lower end of the workbench (1). The power mechanism (7) is used to provide power to the moving mechanism (2).

2. The apparatus for double-sided baking of a carpet panel for an automobile according to claim 1, wherein: The moving mechanism (2) includes a support plate (201), a first threaded rod (202), a first guide rod (203), a moving frame (204), and a guide seat (205). The support plate (201) is fixedly connected to both sides of the upper end of the workbench (1). The first threaded rod (202) is rotatably connected inside the support plate (201). The moving frame (204) is threadedly connected to the circumferential surface of the first threaded rod (202). The guide seat (205) is fixedly connected to the lower end of the moving frame (204). The first guide rod (203) is slidably connected inside the guide seat (205). The first guide rod (203) is fixedly connected to the support plate (201).

3. The double-sided baking device for automotive carpet panels as described in claim 2, characterized in that: The power mechanism (7) includes a motor (701), a drive wheel (702), a driven wheel (703), and a belt (704). The lower end of the worktable (1) is fixedly connected to the motor (701), and the output end of the motor (701) is fixedly connected to the drive wheel (702). The left end of the first threaded rod (202) is fixedly connected to the driven wheel (703), and the driven wheel (703) and the drive wheel (702) are connected by a belt (704).

4. The double-sided baking device for automotive carpet panels as described in claim 2, characterized in that: The adjustment mechanism (3) includes a first handle (301), a bidirectional threaded rod (302), a movable seat (303), and a second guide rod (304). The movable frame (204) is rotatably connected to the bidirectional threaded rod (302). The front end of the bidirectional threaded rod (302) is fixedly connected to the first handle (301). The circumferential surface of the bidirectional threaded rod (302) is threadedly connected to the movable seat (303). There are two movable seats (303) and they are symmetrically distributed on the bidirectional threaded rod (302). The internal threads of the two movable seats (303) are in opposite directions. The movable seat (303) is slidably connected to the second guide rod (304). The second guide rod (304) is fixedly connected to the movable frame (204).

5. The double-sided baking device for automotive carpet panels as described in claim 4, characterized in that: The clamping mechanism (4) includes an L-shaped plate (401), a second threaded rod (402), a second handle (403), a clamping plate (404), and a third guide rod (405). The upper end of the movable seat (303) is fixedly connected to the L-shaped plate (401). The upper end of the L-shaped plate (401) is internally threaded with the second threaded rod (402). The upper end of the second threaded rod (402) is fixedly connected to the second handle (403). The lower end of the second threaded rod (402) is rotatably connected to the clamping plate (404). The upper end of the clamping plate (404) is fixedly connected to the third guide rod (405). The upper end of the third guide rod (405) passes through the upper end of the L-shaped plate (401) and is slidably connected to the L-shaped plate (401).

6. The apparatus of claim 1 wherein: the first and second heating elements are positioned to heat the first and second sides of the carpet panel simultaneously. The heating box (5) is equipped with heat preservation curtains (6) on both the left and right sides, and the upper end of the heat preservation curtains (6) is fixedly connected to the heating box (5). ​

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