Stacking device for sandwich nori production

Abstract

The utility model relates to an overlapping device for sandwich nori production, which comprises a device mounting plate, the backing material conveying roller set comprises a conveying belt I and two conveying rollers I, and the conveying belt I is tensioned on the peripheral surfaces of the two conveying rollers I; the material ejecting and conveying roller set comprises a conveying belt II and two conveying rollers II; the feeding mechanism comprises a jam feeding box, a flattening mechanism and a fruit and vegetable fragment feeding box; a jam feeding port is formed in the top of the jam feeding box, and a discharging pipe directly facing the top surface of the conveying belt I is arranged at the bottom of the jam feeding box; a smoothing wheel is arranged at the bottom of the smoothing mechanism; through the backing material conveying roller set and the top material conveying roller set, automatic conveying and overlapping of the sandwich nori can be achieved, and the double-layer sandwich nori is formed; compared with previous manual stacking, the production efficiency is remarkably improved, the occupied area of equipment can be reduced to the maximum extent through up-down arrangement, and meanwhile the manual operation cost is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of seaweed food processing equipment, specifically a stacking device for producing sandwich seaweed. Background Technology

[0002] Traditional seaweed sandwich production mainly relies on manual operation, including processes such as conveying seaweed sheets, spreading jam, sprinkling fruit and vegetable fragments, and multi-layer stacking. This production method has the following technical drawbacks:

[0003] (1) Low production efficiency: Manual operation is slow and cannot meet the needs of large-scale production, especially in the jam spreading and fruit and vegetable fragment spreading process, where manual operation cannot guarantee uniformity and consistency.

[0004] (2) Unstable product quality: Manual operation can easily lead to uneven thickness of jam application and uneven distribution of fruit and vegetable fragments, affecting the taste and appearance of the product. If the jam is too thick, the seaweed will soften; if it is too thin, the flavor will be affected. Accumulation or sparse distribution of fruit and vegetable fragments will reduce the quality of the product.

[0005] Therefore, there is an urgent need to develop a highly automated and easy-to-operate lamination device for the production of sandwich seaweed to improve production efficiency, ensure product quality, reduce production costs, and meet market demand. Utility Model Content

[0006] The technical problem to be solved by this utility model is to address the shortcomings of the existing technology by providing a stacking device for producing sandwich seaweed that can stack two layers of seaweed together and fill the space between them with jam and fruit and vegetable fragments.

[0007] The technical problem to be solved by this utility model is achieved through the following technical solution: a stacking device for producing sandwich seaweed, including a device mounting plate having;

[0008] The bottom material conveying roller assembly includes a conveyor belt I and two conveyor rollers I. The axes of the two conveyor rollers I are equidistant from the bottom surface of the device mounting plate. The conveyor belt I is tensioned on the outer circumference of the two conveyor rollers I to convey the sandwich seaweed on the conveyor belt I.

[0009] The top material conveying roller group is located above the bottom material conveying roller group. The top material conveying roller group includes a conveyor belt II and two conveying rollers II. The distance between the axis of the two conveying rollers II and the bottom surface of the device mounting plate is set from high to low according to the conveying direction of the sandwich seaweed on the conveyor belt II, so as to stack the sandwich seaweed on the conveyor belt II onto the sandwich seaweed on the conveyor belt I and form a double-layer sandwich seaweed.

[0010] It also includes a feeding mechanism, which is located on a device mounting plate between the bottom material conveying roller group and the top material conveying roller group. It includes a jam feeding box, a smoothing mechanism and a fruit and vegetable fragment feeding box arranged sequentially in the conveying direction of the sandwich seaweed on conveyor belt I.

[0011] The jam feeding box has a jam feeding port at the top and a discharge pipe at the bottom facing the top surface of conveyor belt I;

[0012] The bottom of the smoothing mechanism has a smoothing wheel that rolls in contact with the sandwich seaweed on the top surface of the conveyor belt I to smooth the jam thickness on the top surface of the sandwich seaweed.

[0013] The fruit and vegetable scrap feeding box has a fruit and vegetable scrap feeding port at the top and a discharge port at the bottom facing the top surface of conveyor belt I.

[0014] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the above-mentioned stacking device for producing sandwich seaweed has two mounting plates arranged one in front of the other, which are vertically arranged, and mounting grooves for placing conveyor roller I and conveyor roller II are opened on the two mounting plates.

[0015] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the above-mentioned stacking device for producing sandwich seaweed has a fixed plate fixedly installed on the device mounting plate near the fruit and vegetable fragment feeding box, and a vibration motor is fixedly installed on the side wall of the fixed plate. The power output end of the vibration motor is fixedly connected to the outer wall of the fruit and vegetable fragment feeding box, so as to vibrate and feed the fruit and vegetable fragments in the fruit and vegetable fragment feeding box.

[0016] The technical problem to be solved by this utility model can also be achieved through the following technical solution: the above-mentioned stacking device for producing sandwich seaweed, wherein the smoothing mechanism is located between the jam feeding box and the fruit and vegetable fragment feeding box on the device mounting plate, and includes;

[0017] The upper limit plate is fixed to the side wall of the device mounting plate, and a threaded hole is provided in the middle of it;

[0018] The lower limit plate is fixed to the side wall of the device mounting plate below the upper limit plate, and a square groove is provided in the middle of it;

[0019] The adjusting rod has a handle at the top and an external thread on its outer circumference that connects to the threaded hole.

[0020] An adjusting column is placed inside a square groove and has a clearance fit with the inner wall of the square groove. A rotary bearing is embedded in the top of the adjusting column, and the bottom end of the adjusting rod is placed in the inner ring of the rotary bearing.

[0021] The smoothing wheel is positioned directly above the conveyor belt I. The center of the smoothing wheel is hinged to the bottom of the adjusting column via a pin. By applying a rotational force to the handle, the adjusting column is driven to move vertically.

[0022] Compared with the prior art, the beneficial technical effects of this utility model are:

[0023] (1) The bottom material conveying roller group and the top material conveying roller group can realize the automated conveying and stacking of sandwich seaweed to form a double-layer sandwich seaweed. Compared with the previous manual stacking, the production efficiency is significantly improved. The vertical arrangement can minimize the equipment footprint and reduce the cost of manual operation.

[0024] (2) The jam feeding box and the fruit and vegetable fragment feeding box in the feeding mechanism are used to add jam and fruit and vegetable fragments respectively, and the discharge position is directly facing the top surface of conveyor belt I. During the stacking of two layers of sandwich seaweed, jam and fruit and vegetable fragments can also be added, integrating multiple functions to maximize the production capacity of sandwich seaweed.

[0025] (3) The smoothing mechanism effectively controls the thickness of the jam by rolling the smoothing wheel with the seaweed on the top surface of conveyor belt I, avoiding the problem of uneven jam distribution and further improving the quality consistency of the seaweed. At the same time, the design of the adjusting rod and adjusting column in the smoothing mechanism makes the height of the smoothing wheel adjustable, which can adapt to the production needs of seaweed with different thicknesses, and improves the flexibility and applicability of the device.

[0026] (4) The setting of the vibration motor enables the fruit and vegetable fragments in the fruit and vegetable fragment feeding box to vibrate and feed evenly, avoiding the accumulation or blockage of fruit and vegetable fragments during the feeding process, ensuring the smoothness and uniformity of feeding, and its structural design is reasonable. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0028] Figure label:

[0029] 1. Mounting plate; 2. Conveyor roller I; 3. Conveyor roller II; 4. Mounting groove; 5. Conveyor belt I; 6. Conveyor belt II; 7. Jam filling box; 8. Fruit and vegetable scrap filling box; 9. Jam filling port; 10. Discharge pipe; 11. Smoothing wheel; 12. Upper limit plate; 13. Lower limit plate; 14. Adjusting rod; 15. Handle; 16. Adjusting column; 17. Rotary bearing; 18. Fruit and vegetable scrap filling port; 19. Discharge port; 20. Fixing plate; 21. Vibration motor. Detailed Implementation

[0030] The specific technical solutions of this utility model are further described below with reference to the accompanying drawings, so as to enable those skilled in the art to further understand this utility model, without constituting a limitation on its rights.

[0031] Example 1, referring to Figure 1 A stacking device for producing sandwich seaweed includes a device mounting plate 1, which is formed into a roughly square plate structure. Two device mounting plates 1 are arranged one in front of the other, and are vertically arranged. Mounting grooves 4 are opened on the two device mounting plates 1 for placing conveyor roller I2 and conveyor roller II3. The mounting grooves 4 can be U-shaped grooves, and their design purpose is only to facilitate the placement of the device mounting plates 1. Both ends of the grooves can be rotatably installed in the U-shaped grooves through bearing seats (not shown in the figure) fixed to the bottom of the U-shaped grooves. In addition, a rotary power mechanism can be configured to rotate and drive the conveyor roller I2 and conveyor roller II3, such as a servo motor. The bottom material conveying roller group and the top material conveying roller group are placed between the two device mounting plates 1, and have on them;

[0032] The bottom material conveying roller assembly includes a conveyor belt I5 and two conveyor rollers I2. The size and specifications of the conveyor belt I5 and the conveyor rollers I2 can be selected according to the usage requirements. The axis of the two conveyor rollers I2 is equidistant from the bottom surface of the device mounting plate 1. The conveyor belt I5 is tensioned on the outer circumference of the two conveyor rollers I2 to convey the sandwich seaweed on the conveyor belt I5.

[0033] The top material conveying roller group is located above the bottom material conveying roller group. The top material conveying roller group includes a conveyor belt II6 and two conveyor rollers II3. The size and specifications of the conveyor belt II6 and the conveyor rollers II3 can be selected according to the usage requirements. The distance between the axis of the two conveyor rollers II3 and the bottom surface of the device mounting plate 1 is set from high to low according to the conveying direction of the sandwich seaweed on the conveyor belt II6. The specific height can be customized according to the customer's requirements. In this way, the sandwich seaweed on the conveyor belt II6 is superimposed on the sandwich seaweed on the conveyor belt I5 to form a double-layer sandwich seaweed.

[0034] In order to improve the functional integration of the device, we also include a feeding mechanism, which is located on the device mounting plate 1 between the bottom material conveying roller group and the top material conveying roller group. It includes a jam feeding box 7, a smoothing mechanism and a fruit and vegetable fragment feeding box 8 arranged in sequence according to the conveying direction of the sandwich seaweed on the conveyor belt I5. The jam feeding box 7 and the fruit and vegetable fragment feeding box 8 form a roughly square box structure.

[0035] The jam feeding box 7 has a jam feeding port 9 at the top and a discharge pipe 10 at the bottom facing the top surface of the conveyor belt I5. Jam can be added to the inside of the jam feeding box 7 through the jam feeding port 9. The number of discharge pipes 10 can be selected according to the usage requirements.

[0036] The smoothing mechanism has a smoothing wheel 11 at the bottom that rolls in contact with the seaweed filling on the top surface of the conveyor belt I5 to smooth the jam thickness on the top surface of the seaweed filling. The smoothing mechanism is located between the jam feeding box 7 and the fruit and vegetable fragment feeding box 8 on the device mounting plate 1.

[0037] The upper limit plate 12 is formed into a roughly square plate structure and is fixed to the side wall of the device mounting plate 1, with a threaded hole in the middle.

[0038] The lower limit plate 13 is formed into a roughly square plate structure and is fixed on the side wall of the device mounting plate 1 below the upper limit plate 12, with a square groove in the middle.

[0039] The adjusting rod 14 is formed into a generally cylindrical rod structure with a handle 15 at the top and an external thread that connects to the threaded hole on its outer peripheral surface.

[0040] The adjusting column 16 is formed into a roughly square column structure. It is placed in a square groove and has a clearance fit with the inner wall of the square groove. A rotary bearing 17 is embedded in the top of the adjusting column 16, and the bottom end of the adjusting rod 14 is placed in the inner ring of the rotary bearing 17.

[0041] The smoothing wheel 11 is positioned directly above the conveyor belt I5. The smoothing wheel 11 is rotatably mounted on the bottom end of the adjusting column 16. The center of the smoothing wheel 11 can be hinged to the bottom end of the adjusting column 16 via a pin. The smoothing wheel 11 can be purchased according to usage requirements. It can be a wheel with a circular cross-section. By applying rotational force to the handle 15, the adjusting column 16 is driven to move vertically. The adjustment height can be selected according to usage requirements. The distance between the bottom surface of the smoothing wheel 11 and the top surface of the conveyor belt I5 is the smoothing gap. The smoothing gap determines the thickness of the jam on the top surface of the seaweed filling.

[0042] The fruit and vegetable scrap feeding box 8 has a fruit and vegetable scrap feeding port 18 at the top and a discharge port 19 at the bottom facing the top surface of the conveyor belt I5. A fixing plate 20 is fixedly installed on the device mounting plate 1 near the fruit and vegetable scrap feeding box 8. The fixing plate 20 is formed into a roughly square plate structure. A vibration motor 21 is fixedly installed on the side wall of the fixing plate 20. The vibration motor 21 is existing technology, and its specifications and models can be selected according to the usage requirements. The power output end of the vibration motor 21 is fixedly connected to the outer wall of the fruit and vegetable scrap feeding box 8, so as to vibrate and feed the fruit and vegetable scraps in the fruit and vegetable scrap feeding box 8.

[0043] When the layering device for producing sandwich seaweed in Example 1 is used, conveyor belt I5 and conveyor belt II6 simultaneously transport the sandwich seaweed. The sandwich seaweed on conveyor belt I5 passes sequentially through jam feeding box 7, smoothing mechanism and fruit and vegetable fragment feeding box 8. The jam in jam feeding box 7 flows by gravity through discharge pipe 10 to the top surface of sandwich seaweed. Adjustable smoothing roller 11 presses the jam to a set thickness. Vibration motor 21 causes fruit and vegetable fragments in fruit and vegetable fragment feeding box 8 to be sprinkled on the jam-coated sandwich seaweed through discharge port 19. Finally, the top conveyor roller group stacks the upper layer of seaweed on the lower layer of seaweed to form a complete sandwich seaweed product. During this process, the operating parameters of conveyor belt I5, conveyor belt II6 and vibration motor 21 can be adjusted and selected according to user needs. Compared with traditional equipment, it significantly improves production efficiency, and the vertically arranged conveyor mechanism can minimize the equipment footprint and reduce manual labor.

Claims

1. A stacking device for producing sandwich seaweed, characterized in that: Includes a device mounting plate, which has; The bottom material conveying roller assembly includes a conveyor belt I and two conveyor rollers I. The axes of the two conveyor rollers I are equidistant from the bottom surface of the device mounting plate. The conveyor belt I is tensioned on the outer circumference of the two conveyor rollers I to convey the sandwich seaweed on the conveyor belt I. The top material conveying roller group is located above the bottom material conveying roller group. The top material conveying roller group includes a conveyor belt II and two conveying rollers II. The distance between the axis of the two conveying rollers II and the bottom surface of the device mounting plate is set from high to low according to the conveying direction of the sandwich seaweed on the conveyor belt II, so as to stack the sandwich seaweed on the conveyor belt II onto the sandwich seaweed on the conveyor belt I and form a double-layer sandwich seaweed. It also includes a feeding mechanism, which is located on a device mounting plate between the bottom material conveying roller group and the top material conveying roller group. It includes a jam feeding box, a smoothing mechanism and a fruit and vegetable fragment feeding box arranged sequentially in the conveying direction of the sandwich seaweed on conveyor belt I. The jam feeding box has a jam feeding port at the top and a discharge pipe at the bottom facing the top surface of conveyor belt I; The bottom of the smoothing mechanism has a smoothing wheel that rolls in contact with the sandwich seaweed on the top surface of the conveyor belt I to smooth the jam thickness on the top surface of the sandwich seaweed. The fruit and vegetable scrap feeding box has a fruit and vegetable scrap feeding port at the top and a discharge port at the bottom facing the top surface of conveyor belt I.

2. The stacking device for producing sandwich seaweed according to claim 1, characterized in that: The device mounting plate consists of two pieces, one in front of the other, arranged vertically. Mounting grooves for placing conveyor roller I and conveyor roller II are provided on the two mounting plates.

3. The stacking device for producing sandwich seaweed according to claim 1, characterized in that: A fixing plate is fixedly installed on the device mounting plate near the fruit and vegetable scrap feeding box. A vibration motor is fixedly installed on the side wall of the fixing plate. The power output end of the vibration motor is fixedly connected to the outer wall of the fruit and vegetable scrap feeding box, so as to vibrate and feed the fruit and vegetable scraps in the fruit and vegetable scrap feeding box.

4. The stacking device for producing sandwich seaweed according to claim 1, characterized in that: The smoothing mechanism is located between the jam filling box and the fruit and vegetable scrap filling box on the device mounting plate, and includes: The upper limit plate is fixed to the side wall of the device mounting plate, and a threaded hole is provided in the middle of it; The lower limit plate is fixed to the side wall of the device mounting plate below the upper limit plate, and a square groove is provided in the middle of it; The adjusting rod has a handle at the top and an external thread on its outer circumference that connects to the threaded hole. An adjusting column is placed inside a square groove and has a clearance fit with the inner wall of the square groove. A rotary bearing is embedded in the top of the adjusting column, and the bottom end of the adjusting rod is placed in the inner ring of the rotary bearing. The smoothing wheel is positioned directly above the conveyor belt I. The center of the smoothing wheel is hinged to the bottom of the adjusting column via a pin. By applying a rotational force to the handle, the adjusting column is driven to move vertically.

Images