Uniform coating device of PE high-barrier aluminum paper coating machine
By combining the coating roller and the scraper coating structure, the problems of uneven coating and material waste in PE high-barrier aluminum paper are solved, achieving uniform coating and material recycling, and improving the coating effect and the cleanliness of the conveyor belt.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG JIADALONG PACKAGING CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-24
AI Technical Summary
The existing PE high-barrier aluminum paper coating equipment has poor coating uniformity. In the early stage of coating, some areas are not completely coated, and excess material flows, causing waste and affecting the cleanliness of the conveyor belt.
It adopts a dual-structure design of coating roller and scraper coating structure. The coating roller is used for initial coating, and the scraper coating structure is used to homogenize the coating material. Combined with the servo motor driving the lead screw to adjust the height of the coating roller and the position of the scraper, the collection hopper recovers the excess coating material.
It improves coating uniformity, ensures coating effect, reduces material waste, maintains conveyor belt cleanliness, and adapts to coating requirements of different thicknesses.
Smart Images

Figure CN224157146U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum paper coating technology, and in particular to a uniform coating device for a PE high-barrier aluminum paper coating machine. Background Technology
[0002] High-barrier PE aluminum foil is a composite material that combines the properties of polyethylene (PE) and aluminum foil. Through a specific process, the two are bonded together to form a packaging material with high barrier properties. During the processing of high-barrier PE aluminum foil, its surface needs to be coated to improve its barrier properties, as well as its tear and puncture resistance, resulting in superior overall performance.
[0003] When coating high-barrier PE aluminum foil, a coating machine is used for the coating operation, and the coating device in the coating machine is the main component for achieving the coating. During the coating process, the high-barrier PE aluminum foil is placed on the coating machine, an appropriate amount of coating material is added, and the high-barrier PE aluminum foil moves on the coating machine while the coating device applies the coating material onto the high-barrier PE aluminum foil. However, existing coating devices, if using coating rollers for coating operations, generally have uneven coating uniformity. If coating blades are used for coating, the coating material cannot be quickly and evenly applied to the high-barrier PE aluminum foil in the early stages of coating, resulting in some areas of the high-barrier PE aluminum foil not being fully coated, which still affects the coating effect. At the same time, excess coating material will flow onto the conveyor belt and adhere to it, affecting the cleanliness of the conveyor belt and causing waste. Utility Model Content
[0004] The main purpose of this invention is to provide a uniform coating device for a PE high-barrier aluminum paper coating machine, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A uniform coating device for a PE high-barrier aluminum paper coating machine includes a fixed frame, a conveyor frame at the lower end of the fixed frame, a top plate at the upper end of the fixed frame, and a lifting seat on the fixed frame. A coating roller is connected to the lifting seat. A servo motor is installed on the top plate, and a drive screw connected to the conveyor frame is installed on the servo motor. A scraping coating structure is provided on the fixed frame. A material collection hopper is provided on the inner side of the conveyor frame, and a discharge pipe is provided at the lower end of the material collection hopper.
[0007] Preferably, the inner side of the conveyor frame is provided with a roller, and a conveyor belt is sleeved on the roller.
[0008] Preferably, the conveyor frame is provided with a chute, the lifting seat is provided with a slider, and the slider is disposed in the chute on the conveyor frame.
[0009] Preferably, the drive screw passes through the lifting seat and is threadedly connected to the lifting seat.
[0010] Preferably, the collecting hopper is located between two adjacent rollers, and one end of the collecting hopper is located between the upper and lower surfaces of the conveyor belt.
[0011] Preferably, the coating structure includes a mounting frame, a lifting plate, a guide post, and a V-shaped scraper. The mounting frame is fixed on a fixed frame, the lifting plate is fixedly connected to the guide post and passes through the mounting frame, and the V-shaped scraper is installed on the lower surface of the lifting plate.
[0012] Preferably, the scraping coating structure further includes an adjusting screw, a first adjusting wheel, a second adjusting wheel, and a residual material cleaning assembly. The adjusting screw is fixed on the lifting plate and passes through the mounting frame. The first adjusting wheel and the second adjusting wheel are threadedly connected to the adjusting screw, and the first adjusting wheel and the second adjusting wheel are located above and below the mounting frame, respectively. The residual material cleaning assembly is installed on the mounting frame, and the lower end of the residual material cleaning assembly contacts the conveyor belt.
[0013] Preferably, the waste material cleaning assembly includes a fixed plate, a movable hole, a movable block, a connecting rod, a scraper, an end cap, an adjusting rod, and a knob. The fixed plate is fixed on the mounting bracket, the movable hole is formed on the fixed plate, the movable block is slidably disposed in the movable hole, the connecting rod is fixedly connected to the scraper and is connected to the movable block, the end cap is fixed on the fixed plate, the adjusting rod is rotatably disposed on the fixed plate and passes through the movable block and the end cap, the adjusting rod is threadedly connected to the movable block, and the knob is fixed at the end of the adjusting rod.
[0014] Compared with the prior art, this utility model has the following beneficial effects: The uniform coating device of this PE high-barrier aluminum paper coating machine adopts a dual structure for coating through the setting of coating roller and scraper coating structure, which can increase the coating uniformity and ensure the coating effect. The scraper coating structure is equipped with lifting plate, guide column, adjusting screw and adjusting wheel, which can adjust the height of V-shaped scraper, improving the flexibility and adaptability of use. The V-shaped scraper can guide the coating in the middle position of the PE high-barrier aluminum paper to both sides, which can further increase the coating uniformity of the PE high-barrier aluminum paper. The residual material cleaning component can guide and clean the coating material flowing onto the conveyor belt, and use the collection hopper for recycling, which can ensure the cleanliness of the conveyor belt and recycle to avoid waste. The structure of adjusting rod, end cover, movable block, etc. can adjust the position of scraper, so that the scraper is as close as possible to the edge of PE high-barrier aluminum paper, ensuring the complete collection and cleaning of residual material. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the coating structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the residual material cleaning component of this utility model;
[0018] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle.
[0019] In the diagram: 1. Fixed frame; 2. Conveyor frame; 3. Top plate; 4. Lifting seat; 5. Coating roller; 6. Servo motor; 7. Drive screw; 8. Scraper coating structure; 801. Mounting frame; 802. Lifting plate; 803. Guide column; 804. V-shaped scraper; 805. Adjusting screw; 806. First adjusting wheel; 807. Second adjusting wheel; 808. Residual material cleaning assembly; 8081. Fixed plate; 8082. Movable hole; 8083. Movable block; 8084. Connecting rod; 8085. Scraper; 8086. End cover; 8087. Adjusting rod; 8088. Knob; 9. Roller; 10. Conveyor belt; 11. Collection hopper; 12. Discharge pipe. Detailed Implementation
[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] like Figures 1-4 As shown, a uniform coating device for a PE high-barrier aluminum paper coating machine includes a fixed frame 1, a conveyor frame 2 at the lower end of the fixed frame 1, a top plate 3 at the upper end of the fixed frame 1, a lifting seat 4 on the fixed frame 1, a coating roller 5 connected to the lifting seat 4, a servo motor 6 installed on the top plate 3, and a drive screw 7 connected to the conveyor frame 2 on the servo motor 6. A scraping coating structure 8 is provided on the fixed frame 1, a material collection hopper 11 is provided on the inner side of the conveyor frame 2, and a discharge pipe 12 is provided at the lower end of the material collection hopper 11.
[0022] A roller 9 is provided on the inner side of the conveyor frame 2, and a conveyor belt 10 is fitted on the roller 9. A groove is provided on the conveyor frame 2, and a slider is provided on the lifting seat 4, with the slider positioned within the groove on the conveyor frame 2. A drive screw 7 passes through the lifting seat 4 and is threadedly connected to the lifting seat 4. A collection hopper 11 is located between two adjacent rollers 9, with one end of the collection hopper 11 positioned between the upper and lower surfaces of the conveyor belt 10.
[0023] When coating PE high-barrier aluminum paper using a coating machine, the PE high-barrier aluminum paper is placed on the conveyor belt 10 on the conveyor frame 2. After the coating material is placed on the PE high-barrier aluminum paper, the conveyor is started. The roller 9 runs, carrying the conveyor belt 10, thereby moving the PE high-barrier aluminum paper. When the PE high-barrier aluminum paper moves to the coating roller 5, the coating roller 5 coats the coating material, making the coating material disperse on the surface of the PE high-barrier aluminum paper. When the PE high-barrier aluminum paper moves to the scraper coating structure 8, the scraper coating structure 8 further coats the dispersed coating material, which can improve the coating uniformity. As the PE high-barrier aluminum paper moves, the entire PE high-barrier aluminum paper can be removed after coating is completed. When needed, the servo motor 6 on the top plate 3 can be activated. The servo motor 6 drives the drive screw 7, which in turn moves the lifting seat 4 within the fixed frame 1, thereby changing the height of the coating roller 5. Simultaneously, the scraper coating structure 8 is adjusted to ensure the scraper component is at the appropriate height, allowing for coating operations. During the coating process, the scraper coating structure 8 can also guide excess coating material into the collection hopper 11, which is then discharged through the discharge pipe 12 for recycling, preventing waste.
[0024] According to the above implementation scheme, the scraping coating structure 8 includes a mounting frame 801, a lifting plate 802, a guide post 803, and a V-shaped scraper 804. The mounting frame 801 is fixed on the fixed frame 1. The lifting plate 802 is fixedly connected to the guide post 803 and passes through the mounting frame 801. The V-shaped scraper 804 is installed on the lower surface of the lifting plate 802. The scraping coating structure 8 also includes an adjusting screw 805, a first adjusting wheel 806, a second adjusting wheel 807, and a residual material cleaning assembly 808. The adjusting screw 805 is fixed on the lifting plate 802 and passes through the mounting frame 801. The first adjusting wheel 806 and the second adjusting wheel 807 are threadedly connected to the adjusting screw 805. The first adjusting wheel 806 and the second adjusting wheel 807 are located above and below the mounting frame 801, respectively. The residual material cleaning assembly 808 is installed on the mounting frame 801, and the lower end of the residual material cleaning assembly 808 contacts the conveyor belt 10.
[0025] Before using the scraper coating structure 8, the excess material cleaning component 808 is adjusted to contact the edge of the PE high-barrier aluminum paper without affecting its normal movement. During coating, the V-shaped scraper 804 mounted on the lifting plate 802 applies the coating material to the PE high-barrier aluminum paper. The V-shaped scraper 804 guides the coating material in the middle of the PE high-barrier aluminum paper, allowing it to reach the edges and improving coating uniformity. Excess coating material is guided into the collection hopper 11 by the excess material cleaning component 808. When needed, the height of the adjusting screw 805 can be adjusted using the first adjusting wheel 806 and the second adjusting wheel 807. The lifting plate 802, carrying the V-shaped scraper 804, moves on the mounting frame 801 via the guide post 803, changing the position of the V-shaped scraper 804 to suit different coating thickness requirements.
[0026] The waste material cleaning assembly 808 includes a fixed plate 8081, a movable hole 8082, a movable block 8083, a connecting rod 8084, a scraper 8085, an end cap 8086, an adjusting rod 8087, and a knob 8088. The fixed plate 8081 is fixed on the mounting bracket 801. The movable hole 8082 is opened on the fixed plate 8081. The movable block 8083 is slidably disposed in the movable hole 8082. The connecting rod 8084 is fixedly connected to the scraper 8085 and is connected to the movable block 8083. The end cap 8086 is fixed on the fixed plate 8081. The adjusting rod 8087 is rotatably disposed on the fixed plate 8081 and passes through the movable block 8083 and the end cap 8086. The adjusting rod 8087 is threadedly connected to the movable block 8083. The knob 8088 is fixed to the end of the adjusting rod 8087.
[0027] When using the residual material cleaning component 808, the position of the scraper 8085 is first adjusted. During adjustment, the adjusting rod 8087 is rotated via the knob 8088 on the end cover 8086. Driven by the adjusting rod 8087, the movable block 8083 moves through the movable hole 8082 on the fixed plate 8081, thereby moving the connecting rod 8084 and the scraper 8085, so that the scraper 8085 is in contact with the edge of the PE high-barrier aluminum foil. After adjustment, when in use, the coating material falling onto the conveyor belt 10 flows under the guidance of the scraper 8085, falling from the edge of the conveyor belt 10 into the collection hopper 11, improving the recycling effect and ensuring the cleanliness of the conveyor belt 10 while avoiding waste.
[0028] It should be noted that the coating roller 5 and the scraper coating structure 8 are used for coating in a dual structure, which can increase the coating uniformity and ensure the coating effect. The scraper coating structure 8 is equipped with a lifting plate 802, guide column 803, adjusting screw 805 and adjusting wheel, which can adjust the height of V-shaped scraper 804, improving the flexibility and adaptability of use. The V-shaped scraper 804 can guide the coating in the middle position of the PE high-barrier aluminum paper to both sides, which can further increase the coating uniformity of the PE high-barrier aluminum paper. The residual material cleaning component 808 can guide and clean the coating material flowing onto the conveyor belt 10, and use the collection hopper 11 for recycling, which can ensure the cleanliness of the conveyor belt 10 and recycle to avoid waste. The adjusting rod 8087, end cover 8086, movable block 8083 and other structures can adjust the position of scraper 8085, so that scraper 8085 is as close as possible to the edge of PE high-barrier aluminum paper, ensuring the complete collection and cleaning of residual material.
[0029] The foregoing describes the working principle, features, and beneficial effects of this utility model. Those skilled in the art will understand from the foregoing that it does not limit the utility model. The embodiments and description above illustrate the basic principles and features of this utility model. Various changes and improvements can be made to this utility model while remaining consistent with its concept, and all such improvements should fall within the scope of protection claimed by this utility model.
Claims
1. A uniform coating device for a PE high-barrier aluminum paper coating machine, comprising a fixed frame (1), wherein a conveyor frame (2) is provided at the lower end of the fixed frame (1), characterized in that: The upper end of the fixed frame (1) is provided with a top plate (3), and the fixed frame (1) is provided with a lifting seat (4). The lifting seat (4) is connected to a coating roller (5). The top plate (3) is equipped with a servo motor (6), and the servo motor (6) is provided with a drive screw (7) connected to the conveyor frame (2). The fixed frame (1) is provided with a scraping coating structure (8). The inner side of the conveyor frame (2) is provided with a material collection hopper (11), and the lower end of the material collection hopper (11) is provided with a discharge pipe (12).
2. The uniform coating device for a PE high-barrier aluminum paper coating machine according to claim 1, characterized in that: The inner side of the conveyor frame (2) is provided with a roller (9), and a conveyor belt (10) is sleeved on the roller (9).
3. The uniform coating device for a PE high-barrier aluminum paper coating machine according to claim 2, characterized in that: The conveyor frame (2) is provided with a sliding groove, and the lifting seat (4) is provided with a slider, which is located in the sliding groove on the conveyor frame (2).
4. The uniform coating device for a PE high-barrier aluminum paper coating machine according to claim 3, characterized in that: The drive screw (7) passes through the lifting seat (4) and is threadedly connected to the lifting seat (4).
5. The uniform coating device for a PE high-barrier aluminum paper coating machine according to claim 4, characterized in that: The collecting hopper (11) is located between two adjacent rollers (9), and one end of the collecting hopper (11) is located between the upper and lower surfaces of the conveyor belt (10).
6. The uniform coating device for a PE high-barrier aluminum paper coating machine according to claim 5, characterized in that: The coating structure (8) includes a mounting frame (801), a lifting plate (802), a guide post (803), and a V-shaped scraper (804). The mounting frame (801) is fixed on the fixed frame (1). The lifting plate (802) is fixedly connected to the guide post (803) and the lifting plate (802) passes through the mounting frame (801). The V-shaped scraper (804) is installed on the lower surface of the lifting plate (802).
7. The uniform coating device for a PE high-barrier aluminum paper coating machine according to claim 6, characterized in that: The scraping coating structure (8) further includes an adjusting screw (805), a first adjusting wheel (806), a second adjusting wheel (807), and a waste material cleaning assembly (808). The adjusting screw (805) is fixed on the lifting plate (802) and passes through the mounting frame (801). The first adjusting wheel (806) and the second adjusting wheel (807) are threadedly connected to the adjusting screw (805). The first adjusting wheel (806) and the second adjusting wheel (807) are located above and below the mounting frame (801), respectively. The waste material cleaning assembly (808) is installed on the mounting frame (801), and the lower end of the waste material cleaning assembly (808) contacts the conveyor belt (10).
8. The uniform coating device for a PE high-barrier aluminum paper coating machine according to claim 7, characterized in that: The residual material cleaning assembly (808) includes a fixed plate (8081), a movable hole (8082), a movable block (8083), a connecting rod (8084), a scraper (8085), an end cap (8086), an adjusting rod (8087), and a knob (8088). The fixed plate (8081) is fixed on the mounting bracket (801), the movable hole (8082) is opened on the fixed plate (8081), the movable block (8083) is slidably disposed in the movable hole (8082), and the connecting rod (8084) is fixed on the mounting bracket (8085). 84) The connecting rod (8084) is fixedly connected to the scraper (8085) and connected to the movable block (8083). The end cover (8086) is fixed on the fixed plate (8081). The adjusting rod (8087) is rotatably mounted on the fixed plate (8081) and passes through the movable block (8083) and the end cover (8086). The adjusting rod (8087) is threadedly connected to the movable block (8083). The knob (8088) is fixed at the end of the adjusting rod (8087).