Feeding and mixing device for ABS reclaimed material die casting
By designing recycled and virgin material cylinders, and combining them with a weighing sensor and a spiral channel in the mixing cylinder, the problem of uneven mixing of recycled and virgin ABS material was solved, achieving precise ratio control and efficient mixing process, thus meeting the requirements of continuous production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGYIN XINYI COLOR PRITING PACKAGING CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-04-24
AI Technical Summary
In existing technologies, the mixing of recycled ABS material and virgin material is uneven, which poses a risk of degradation and is inefficient, making it difficult to meet the needs of continuous production.
Materials are prepared using recycled and new material cylinders, and the mixing ratio is controlled by a weighing sensor. The mixing cylinder is used to mix the materials during the feeding process. Combined with the design of a vibrating motor and a spiral channel, the materials are accurately proportioned and uniformly mixed.
It achieves precise control of the ratio of recycled materials to virgin materials, improves mixing uniformity, reduces the risk of degradation caused by mechanical stirring, enhances production efficiency, and meets the needs of continuous production.
Smart Images

Figure CN224158757U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ABS recycled material die casting technology, and in particular relates to a feeding and mixing device for ABS recycled material die casting. Background Technology
[0002] Before die casting, ABS recycled materials need to be recycled, impurities (such as metals, other plastics, labels, etc.) removed, crushed, granulated and dried. Die casting involves injecting molten material into a mold through an extruder or other equipment and holding it under pressure and cooling for a period of time.
[0003] If plastics are recycled multiple times, the molecular chains may break, reducing their impact resistance and heat resistance. Therefore, 20-30% virgin material needs to be added before die casting, along with reinforcing agents and stabilizers. Since the amount of reinforcing agents and stabilizers added is small and easy to add, while the amount of virgin material added is larger and needs to be mixed with recycled material.
[0004] If recycled materials and virgin materials are directly fed into the extruder hopper separately, uneven mixing will occur. If a mixing device is set up before the extruder feed, the existing mixing device will have uneven mixing (differences in density and particle size can easily lead to stratification), degradation risk (multiple mixing or high-speed stirring may exacerbate the thermal and oxidative degradation of recycled materials and reduce melt strength), and low efficiency (manual feeding is not conducive to precise control and is labor-intensive, the mechanical mixing of the mixing blades is difficult to meet the needs of continuous production, and batch consistency is poor). Summary of the Invention
[0005] The purpose of this invention is to provide a feeding and mixing device for die casting of recycled ABS material. The device prepares the recycled material and the new material in the recycled material cylinder and the new material cylinder before feeding. The ratio of the two materials can be controlled by the weighing sensor. During feeding, the material in the recycled material cylinder and the new material cylinder is completely discharged, which controls the precise ratio of the single feeding amount and avoids repeated mixing. At the same time, the mixing cylinder design mixes the materials during the feeding process, which improves the mixing uniformity and reduces the risk of degradation caused by mechanical stirring. It also eliminates the need for repeated manual feeding, thus improving efficiency.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model is a feeding and mixing device for die casting of recycled ABS material, including a recycled material cylinder, a new material cylinder and a mixing material cylinder;
[0008] The bottom end of the recycled material cylinder is provided with an inner feed pipe;
[0009] The new material cylinder is concentrically sleeved on the circumference of the recycled material cylinder. The bottom end of the new material cylinder is provided with an eccentric part. The bottom end of the eccentric part is connected to an outer feed pipe. Both the inner feed pipe and the outer feed pipe are provided with switch valves. The diameter of the outer feed pipe is one-third of the diameter of the inner feed pipe.
[0010] The mixing cylinder has open top and bottom, and is concentrically positioned directly below the recycling cylinder without interfering with it. The bottom end of the inner feed pipe extends into the upper part of the mixing cylinder.
[0011] A central shaft is provided at the center of the mixing cylinder. A spiral plate is fixed between the central shaft and the mixing cylinder to form a spiral channel. An external pipe that communicates with the spiral channel is fixed on the circumferential side of the mixing cylinder. The end of the external pipe is connected to the external feed pipe through a flexible hose.
[0012] A vibration motor is fixed to the periphery of the mixing cylinder, and several lower support plates are fixed to the periphery of the mixing cylinder. Several upper support plates are fixed to the periphery of the bottom end of the recycling cylinder, and springs are fixed between the upper support plates and the lower support plates.
[0013] Furthermore, it also includes an outer frame, with several outer support plates fixed to the periphery of the new material cylinder, the outer frame being disposed below the several outer support plates, and weighing sensors being provided between the several outer support plates and the outer frame.
[0014] Furthermore, it also includes an extrusion device, which is equipped with a feed hopper, and the mixing cylinder is concentrically positioned directly above the feed hopper. The outer frame is fixed to the extrusion device by a bracket.
[0015] Furthermore, it also includes a control device, which includes a processor and several control units. The switching valves, weighing sensors, and vibration motors of the inner and outer feed pipes are all electrically connected to the processor.
[0016] Furthermore, the top of the recycled material cylinder is provided with a conical hopper, and the top peripheral side of the new material cylinder is connected to a receiving hopper through an inclined tube.
[0017] Furthermore, the outer pipe is inclinedly disposed on the outside of the mixing cylinder, and a reinforcing plate is fixed between the outer pipe and the mixing cylinder.
[0018] This utility model has the following beneficial effects:
[0019] 1. This utility model prepares recycled and new materials before feeding by using recycled material cylinders and new material cylinders. The ratio of the two can be controlled by a weighing sensor. During feeding, the materials in the recycled material cylinder and new material cylinder are completely discharged, which controls the precise ratio of the single feeding amount and avoids repeated mixing. At the same time, the mixing cylinder design mixes the materials during the feeding process, which improves the mixing uniformity and reduces the risk of degradation caused by mechanical stirring. It also eliminates the need for repeated manual feeding, thus improving efficiency.
[0020] 2. This utility model can be installed on an extruder through an outer frame. Its small size saves space and the corresponding internal material volume is small. During the pressure holding and cooling period of the die casting process, it can be fully prepared before material feeding without affecting the normal operation of the die casting process and meeting the needs of continuous production.
[0021] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the feeding and mixing device for die casting of recycled ABS material according to the present invention;
[0024] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0025] The attached diagram lists the components represented by each number as follows:
[0026] 1-Recycled material cylinder, 2-New material cylinder, 3-Mixing material cylinder, 4-Outer frame, 101-Inner feed pipe, 102-Upper support plate, 103-Spring, 104-Conical hopper, 201-Eccentric part, 202-Outer feed pipe, 203-Switch valve, 204-Outer support plate, 205-Weighing sensor, 206-Inclined pipe, 207-Receiving hopper, 301-Spindle rod, 302-Spiral plate, 303-Outer pipe, 304-Hose, 305-Vibration motor, 306-Lower support plate, 307-Firming rib. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0028] Please see Figure 1-2 As shown, this utility model is a feeding and mixing device for die casting of ABS recycled material, including a recycled material cylinder 1, a new material cylinder 2 and a mixing material cylinder 3;
[0029] The bottom end of the recycling cylinder 1 is provided with an inner feed pipe 101;
[0030] The new material cylinder 2 is concentrically sleeved around the side of the recycled material cylinder 1. The bottom end of the new material cylinder 2 is provided with an eccentric part 201. The bottom end of the eccentric part 201 is connected to an outer feed pipe 202. Both the inner feed pipe 101 and the outer feed pipe 202 are provided with a switch valve 203. The diameter of the outer feed pipe 202 is one-third of the diameter of the inner feed pipe 101.
[0031] The mixing cylinder 3 has open top and bottom. The mixing cylinder 3 is concentrically located directly below the recycling cylinder 1 and does not interfere with the recycling cylinder 1. The bottom end of the inner feed pipe 101 extends to the upper part of the mixing cylinder 3.
[0032] A shaft rod 301 is provided at the center of the mixing cylinder 3. A spiral plate 302 is fixed between the shaft rod 301 and the mixing cylinder 3 to form a spiral channel. An external pipe 303 communicating with the spiral channel is fixed on the circumferential side of the mixing cylinder 3. The end of the external pipe 303 is connected to the external discharge pipe 202 through a hose 304.
[0033] A vibration motor 305 is fixed to the side of the mixing cylinder 3. Several lower support plates 306 are fixed to the side of the mixing cylinder 3. Several upper support plates 102 are fixed to the side of the bottom end of the recycling cylinder 1. Springs 103 are fixed between the upper support plates 102 and the lower support plates 306.
[0034] Among them, such as Figure 1-2 As shown, it also includes an outer frame 4. Several outer support plates 204 are fixed on the sides of the new material cylinder 2. The outer frame 4 is set below the several outer support plates 204. Weighing sensors 205 are provided between the several outer support plates 204 and the outer frame 4.
[0035] It also includes an extrusion device, which is equipped with a feed hopper. The mixing cylinder 3 is concentrically positioned above the feed hopper, and the outer frame 4 is fixed to the extrusion device by a bracket.
[0036] It also includes a control device, which includes a processor and several control units. The switching valves 203 of the inner feed pipe 101 and the outer feed pipe 202, the weighing sensor 205 and the vibration motor 305 are all electrically connected to the processor.
[0037] Among them, such as Figure 1-2 As shown, the top of the recycled material cylinder 1 is provided with a conical hopper 104, and the top peripheral side of the new material cylinder 2 is connected to a receiving hopper 207 through an inclined tube 206.
[0038] Among them, such as Figure 1-2 As shown, the outer pipe 303 is inclinedly arranged on the outside of the mixing cylinder 3, and a stiffening plate 307 is fixed between the outer pipe 303 and the mixing cylinder 3.
[0039] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0040] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A feeding and mixing device for die casting of recycled ABS material, characterized in that: It includes a recycled material cylinder (1), a new material cylinder (2), and a mixing material cylinder (3); The bottom end of the recycling cylinder (1) is provided with an inner feed pipe (101). The new material cylinder (2) is concentrically sleeved on the circumference of the recycled material cylinder (1). The bottom end of the new material cylinder (2) is provided with an eccentric part (201). The bottom end of the eccentric part (201) is connected to an outer feed pipe (202). Both the inner feed pipe (101) and the outer feed pipe (202) are provided with a switch valve (203). The diameter of the outer feed pipe (202) is one-third of the diameter of the inner feed pipe (101). The mixing cylinder (3) is open at the top and bottom. The mixing cylinder (3) is concentrically arranged directly below the recycling cylinder (1) and does not interfere with the recycling cylinder (1). The bottom end of the inner feed pipe (101) extends to the upper part of the mixing cylinder (3). A spindle rod (301) is provided at the center of the mixing cylinder (3). A spiral plate (302) is fixed between the spindle rod (301) and the mixing cylinder (3) to form a spiral channel. An outer pipe (303) communicating with the spiral channel is fixed on the circumferential side of the mixing cylinder (3). The end of the outer pipe (303) is connected to the outer feed pipe (202) through a hose (304). A vibration motor (305) is fixed to the periphery of the mixing cylinder (3), and several lower support plates (306) are fixed to the periphery of the mixing cylinder (3). Several upper support plates (102) are fixed to the periphery of the bottom end of the recycling cylinder (1). Springs (103) are fixed between the several upper support plates (102) and the several lower support plates (306).
2. The feeding and mixing device for die casting of recycled ABS material according to claim 1, characterized in that, It also includes an outer frame (4), and several outer support plates (204) are fixed on the periphery of the new material cylinder (2). The outer frame (4) is set below the several outer support plates (204), and a weighing sensor (205) is provided between the several outer support plates (204) and the outer frame (4).
3. The feeding and mixing device for die casting of recycled ABS material according to claim 2, characterized in that, It also includes an extrusion device, which is equipped with a feed hopper. The mixing cylinder (3) is concentrically positioned directly above the feed hopper, and the outer frame (4) is fixed to the extrusion device by a bracket.
4. The feeding and mixing device for die casting of recycled ABS material according to claim 2, characterized in that, It also includes a control device, which includes a processor and several control units. The switching valves (203), weighing sensors (205) and vibration motors (305) of the inner feed pipe (101) and the outer feed pipe (202) are all electrically connected to the processor.
5. The feeding and mixing device for die casting of recycled ABS material according to claim 1, characterized in that, The top of the recycled material cylinder (1) is provided with a conical hopper (104), and the top periphery of the new material cylinder (2) is connected to a receiving hopper (207) through an inclined tube (206).
6. The feeding and mixing device for die casting of recycled ABS material according to claim 1, characterized in that, The outer pipe (303) is inclinedly arranged on the outside of the mixing cylinder (3), and a stiffening plate (307) is fixed between the outer pipe (303) and the mixing cylinder (3).