Heating device suitable for compressed air

Abstract

The utility model discloses a heating device suitable for compressed air, which comprises a heating box body, an inner cavity of the heating box body is divided into an air inlet chamber, a heating chamber and an air outlet chamber by a first partition plate and a second partition plate, the air inlet chamber, the heating chamber and the air outlet chamber are sequentially arranged, a heat exchange tube is arranged in the heating chamber, and two ends of the heat exchange tube are respectively fixed on the first partition plate and the second partition plate. The air inlet chamber and the air outlet chamber are communicated through a hollow cavity of the heat exchange pipe, the space between the heating chamber and the heat exchange pipe is filled with a heating medium, a heater is arranged in the heating chamber to heat the heating medium, and condensation plates are arranged in the air inlet chamber and the air outlet chamber; the compressed air in the heat exchange pipe is heated through the heating medium to vaporize moisture in the compressed air, and the moisture in the compressed air is cooled and condensed through contact between the compressed air and the condensation plate, so that the moisture content in the compressed air is greatly reduced, the compressed air transportation pipeline is effectively prevented from being frozen and blocked, and the service life of the compressed air transportation pipeline is prolonged. And mixed caking of water and dust of the dust remover is also reduced.

Description

Technical Field

[0001] This utility model relates to the field of air filtration technology, specifically to a heating device suitable for compressed air. Background Technology

[0002] Currently, the cement industry generally uses compressed air from air compressors as the dust collection air for cement kiln dust collectors. Compressed air from air compressors typically contains moisture. In cold weather, this moisture easily freezes and accumulates in the pipes, causing blockages or reduced flow, thus hindering effective dust collection. Furthermore, the moisture in the compressed air can easily condense with dust on the dust collector during dust collection, forming hard, difficult-to-remove clumps, causing blockages and making cleaning difficult.

[0003] In view of the above-mentioned defects, the creator of this utility model has finally obtained this utility model after a long period of research and practice. Utility Model Content

[0004] To address the aforementioned technical deficiencies, the present invention provides a heating device suitable for compressed air, comprising a heating chamber. A first partition plate and a second partition plate are disposed within the heating chamber, dividing the inner cavity of the heating chamber into an inlet chamber, a heating chamber, and an outlet chamber arranged sequentially. An inlet pipe and an outlet pipe are disposed on the heating chamber. The inlet pipe is disposed corresponding to and communicates with the inlet chamber, and the outlet pipe is disposed corresponding to and communicates with the outlet chamber. A heat exchange tube is disposed within the heating chamber, with both ends fixed to the first partition plate and the second partition plate, respectively. The inlet chamber and the outlet chamber are connected through the hollow cavity of the heat exchange tube. A heating medium is filled between the heating chamber and the heat exchange tube. A heater is disposed within the heating chamber to heat the heating medium. Condensation plates are disposed within the inlet chamber and the outlet chamber.

[0005] Preferably, the heating medium is a fully synthetic oil.

[0006] Preferably, the heating device for compressed air further includes a sensor and a control box, wherein the probe of the sensor is disposed in the heating chamber to detect the temperature of the heating medium, and the control box is connected to both the heater and the sensor.

[0007] Preferably, the heating chamber is provided with two sets of pipe groups, which are symmetrically arranged on both sides of the heating rod of the heater. Each pipe group includes several heat exchange tubes, and the heat exchange tubes in the same pipe group are arranged in a straight line in the vertical direction.

[0008] Preferably, the heating box body is provided with a vent hole corresponding to the heating chamber, the vent hole is located on the top of the heating box body, and the vent hole connects the heating chamber to the outside.

[0009] Preferably, both the air inlet chamber and the air outlet chamber are provided with drain pipes at their bottoms, and drain pipes are provided with drain valves for controlling the opening and closing of the drain pipes.

[0010] Preferably, the condenser plate is vertically arranged in the corresponding air inlet chamber and air outlet chamber, the condenser plate is a rectangular plate in whole, and the four sides of the condenser plate are provided with gaps between them and the inner wall of the heating box.

[0011] Preferably, the condenser plate is provided with a condensation channel, and an inlet pipe and an outlet pipe are fixedly provided at the top of the condenser plate. The inlet pipe and the outlet pipe are respectively provided at both ends of the condensation channel. The inlet pipe and the outlet pipe are fixedly provided on the heating box body. The condensate flows into the condensation channel through the inlet pipe and flows out of the condensation channel through the outlet pipe.

[0012] Preferably, the condensation channel within the condensation plate extends along an S-shaped or U-shaped curve.

[0013] Preferably, a support column is provided at the bottom of the condenser plate, the top end of the support column is connected to the condenser plate, and the bottom end is fixedly connected to the inner wall of the heating box.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model heats the compressed air in the heat exchange tube through the heating medium, causing the moisture in the compressed air to vaporize, and through the contact between the compressed air and the condenser plate, the moisture in the compressed air is cooled and condensed, thereby significantly reducing the moisture content in the compressed air, effectively preventing the freezing and blockage of the compressed air transport pipeline, and also reducing the mixing and agglomeration of moisture and dust in the dust collector. Attached Figure Description

[0015] Figure 1 This is a front view of the structure of the heating device suitable for compressed air;

[0016] Figure 2 This is a cross-sectional view of the heating chamber.

[0017] Figure 3 This is a cross-sectional view of the air intake chamber.

[0018] The numbers in the image represent:

[0019] 1-Heating chamber; 2-First partition plate; 3-Second partition plate; 4-Heat exchange tube; 5-Heater; 6-Condensing plate; 7-Inlet pipe; 8-Outlet pipe; 9-Sensor; 10-Control box; 11-Inlet chamber; 12-Heating chamber; 13-Outlet chamber; 14-Ventilation hole; 15-Drain pipe; 16-Drain valve; 51-Heating rod; 61-Condensation channel; 62-Liquid inlet pipe; 63-Liquid outlet pipe; 64-Support column. Detailed Implementation

[0020] The above-mentioned and other technical features and advantages of this utility model will be described in more detail below with reference to the accompanying drawings.

[0021] Example 1

[0022] like Figure 1 As shown, Figure 1 This is a front view of the structure of the heating device suitable for compressed air.

[0023] The heating device for compressed air according to this utility model includes a heating chamber 1. A first partition plate 2 and a second partition plate 3 are provided inside the heating chamber 1. The first partition plate 2 and the second partition plate 3 divide the inner cavity of the heating chamber 1 into an air inlet chamber 11, a heating chamber 12, and an air outlet chamber 13 arranged sequentially. An air inlet pipe 7 and an air outlet pipe 8 are provided on the heating chamber 1. The air inlet pipe 7 is positioned corresponding to and communicating with the air inlet chamber 11, and the air outlet pipe 8 is positioned corresponding to and communicating with the air outlet chamber 13. The heating chamber 12 is connected to the first partition plate 2 and the second partition plate 3 respectively. The air inlet chamber 11 and the air outlet chamber 13 are connected through the hollow cavity of the heat exchange tube 4. The space between the heating chamber 12 and the heat exchange tube 4 is filled with a heating medium. The heating chamber 12 is equipped with a heater 5 to heat the heating medium. The air inlet chamber 11 and the air outlet chamber 13 are equipped with condensing plates 6 so that the moisture in the compressed air can be collected on the condensing plates 6.

[0024] The heating medium is generally set as fully synthetic oil, and the maximum heating temperature of the fully synthetic oil is above 150°C, which can effectively heat the moisture in the compressed air to 100°C for vaporization.

[0025] Specifically, the outer edges of the first partition plate 2 and the second partition plate 3 are sealed to the inner wall of the heating box 1, thereby ensuring effective separation between the chambers by the first partition plate 2 and the second partition plate 3. Both the first partition plate 2 and the second partition plate 3 are provided with connection holes, and the heat exchange tube 4 is disposed in the corresponding connection hole and the connection hole is sealed to the outer wall of the heat exchange tube 4, thereby ensuring that the heat exchange tube 4 is sealed and isolated inside and outside, and the inside of the heat exchange tube 4 is connected to the air inlet chamber 11 and the air outlet chamber 13.

[0026] Preferably, the heating device for compressed air further includes a sensor 9 and a control box 10. The probe of the sensor 9 is disposed in the heating chamber 12 to detect the temperature of the heating medium. The control box 10 is connected to both the heater 5 and the sensor 9 to control the heating efficiency of the heater 5 in real time based on the temperature data detected by the sensor 9, so as to ensure the temperature of the heating medium is stable.

[0027] This invention heats the compressed air in the heat exchange tube 4 with the heating medium, causing the moisture in the compressed air to vaporize. The moisture in the compressed air is cooled and condensed through contact with the condenser plate 6, thereby significantly reducing the moisture content in the compressed air. This effectively prevents the compressed air transport pipeline from freezing and becoming blocked, and also reduces the mixing and clumping of moisture with dust in the dust collector.

[0028] Example 2

[0029] like Figure 2 As shown, Figure 2 The diagram shows a cross-sectional view of the heating chamber. The heating chamber 12 contains two sets of pipe groups, which are symmetrically arranged on both sides of the heating rod 51 of the heater 5. Each pipe group includes several heat exchange tubes 4, and the heat exchange tubes 4 of the same pipe group are arranged in a straight line in the vertical direction, thereby ensuring that the heater 5 heats the heating medium around each heat exchange tube 4 uniformly.

[0030] Preferably, the heating chamber 1 is provided with a vent 14 corresponding to the heating chamber 12. The vent 14 is located above the heating chamber 1 and connects the heating chamber 12 to the outside, so as to prevent the heating chamber 12 from being sealed and to ensure that the pressure of the heating medium in the heating chamber 12 is stable within a large temperature range.

[0031] Example 3

[0032] Both the air inlet chamber 11 and the air outlet chamber 13 are provided with drain pipes 15 at their bottoms. Each drain pipe 15 is equipped with a drain valve 16. The water condensed and collected by the condenser plate 6 falls to the bottom of the air inlet chamber 11 or the air outlet chamber 13 under its own gravity. By controlling the drain valve 16 to open and close the drain pipe 15, the water at the bottom of the air inlet chamber 11 and the air outlet chamber 13 is discharged.

[0033] The condenser plate 6 is vertically arranged in the corresponding air inlet chamber 11 and air outlet chamber 13. The condenser plate 6 is a rectangular plate, and there are gaps between the four sides of the condenser plate 6 and the inner wall of the heating box 1. The compressed air entering through the air inlet pipe 7 and the compressed air exiting through the air outlet pipe 8 are both diverted through the condenser plate 6 to improve the gas flow path and facilitate contact and condensation with the condenser plate 6. At the same time, it also ensures that the compressed air enters each of the heat exchange tubes 4 evenly.

[0034] like Figure 3 As shown, Figure 3 This is a cross-sectional view of the air intake chamber. Specifically, a condensation channel 61 is provided inside the condensing plate 6. An inlet pipe 62 and an outlet pipe 63 are fixedly provided at the top of the condensing plate 6. The inlet pipe 62 and the outlet pipe 63 are respectively provided at both ends of the condensation channel 61. The inlet pipe 62 and the outlet pipe 63 are fixedly provided on the heating box 1. The condensate flows into the condensation channel 61 through the inlet pipe 62 and flows out of the condensation channel 61 through the outlet pipe 63, thereby ensuring the condensation temperature of the condensing plate 6.

[0035] Compressed air entering through the air inlet pipe 7 or compressed air heated by the heat exchange pipe 4 comes into contact with the condenser plate 6 at a lower temperature, thereby achieving rapid condensation and liquefaction on the condenser plate 6, and sliding down under its own gravity to collect at the bottom of the heating box 1.

[0036] Preferably, the condensation channel 61 within the condensation plate 6 extends along an S-shaped or U-shaped curve to increase the coverage area of ​​the condensation channel 61 on the condensation plate 6, thereby ensuring uniform temperature on the condensation plate 6.

[0037] Generally, a support column 64 is provided at the bottom of the condenser plate 6. The top end of the support column 64 is connected to the condenser plate 6, and the bottom end is fixedly connected to the inner wall of the heating box 1, thereby improving the stability of the condenser plate 6 in the heating box 1 to resist the impact of compressed air.

[0038] The above description is merely a preferred embodiment of the present utility model and is illustrative rather than restrictive. Those skilled in the art will understand that many changes, modifications, and even equivalents can be made within the spirit and scope defined by the claims of the present utility model, all of which will fall within the protection scope of the present utility model.

Claims

1. A heating device suitable for compressed air, characterized in that, The device includes a heating chamber, inside which are a first partition plate and a second partition plate. The first partition plate and the second partition plate divide the inner cavity of the heating chamber into an air inlet chamber, a heating chamber, and an air outlet chamber arranged in sequence. An air inlet pipe and an air outlet pipe are provided on the heating chamber. The air inlet pipe is positioned corresponding to and communicating with the air inlet chamber, and the air outlet pipe is positioned corresponding to and communicating with the air outlet chamber. A heat exchange tube is provided in the heating chamber, with its two ends fixed to the first partition plate and the second partition plate, respectively. The air inlet chamber and the air outlet chamber are connected through the hollow cavity of the heat exchange tube. A heating medium is filled between the heating chamber and the heat exchange tube. A heater is provided in the heating chamber to heat the heating medium. A condenser plate is provided in both the air inlet chamber and the air outlet chamber.

2. The heating device for compressed air as described in claim 1, characterized in that, The heating medium is set as fully synthetic oil.

3. The heating device for compressed air as described in claim 1, characterized in that, The heating device for compressed air also includes a sensor and a control box. The sensor probe is disposed in the heating chamber to detect the temperature of the heating medium, and the control box is connected to both the heater and the sensor.

4. The heating device for compressed air as described in claim 1, characterized in that, The heating chamber is provided with two sets of pipe groups, which are symmetrically arranged on both sides of the heating rod of the heater. Each pipe group includes several heat exchange tubes, and the heat exchange tubes of the same pipe group are arranged in a straight line in the vertical direction.

5. The heating device for compressed air as described in claim 1, characterized in that, The heating box body is provided with a vent hole corresponding to the heating chamber. The vent hole is located on the top of the heating box body and connects the heating chamber to the outside.

6. The heating device for compressed air as described in claim 1, characterized in that, Both the air inlet chamber and the air outlet chamber are equipped with drain pipes at their bottoms, and drain valves are installed on the drain pipes to control their opening and closing.

7. The heating device for compressed air as described in claim 6, characterized in that, The condenser plate is vertically installed in the corresponding air inlet chamber and air outlet chamber. The condenser plate is rectangular in shape, and there are gaps between the four sides of the condenser plate and the inner wall of the heating box.

8. The heating device for compressed air as described in claim 7, characterized in that, The condenser plate is provided with a condensation channel. An inlet pipe and an outlet pipe are fixedly provided at the top of the condenser plate. The inlet pipe and the outlet pipe are respectively provided at both ends of the condensation channel. The inlet pipe and the outlet pipe are fixedly provided on the heating box. The condensate flows into the condensation channel through the inlet pipe and flows out of the condensation channel through the outlet pipe.

9. The heating device for compressed air as described in claim 8, characterized in that, The condensation channel within the condensation plate extends along an S-shaped or U-shaped curve.

10. The heating device for compressed air as described in claim 8, characterized in that, A support column is provided at the bottom of the condenser plate. The top end of the support column is connected to the condenser plate, and the bottom end is fixedly connected to the inner wall of the heating box.

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