Intelligent regulation and control epoxy resin pouring sealant automatic production equipment

Abstract

The utility model relates to intelligent regulation and control epoxy resin pouring sealant automatic production equipment, which belongs to the technical field of epoxy resin production, and comprises an automatic production equipment body and a purification cylinder, and a waste gas purification mechanism is arranged between the automatic production equipment body and the purification cylinder. And the waste gas purification mechanism comprises a mounting cylinder which is fixedly mounted on the surface of the automatic production equipment body and extends into the automatic production equipment body. According to the intelligent regulation and control epoxy resin pouring sealant automatic production equipment, the concentration of pollutants in waste gas can be monitored in real time through the online concentration monitor and the controller, and the controller precisely regulates and controls the power of the fan and the operation and closing of the ultraviolet lamp tube, the lateral air outlet electromagnetic valve and the electromagnetic valve according to monitored data; therefore, accurate control over the waste gas treatment process is achieved, the waste gas purification efficiency is improved, and waste of filtering resources caused by excessive treatment is avoided.

Description

Technical Field

[0001] This utility model relates to the field of epoxy resin production technology, specifically to an intelligent control system for automated production of epoxy resin potting compound. Background Technology

[0002] Epoxy resin potting compound is an adhesive with epoxy resin as its main component, widely used for potting and protection in the electronics, electrical, and mechanical fields. It possesses excellent insulation properties, chemical resistance, high-temperature resistance, and mechanical strength, effectively protecting electronic components from the effects of external environments such as moisture, dust, and chemical corrosion. Automated production equipment for epoxy resin potting compounds is a mechanical system specifically designed for the efficient and precise production of epoxy resin potting compounds. It typically includes multiple functional modules to meet different production needs.

[0003] During the production of epoxy resin potting compounds, the volatilization of raw materials and side reactions during the synthesis reaction produce small molecule substances. When the curing agent reacts with the epoxy resin, it releases some volatile organic compounds, generating waste gas. Therefore, effective waste gas treatment measures are required in the production process of epoxy resin potting compounds. However, the waste gas treatment devices in existing automated epoxy resin potting compound production equipment cannot accurately control the operating parameters of the waste gas treatment equipment according to the concentration of waste gas, resulting in low waste gas treatment efficiency or waste of filtration resources. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an intelligent control system for automated production of epoxy resin potting compounds. This system has the advantages of improving waste gas treatment efficiency and avoiding resource waste. It solves the problem that existing automated production equipment for epoxy resin potting compounds cannot accurately control the operating parameters of the waste gas treatment device according to the concentration of the waste gas, resulting in low waste gas treatment efficiency or waste of filtration resources.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent control epoxy resin potting compound automated production equipment, comprising an automated production equipment body and a purification cylinder, wherein an exhaust gas purification mechanism is provided between the automated production equipment body and the purification cylinder;

[0006] The exhaust gas purification mechanism includes an installation cylinder that is fixedly installed on the surface of the automated production equipment body and extends into the interior of the automated production equipment body. A fan and two online concentration monitors are fixedly installed inside the installation cylinder. The purification cylinder is equipped with an activated carbon filter pad, a silica gel adsorption pad, a modified zeolite pad, a solenoid valve, and a circular fixing frame. An ultraviolet lamp is fixedly installed on the inner surface of the circular fixing frame. A connecting sealing assembly is provided between the purification cylinder and the installation cylinder.

[0007] Furthermore, the connection sealing assembly includes a threaded cylinder fixedly installed on the top of the mounting cylinder, and an external threaded groove adapted to the threaded cylinder is opened on the outer surface of the purification cylinder. A sealing ring located inside the threaded cylinder is fixedly installed on the top of the mounting cylinder.

[0008] Furthermore, a grid baffle is fixedly installed inside the purification cylinder, and an internal threaded groove is opened on the inner side surface of the purification cylinder below the grid baffle. A threaded grid baffle is threadedly connected inside the internal threaded groove, and the activated carbon filter pad, silica gel adsorption pad and modified zeolite pad are located between the grid baffle and the threaded grid baffle.

[0009] Furthermore, a rotating handle is fixedly installed on the lower surface of the threaded mesh baffle. There are two rotating handles, which are symmetrically distributed on the lower surface of the threaded mesh baffle.

[0010] Furthermore, the side surface of the purification cylinder is fixed with two lateral air outlet solenoid valves. The two lateral air outlet solenoid valves are symmetrically distributed on the side surface of the purification cylinder and are connected to the inside of the purification cylinder. The lateral air outlet solenoid valves are located below the solenoid valves.

[0011] Furthermore, a controller is fixedly mounted on the side surface of the mounting cylinder, and the output end of the online concentration monitor is electrically connected to the input end of the controller. The output end of the controller is electrically connected to the input ends of the ultraviolet lamp, the side air outlet solenoid valve, the fan, and the solenoid valve.

[0012] Furthermore, the top of the purification cylinder is threadedly connected to a top cover, and the surface of the top cover has a plurality of air outlet holes.

[0013] Furthermore, there are multiple ultraviolet lamps, which are evenly distributed on the inner surface of the circular fixed frame.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] 1. This intelligent control epoxy resin potting compound automated production equipment can monitor the concentration of pollutants in the exhaust gas in real time through an online concentration monitor and controller. The controller accurately controls the power of the fan, the operation and closing of the ultraviolet lamp, the side exhaust solenoid valve and the solenoid valve based on the monitoring data, thereby realizing precise control of the exhaust gas treatment process. This not only improves the efficiency of exhaust gas purification, but also avoids the waste of filtration resources caused by over-treatment.

[0016] 2. This intelligent control epoxy resin potting compound automated production equipment uses multiple filter media, including activated carbon filter pads, silica gel adsorption pads, and modified zeolite pads, inside the purification cylinder. These media have different adsorption and filtration characteristics and can work synergistically to effectively remove various pollutants from the exhaust gas. At the same time, the design of the mesh baffle and the threaded mesh baffle makes the filter media easy to install and replace, and facilitates maintenance and management. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the purification cylinder and the mounting cylinder of this utility model;

[0019] Figure 3 This is a schematic diagram of the mesh baffle structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the threaded mesh baffle structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the internal structure of the purification cylinder of this utility model;

[0022] Figure 6 This is a schematic diagram of the circular fixed frame structure of this utility model.

[0023] In the diagram: 1. Automated production equipment body; 2. Purification cylinder; 3. Mounting cylinder; 4. Fan; 5. Online concentration monitor; 6. Activated carbon filter pad; 7. Silica gel adsorption pad; 8. Modified zeolite pad; 9. Solenoid valve; 10. Circular fixing frame; 11. Ultraviolet lamp tube; 12. Threaded cylinder; 13. External threaded groove; 14. Sealing ring; 15. Mesh baffle; 16. Internal threaded groove; 17. Threaded mesh baffle; 18. Rotating handle; 19. Side air outlet solenoid valve; 20. Controller; 21. Air outlet; 22. Top cover. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 6This embodiment of an intelligent control epoxy resin potting compound automated production equipment includes an automated production equipment body 1 and a purification cylinder 2. An exhaust gas purification mechanism is provided between the automated production equipment body 1 and the purification cylinder 2. The exhaust gas purification mechanism includes an installation cylinder 3 fixedly installed on the surface of the automated production equipment body 1 and extending into the interior of the automated production equipment body 1. A fan 4 and two online concentration monitors 5 are fixedly installed inside the installation cylinder 3. The purification cylinder 2 is provided with an activated carbon filter pad 6, a silica gel adsorption pad 7, a modified zeolite pad 8, a solenoid valve 9, and a circular fixing frame 10. A top cover 22 is threadedly connected to the top of the purification cylinder 2. A plurality of air outlet holes 21 are opened on the surface of the top cover 22.

[0026] The purification cylinder 2 has a grid baffle 15 fixedly installed inside. The inner side surface of the purification cylinder 2 has an internal threaded groove 16 located below the grid baffle 15. The internal threaded groove 16 is threadedly connected to a threaded grid baffle 17. The activated carbon filter pad 6, the silica gel adsorption pad 7, and the modified zeolite pad 8 are located between the grid baffle 15 and the threaded grid baffle 17.

[0027] It should be noted that two rotating handles 18 are fixedly installed on the lower surface of the threaded mesh baffle 17. The two rotating handles 18 are symmetrically distributed on the lower surface of the threaded mesh baffle 17.

[0028] An ultraviolet lamp tube 11 is fixedly installed on the inner surface of the circular fixed frame 10. There are multiple ultraviolet lamp tubes 11, which are evenly distributed on the inner surface of the circular fixed frame 10.

[0029] A connection sealing assembly is provided between the purification cylinder 2 and the mounting cylinder 3. The connection sealing assembly includes a threaded cylinder 12 fixedly installed on the top of the mounting cylinder 3. An external threaded groove 13 adapted to the threaded cylinder 12 is opened on the outer surface of the purification cylinder 2. A sealing ring 14 located inside the threaded cylinder 12 is fixedly installed on the top of the mounting cylinder 3.

[0030] Two lateral air outlet solenoid valves 19 are fixed on the side surface of the purification cylinder 2. The two lateral air outlet solenoid valves 19 are symmetrically distributed on the side surface of the purification cylinder 2 and are connected to the inside of the purification cylinder 2. The lateral air outlet solenoid valves 19 are located below the solenoid valve 9. A controller 20 is fixedly installed on the side surface of the mounting cylinder 3. The output end of the online concentration monitor 5 is electrically connected to the input end of the controller 20. The output end of the controller 20 is electrically connected to the input end of the ultraviolet lamp 11, the lateral air outlet solenoid valves 19, the fan 4, and the solenoid valve 9.

[0031] It should be noted that in this embodiment, the output terminal of the online concentration monitor 5 is electrically connected to the input terminal of the controller 20, and the electrical connection between the output terminal of the controller 20 and the input terminals of the ultraviolet lamp 11, the side air outlet solenoid valve 19, the fan 4 and the solenoid valve 9 is for program output control signals and power supply connection.

[0032] The working principle of the above embodiments is as follows:

[0033] First, the waste gas generated during the production process of the automated production equipment 1 is drawn in by the fan 4 through the mounting cylinder 3. The online concentration monitor 5 inside the mounting cylinder 3 can monitor the pollutant concentration of the drawn-in waste gas in real time. The waste gas then enters the purification cylinder 2, and then passes through the activated carbon filter pad 6, the silica gel adsorption pad 7, and the modified zeolite pad 8. The activated carbon filter pad 6, the silica gel adsorption pad 7, and the modified zeolite pad 8 effectively remove pollutants from the waste gas by utilizing their adsorption and filtration properties. The ultraviolet light emitted by the ultraviolet lamp 11 inside the circular fixed frame 10 can further decompose the organic pollutants in the waste gas, improving the purification efficiency. When the online concentration monitor 5 detects that the waste gas concentration does not exceed the preset threshold, the solenoid valve 9 closes and the side exhaust solenoid valve 19 opens. At this time, the ultraviolet lamp 11 does not work, and the waste gas passes through the activated carbon filter. After filtration and purification by pad 6, silica gel adsorption pad 7, and modified zeolite pad 8, the gas is discharged through the side exhaust solenoid valve 19. When the online concentration monitor 5 detects that the exhaust gas concentration exceeds the preset threshold, the controller 20 receives the signal and automatically adjusts the speed of the fan 4 to increase the intake of exhaust gas. At the same time, the controller 20 closes the side exhaust solenoid valve 19 and opens the solenoid valve 9. The purified exhaust gas is finally discharged through the air outlet 21 on the top cover 20 of the purification cylinder 2. The top cover 20 and the purification cylinder 2 are connected by threads. The purification cylinder 2 can be separated from the automated production equipment body 1 by twisting the purification cylinder 2. The threaded mesh baffle 17 can be easily disassembled by rotating the rotating handle 18 on the lower surface of the threaded mesh baffle 17, and then the activated carbon filter pad 6, silica gel adsorption pad 7, and modified zeolite pad 8 can be removed and replaced.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated production equipment for intelligent control of epoxy resin potting compound, comprising an automated production equipment body (1) and a purification cylinder (2), characterized in that: A waste gas purification mechanism is provided between the main body (1) of the automated production equipment and the purification cylinder (2); The exhaust gas purification mechanism includes an installation cylinder (3) that is fixedly installed on the surface of the automated production equipment body (1) and extends into the interior of the automated production equipment body (1). A fan (4) and two online concentration monitors (5) are fixedly installed inside the installation cylinder (3). An activated carbon filter pad (6), a silica gel adsorption pad (7), a modified zeolite pad (8), a solenoid valve (9), and a circular fixing frame (10) are provided inside the purification cylinder (2). An ultraviolet lamp tube (11) is fixedly installed on the inner surface of the circular fixing frame (10). A connecting sealing assembly is provided between the purification cylinder (2) and the installation cylinder (3).

2. The intelligent control epoxy resin potting compound automated production equipment according to claim 1, characterized in that: The connection sealing assembly includes a threaded cylinder (12) fixedly installed on the top of the mounting cylinder (3), and an external threaded groove (13) adapted to the threaded cylinder (12) is opened on the outer surface of the purification cylinder (2). A sealing ring (14) located inside the threaded cylinder (12) is fixedly installed on the top of the mounting cylinder (3).

3. The intelligent control epoxy resin potting compound automated production equipment according to claim 1, characterized in that: The purification cylinder (2) is fixedly installed with a grid baffle (15). The inner side surface of the purification cylinder (2) is provided with an internal threaded groove (16) located below the grid baffle (15). The internal threaded groove (16) is threadedly connected to a threaded grid baffle (17). The activated carbon filter pad (6), the silica gel adsorption pad (7) and the modified zeolite pad (8) are located between the grid baffle (15) and the threaded grid baffle (17).

4. The intelligent control epoxy resin potting compound automated production equipment according to claim 3, characterized in that: A rotating handle (18) is fixedly installed on the lower surface of the threaded mesh baffle (17). There are two rotating handles (18), which are symmetrically distributed on the lower surface of the threaded mesh baffle (17).

5. The intelligent control epoxy resin potting compound automated production equipment according to claim 1, characterized in that: The purification cylinder (2) has two fixed lateral air outlet solenoid valves (19) on its side surface. The two lateral air outlet solenoid valves (19) are symmetrically distributed on the side surface of the purification cylinder (2) and connected to the inside of the purification cylinder (2). The lateral air outlet solenoid valves (19) are located below the solenoid valve (9).

6. The intelligent control epoxy resin potting compound automated production equipment according to claim 5, characterized in that: A controller (20) is fixedly installed on the side surface of the mounting cylinder (3). The output end of the online concentration monitor (5) is electrically connected to the input end of the controller (20). The output end of the controller (20) is electrically connected to the input ends of the ultraviolet lamp (11), the side air outlet solenoid valve (19), the fan (4), and the solenoid valve (9).

7. The intelligent control epoxy resin potting compound automated production equipment according to claim 1, characterized in that: The top of the purification cylinder (2) is threadedly connected to a top cover (22), and the surface of the top cover (22) has a number of air outlet holes (21).

8. The intelligent control epoxy resin potting compound automated production equipment according to claim 1, characterized in that: The number of ultraviolet lamps (11) is multiple, and the multiple ultraviolet lamps (11) are evenly distributed on the inner surface of the circular fixing frame (10).

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