Assembly line feed additive mixing equipment

Abstract

The utility model discloses assembly line feed additive mixing equipment, and belongs to the technical field of livestock breeding equipment, the assembly line feed additive mixing equipment comprises an electric control device, the electric control device is electrically connected with a conveying belt, the conveying belt is cooperatively provided with a water-melting additive assembly, and the rear end of the conveying belt is cooperatively provided with a non-water-melting additive assembly; the melt water additive assembly comprises a liquid medicine mixing barrel, a stirring assembly is arranged in the liquid medicine mixing barrel, the liquid medicine mixing barrel is communicated with a liquid conveying pipe, and a high-pressure fan-shaped spray head corresponding to the conveying belt is arranged at the outer end of the liquid conveying pipe. The conveying belt is electrically connected with the electric control device, the water melting additive assembly and the non-water melting additive assembly are arranged, and the water melting additive assembly and the non-water melting additive assembly are both electrically connected with the electric control device. Water-soluble and water-insoluble additives or medicines can be added into the feed at the same time. The speed is automatically controlled through the electric control device, automatic control over uniform additive adding is achieved, the automation degree is high, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of livestock breeding equipment, specifically relating to a feed additive mixing equipment for an assembly line. Background Technology

[0002] Currently, feed mixers are key equipment in livestock farming, used for various feed additives and medications, and are widely applied in farms and feed processing plants. Existing feed mixers use a motor-driven paddle-type mixing structure to add the required liquid feed and mix the materials.

[0003] The problem with existing technology is that some feeds are water-soluble and some are not, but existing feed mixers cannot add both water-soluble and water-insoluble additives or drugs at the same time.

[0004] The existing equipment mixes one batch of material, and then processes the next batch after the material is discharged. This results in low automation and low production efficiency. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide a production line feed additive mixing equipment, which solves the problems mentioned in the background art.

[0006] The purpose of this invention is achieved as follows: A feed additive mixing equipment for a production line includes an electrical control device electrically connected to a conveyor belt. The conveyor belt is fitted with a water-soluble additive component, and a non-water-soluble additive component is fitted at its rear end. The water-soluble additive component includes a liquid mixing tank, inside which a stirring component is installed. The liquid mixing tank is connected to a delivery pipe, and the outer end of the delivery pipe is fitted with a high-pressure fan-shaped nozzle corresponding to the conveyor belt. By electrically connecting the conveyor belt to the electrical control device and installing both the water-soluble and non-water-soluble additive components, both of which are electrically connected to the electrical control device, in use, when mixing a specified amount of additive according to a specified amount of feed, if the required dosage is large, the electrical control device controls the conveyor belt to move at a slower speed, allowing the high-pressure fan-shaped nozzle to evenly spray the additive onto the feed above the conveyor belt. Conversely, if the required dosage is small, the conveyor belt moves at a faster speed, and the high-pressure fan-shaped nozzle still evenly sprays the additive onto the feed. High-pressure fan-shaped nozzles are used to spray water-soluble additives, while non-water-soluble additive components are used to add non-water-soluble additives, enabling the simultaneous addition of both water-soluble and non-water-soluble additives or medications to feed. The speed is automatically controlled by an electronic control device, ensuring uniform and automated additive addition, resulting in a high degree of automation and improved production efficiency.

[0007] Furthermore, the non-water-soluble additive assembly includes a lower hopper, inside which a feeding component is installed. The feeding component includes a first motor fixedly mounted above the lower hopper, the output shaft of which is connected to a first rotating shaft, and an auger is spirally and fixedly mounted around the outside of the first rotating shaft. In use, when the feed passes through the conveyor belt, water-soluble additives are added. As the conveyor belt moves, the feed with added water-soluble additives enters the lower hopper, which contains non-water-soluble additives. During the rotation of the first rotating shaft and the auger, the non-water-soluble additives are mixed with the feed, and finally output to the next process.

[0008] Furthermore, it also includes an upper hopper, which is correspondingly arranged with the conveyor belt. The upper hopper is equipped with a vibration device and a material shortage sensor, and a valve is installed at the lower end of the upper hopper. In use, a drainage hole is opened on the feed tower, and feed is introduced into the upper hopper of the equipment through a pipe. Under the action of the vibration device, the feed is evenly spread above the conveyor belt.

[0009] Furthermore, the stirring assembly includes a second motor fixedly mounted above the drug solution mixing tank. The output shaft of the second motor is connected to a stirring shaft, and a disc is fixedly mounted at the lower end of the stirring shaft. Multiple upward-curving blades and downward-curving blades are fixedly mounted on the peripheral sidewall of the disc. In use, the rotation of the second motor drives the stirring shaft, disc, and the upward-curving blades and downward-curving blades to rotate, thus uniformly stirring the water-soluble additive drug.

[0010] Furthermore, a water pump is connected to the infusion tube, and a pressure sensor is installed inside the infusion tube. Baffles are installed on the sides and middle of the conveyor belt. The electrical control device includes a microcontroller, which is electrically connected to the drive motor of the conveyor belt. The microcontroller is also electrically connected to the stirring assembly, high-pressure fan-shaped nozzle, feeding assembly, vibration device, material shortage sensor, valves, water pump, and pressure sensor.

[0011] The beneficial effects of this invention are as follows: The electronic control device automatically controls the speed, achieving automatic and uniform addition of additives, resulting in a high degree of automation and improved production efficiency. During use, when mixing a specified amount of additive with a specified amount of feed, if the required dosage is large, the electronic control device automatically controls the conveyor belt to move at a slower speed, allowing the high-pressure fan-shaped nozzles to evenly spray the additive onto the feed above the conveyor belt. Conversely, if the required dosage is small, the conveyor belt moves at a faster speed, and the high-pressure fan-shaped nozzles still evenly spray the additive onto the feed. The high-pressure fan-shaped nozzles are used to spray water-soluble additives, while the non-water-soluble additive component is used to add water-insoluble additives, enabling the simultaneous addition of both water-soluble and water-insoluble additives or medicines to the feed. A second motor rotates the stirring shaft, disc, and upper and lower baffles, uniformly mixing the water-soluble additives. The automatic calculation of the feeding speed ensures a balanced mixing value between the conveyor belt's feed volume and the sprayed medicine. Multiple batches of processing quantities can be input according to actual needs to achieve automated material mixing on an assembly line.

[0012] This invention creates equipment with low cost, uniform mixing, safe operation, and even drug administration, saving on additive costs. It can be automated in production lines, greatly saving labor costs. Combined with a control system, it can be extended to downstream feed lines in farms to achieve automated quantitative feeding of animals, saving grain. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the stirring assembly structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the first rotating shaft structure of this utility model.

[0016] In the diagram: 1 Electrical control device, 2 Conveyor belt, 3 Medicine mixing tank, 4 Infusion pipe, 5 High-pressure fan-shaped nozzle, 6 Lower hopper, 7 First motor, 8 First rotating shaft, 9 Screwdriver, 10 Upper hopper, 11 Vibration device, 12 Material shortage sensor, 13 Valve, 14 Second motor, 15 Stirring shaft, 16 Disc, 17 Upper lifting plate, 18 Lower lifting plate, 19 Water pump, 20 Pressure sensor, 21 Baffle. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings. It should be noted that all directional terms such as up, down, front, back, left, and right appearing in the present invention are not intended to limit the present invention, but are only used to more clearly explain and interpret the present invention. Example

[0018] like Figure 1-3 As shown, this embodiment discloses a feed additive mixing equipment for a production line, which includes an electrical control device 1. The electrical control device 1 is electrically connected to a conveyor belt 2. The conveyor belt 2 is equipped with a water-soluble additive component and a non-water-soluble additive component. The water-soluble additive component includes a liquid mixing tank 3, which has a stirring component inside. The liquid mixing tank 3 is connected to a delivery pipe 4, and the outer end of the delivery pipe 4 is equipped with a high-pressure fan-shaped nozzle 5 corresponding to the conveyor belt 2. By electrically connecting the conveyor belt 2 to the electrical control device 1 and providing the water-soluble additive component and the non-water-soluble additive component, both of which are electrically connected to the electrical control device 1, the system achieves this. In use, when mixing a specified amount of additive with a specified amount of feed, if the required dosage is large, the electronic control device 1 controls the conveyor belt 2 to move at a slower speed, allowing the high-pressure fan-shaped nozzles 5 to evenly spray the additive onto the feed above the conveyor belt 2. Conversely, if the required dosage is small, the conveyor belt 2 moves at a faster speed, and the high-pressure fan-shaped nozzles 5 still evenly spray the additive onto the feed. The high-pressure fan-shaped nozzles 5 are used to spray water-soluble additives, while the non-water-soluble additive component is used to add water-insoluble additives, enabling the simultaneous addition of both water-soluble and water-insoluble additives or drugs to the feed. The electronic control device 1 automatically controls the speed, achieving automatic and uniform additive addition, resulting in a high degree of automation and improved production efficiency. Example

[0019] like Figure 1-3As shown, this embodiment discloses a feed additive mixing equipment for a production line, which includes an electrical control device 1. The electrical control device 1 is electrically connected to a conveyor belt 2. The conveyor belt 2 is equipped with a water-soluble additive component and a non-water-soluble additive component. The water-soluble additive component includes a liquid mixing tank 3, which has a stirring component inside. The liquid mixing tank 3 is connected to a delivery pipe 4, and the outer end of the delivery pipe 4 is equipped with a high-pressure fan-shaped nozzle 5 corresponding to the conveyor belt 2. By electrically connecting the conveyor belt 2 to the electrical control device 1 and providing the water-soluble additive component and the non-water-soluble additive component, both of which are electrically connected to the electrical control device 1, the system achieves this. In use, when mixing a specified amount of additive with a specified amount of feed, if the required dosage is large, the electronic control device 1 controls the conveyor belt 2 to move at a slower speed, allowing the high-pressure fan-shaped nozzles 5 to evenly spray the additive onto the feed above the conveyor belt 2. Conversely, if the required dosage is small, the conveyor belt 2 moves at a faster speed, and the high-pressure fan-shaped nozzles 5 still evenly spray the additive onto the feed. The high-pressure fan-shaped nozzles 5 are used to spray water-soluble additives, while the non-water-soluble additive component is used to add water-insoluble additives, enabling the simultaneous addition of both water-soluble and water-insoluble additives or drugs to the feed. The electronic control device 1 automatically controls the speed, achieving automatic and uniform additive addition, resulting in a high degree of automation and improved production efficiency.

[0020] In this embodiment, the non-water-soluble additive assembly includes a lower hopper 6, inside which a feeding component is installed. The feeding component includes a first motor 7 fixedly mounted above the lower hopper 6. The output shaft of the first motor 7 is connected to a first rotating shaft 8, and an auger 9 is spirally and fixedly mounted around the outside of the first rotating shaft 8. In use, when the feed passes through the conveyor belt 2, water-soluble additives are added. As the conveyor belt 2 moves, the feed with added water-soluble additives enters the lower hopper 6, which contains non-water-soluble additives. During the rotation of the first rotating shaft 8 and the auger 9, the non-water-soluble additives are mixed with the feed, and finally output to the next process.

[0021] In this embodiment, an upper hopper 10 is also included, which is correspondingly arranged with the conveyor belt 2. A vibration device 11 and a material shortage sensor 12 are installed inside the upper hopper 10, and a valve 13 is installed at the lower end of the upper hopper 10. In use, a drainage hole is provided on the feed tower, and feed is introduced into the upper hopper 10 of the equipment through a pipe. Under the action of the vibration device 11, the feed is evenly spread above the conveyor belt 2.

[0022] In this embodiment, the stirring assembly includes a second motor 14 fixedly mounted above the medicine mixing tank 3. The output shaft of the second motor 14 is connected to a stirring shaft 15. A disc 16 is fixedly mounted at the lower end of the stirring shaft 15, and multiple upward-curving blades 17 and downward-curving blades 18 are fixedly mounted on the peripheral sidewall of the disc 16. In use, the rotation of the second motor 14 drives the stirring shaft 15, the disc 16, and the upward-curving blades 17 and downward-curving blades 18 to rotate, thereby stirring the water-soluble additive medicine evenly.

[0023] In this embodiment, a water pump 19 is connected to the infusion pipe 4, and a pressure sensor 20 is installed inside the infusion pipe 4. A baffle 21 is provided on the side of the conveyor belt 2. The electronic control device 1 includes a microcontroller, which is electrically connected to the drive motor of the conveyor belt 2, and is also electrically connected to the stirring assembly, the high-pressure fan-shaped nozzle 5, the feeding assembly, the vibration device 11, the material shortage sensor 12, the valve 13, the water pump 19, and the pressure sensor 20.

[0024] The usage process is as follows:

[0025] First, turn on the power and enter three data points on the input panel;

[0026] The density value of the feed processed this time (the density value is the weight of the product in a single cell on conveyor belt 2).

[0027] Enter the processing output per hour (300 kg / hour or 2000 kg / hour).

[0028] Processing volume for this transaction: (e.g., 500 kg for this transaction or multiple batches of processing volume)

[0029] The equipment calculates the output per meter of conveyor belt rotation based on the input density value: the microcontroller calculates the output based on the weight of a single cell on the conveyor belt, which is manually input.

[0030] Hourly processing capacity: The output per hour is calculated by the microcontroller and divided by the output of the product conveyed 1 meter on conveyor belt 2 to obtain the speed of the motor of conveyor belt 2 per hour.

[0031] The microcontroller calculates the current processing volume (hourly output * current processing volume) and the conveyor belt 2 running time, then transmits the instruction to the conveyor drive motor for the running time. The microcontroller can also store multiple batch execution instructions. Based on the required processing volume, the microcontroller calculates and transmits instructions to the hopper vibrator, high-pressure spray motor, and tail screw feeder motor, which then operate according to the required speed and processing time.

[0032] The equipment starts and stops according to instructions via the start button. Water and material shortage sensors transmit a power-off signal to the controller when water or material shortages occur during operation, allowing for timely shutdown and maintenance to avoid ineffective processing and material waste. Compared to existing technologies, this invention provides uniform drug and feed distribution, consistent mixing, automated production line operation, improved operator safety, shorter mixing time, and more uniform and stable drug addition, preventing excessive feed sticking. The use of a microcontroller enables automated production line operation, resulting in high production efficiency.

[0033] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A feed additive mixing equipment for a production line, comprising an electrical control device, wherein the electrical control device is electrically connected to a conveyor belt, characterized in that: The conveyor belt is equipped with a water-soluble additive component and a non-water-soluble additive component; the water-soluble additive component includes a medicine mixing tank, the medicine mixing tank is equipped with a stirring component inside, the medicine mixing tank is connected to an infusion pipe, and the outer end of the infusion pipe is equipped with a high-pressure fan-shaped nozzle corresponding to the conveyor belt.

2. The automated feed additive mixing equipment according to claim 1, characterized in that: The non-water-soluble additive component includes a lower hopper, and a feeding component is provided inside the lower hopper; the feeding component includes a first motor fixedly installed above the lower hopper, the output shaft of the first motor is connected to a first rotating shaft, and an auger is fixedly spirally arranged around the outside of the first rotating shaft.

3. The automated feed additive mixing equipment according to claim 2, characterized in that: It also includes an upper hopper, which is arranged corresponding to the conveyor belt. The upper hopper is equipped with a vibration device and a material shortage sensor. A valve is installed at the lower end of the upper hopper.

4. The automated feed additive mixing equipment according to claim 3, characterized in that: The stirring assembly includes a second motor fixedly mounted above the medicine mixing tank. The output shaft of the second motor is connected to a stirring shaft. A disc is fixedly mounted at the lower end of the stirring shaft. Multiple upward-curving blades and downward-curving blades are fixedly mounted on the peripheral sidewall of the disc.

5. The automated feed additive mixing equipment according to claim 4, characterized in that: The infusion tube is connected to a water pump, and a pressure sensor is installed inside the infusion tube.

6. The automated feed additive mixing equipment according to claim 5, characterized in that: The conveyor belt is equipped with baffles on its sides.

7. The automated feed additive mixing equipment according to claim 6, characterized in that: The electrical control device includes a microcontroller, which is electrically connected to the drive motor of the conveyor belt. The microcontroller is also electrically connected to the mixing assembly, high-pressure fan-shaped nozzle, feeding assembly, vibration device, material shortage sensor, valve, water pump, and pressure sensor.

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