Size mixing and water adding equipment for glucose syrup production
By introducing spiral blades and scraper structures into the glucose syrup production equipment, the problems of splashing and solidification during liquid injection were solved, achieving smooth syrup output and improved production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI JINSUIFENG SUGAR CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-28
AI Technical Summary
In the glucose syrup production process, direct injection of liquid into the mixing tank can cause the syrup to splash out and solidify, resulting in pipe blockage and affecting production efficiency.
A syrup preparation and water addition device for glucose syrup production was designed. The device uses the contact between the liquid and the spiral blades to drive the scraper to rotate, scraping off the syrup adhering to the outside of the water addition pipe. Combined with a sealing gasket structure, it prevents backflow and avoids liquid impact and solidification.
It effectively avoids syrup blockage, improves production efficiency, ensures smooth liquid output, prevents syrup solidification, and enhances production quality.
Smart Images

Figure CN224167466U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of glucose syrup production equipment, specifically a syrup preparation and water addition device for glucose syrup production. Background Technology
[0002] Glucose syrup is a viscous liquid sweetener made from starches such as corn, wheat, or potatoes through acid or enzymatic hydrolysis. During the production of glucose syrup, liquid needs to be added to the syrup to ensure that it undergoes a conditioning process.
[0003] Currently, in the syrup preparation process of a glucose syrup production line, water is extended into the preparation tank by extending the water pipeline and opening the valve to inject water into the tank. However, when the liquid is injected directly, it impacts the syrup, causing it to splash out. Furthermore, the syrup solidifies after cooling, which affects the injection process through the pipeline. Therefore, we propose a syrup preparation and water addition device for glucose syrup production. Utility Model Content
[0004] To address the shortcomings of existing glucose syrup preparation and water addition equipment, this invention provides a glucose syrup preparation and water addition device. This device features a scraper that rotates by contacting the liquid with a spiral blade. The rotating scraper can remove syrup adhering to the outside of the water addition pipe, effectively preventing syrup from clogging the outlet and solving the problems mentioned in the background art.
[0005] This utility model provides the following technical solution: a slurry preparation and water addition device for glucose syrup production, comprising a filter tube, one end of which is fixedly connected to a water inlet pipe, a first filter cylinder fixedly connected to the middle of the filter tube, a second filter cylinder fixedly connected to the outside of the first filter cylinder, a threaded sleeve fixedly connected to the other end of the filter tube, a threaded connector threaded into the inner thread of the threaded sleeve, a water addition pipe fixedly connected to one end of the threaded connector, a water inlet installed inside the water addition pipe, a rotating seat movably sleeved at the lower end of the water addition pipe, and a scraper fixedly connected to the outside of the rotating seat.
[0006] Preferably, both the first and second filter cartridges have filter holes inside, and activated carbon filter cotton is sandwiched between the first and second filter cartridges.
[0007] Preferably, the water inlet pipe is connected to a water supply pump, and the water inlet pipe is interconnected with the interior of the first filter cartridge.
[0008] Preferably, a spiral blade is mounted on the center of the rotating seat via a rotating column. The spiral blade is spiral-shaped and is installed inside the water supply pipe.
[0009] Preferably, the scraper is placed at an angle, the scraper is fitted to the outside of the water inlet pipe, and the water inlet pipe is installed vertically inside the glucose syrup production equipment.
[0010] Preferably, the water inlets are arranged at equal intervals inside the water inlet pipe, and the outer surfaces of the water inlets and the outer surfaces of the water inlet pipe are aligned with the same arc shape.
[0011] Preferably, a sealing gasket is installed inside the water inlet by a spring, and the sealing gasket faces the inside of the water inlet pipe.
[0012] Compared with existing glucose syrup preparation and water addition equipment, this utility model has the following advantages:
[0013] 1. In this glucose syrup production equipment, water is delivered to the inside of the water inlet pipe through a filter pipe. The liquid comes into contact with the spiral blades, and the rotating column is driven to rotate under hydraulic pressure. The rotating column drives the scraper to rotate, and the scraper removes impurities adhering to the outside of the water inlet pipe. At the same time, the scraper blocks the output liquid, slows down the liquid flow, and prevents the liquid from being directly output, which could impact the glucose syrup and interfere with the preparation of the glucose syrup. It also prevents the glucose syrup from adhering to the outside of the water inlet pipe, which would affect the output of the liquid.
[0014] 2. The glucose syrup production mixing and water adding equipment is installed inside the water adding pipe through the water adding port, and a spring and a sealing gasket are installed inside the water adding port. When water is added, the liquid applies pressure to the sealing gasket, which opens the sealing gasket, and the liquid can flow out through the water adding port. When the water adding is finished, the spring pushes the sealing gasket to move inward, that is, the inside of the water adding port forms a blockage state, so as to avoid the phenomenon of backflow after water is added. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of the present utility model;
[0016] Figure 2 This is a schematic diagram of the main sectional structure of this utility model;
[0017] Figure 3 This is an enlarged structural diagram of the water inlet pipe structure of this utility model;
[0018] Figure 4 This is a partial cross-sectional view of the water inlet pipe structure of this utility model;
[0019] Figure 5 This utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0020] In the diagram: 1. Filter tube; 2. Water inlet pipe; 3. First filter cartridge; 4. Second filter cartridge; 5. Threaded sleeve; 6. Threaded connector; 7. Water inlet pipe; 8. Water inlet; 9. Spring; 10. Sealing gasket; 11. Spiral blade; 12. Rotating column; 13. Rotating seat; 14. Scraper. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 A glucose syrup preparation and water addition device includes a filter pipe 1. One end of the filter pipe 1 is fixedly connected to a water inlet pipe 2, which is connected to a condensate pump to supply water to the inside of the device. A first filter cartridge 3 is fixedly connected to the middle of the filter pipe 1, and a second filter cartridge 4 is fixedly connected to the outside of the first filter cartridge 3. Activated carbon filter cotton is installed inside the first filter cartridge 3 and the second filter cartridge 4 to ensure that the preparation liquid remains clean and to reduce impurities. A threaded sleeve 5 is fixedly connected to the other end of the filter pipe 1. A threaded connector 6 is threaded inside the threaded sleeve 5. A water addition pipe 7 is fixedly connected to one end of the threaded connector 6. A water inlet 8 is installed inside the water addition pipe 7. A rotating seat 13 is movably sleeved at the lower end of the water addition pipe 7. A scraper 14 is fixedly connected to the outside of the rotating seat 13. When the liquid flows, the scraper 14 rotates, effectively scraping off the glucose syrup adhering to the outside of the water addition pipe 7, preventing the glucose syrup from solidifying and affecting the water addition.
[0023] Please see Figure 2 Both the first filter cartridge 3 and the second filter cartridge 4 have filter holes inside. Activated carbon filter cotton is sandwiched between the first filter cartridge 3 and the second filter cartridge 4. By installing the first filter cartridge 3 and the second filter cartridge 4 inside the filter cartridge 1, and installing activated carbon filter cotton between the first filter cartridge 3 and the second filter cartridge 4, when liquid flows, it is transported through the first filter cartridge 3 to the space between the first filter cartridge 3 and the second filter cartridge 4. The activated carbon filter cotton purifies the liquid that passes through, ensuring the cleanliness of the input liquid.
[0024] Please see Figure 1 The water inlet pipe 2 is connected to a water supply pump. The water inlet pipe 2 is connected to the interior of the first filter cartridge 3. By starting the water supply pump, the water supply pump drives the liquid through the water inlet pipe 2 to the interior of the filter tube 1, ensuring that the liquid flows with power.
[0025] Please see Figure 2 A spiral blade 11 is installed in the middle of the rotating seat 13 via a rotating column 12. The spiral blade 11 is spiral-shaped and installed inside the water inlet pipe 7. When water flows through the water inlet pipe 7, the water flow impacts the spiral blade 11, controlling its rotation. The rotation of the spiral blade 11 drives the scraper 14 to rotate. The scraper 14 is attached to the outside of the water inlet pipe 7, that is, the scraper 14 scrapes off the glucose adhering to the outside of the water inlet pipe 7, preventing glucose syrup from adhering to the outside of the water inlet pipe 7 and causing blockage at the outlet.
[0026] Please see Figure 1 The scraper 14 is placed at an angle and is installed close to the outside of the water inlet pipe 7. The water inlet pipe 7 is installed vertically inside the glucose syrup production equipment. By controlling the rotation of the scraper 14, the scraper 14 effectively prevents glucose syrup from adhering to the outside of the water inlet pipe 7, which would cause blockage of the outlet. At the same time, after the liquid sprays out from inside the water inlet pipe 7, it is blocked by the scraper 14, reducing the spray speed. It is then drawn and transported into the inside of the glucose syrup production equipment through the water inlet pipe 7, effectively preventing the liquid from spraying out too fast and causing the glucose syrup to become turbid, thus improving the production efficiency of glucose syrup.
[0027] Please see Figure 4 The water inlets 8 are arranged at equal intervals inside the water inlet pipe 7. The outer surface of the water inlets 8 is the same arc surface as the outer surface of the water inlet pipe 7. By arranging the water inlets 8 at equal intervals inside the water inlet pipe 7, after the water inlets 8 are installed inside the water inlet pipe 7, the liquid can be sprayed out through the water inlets 8, so that water can be added during the glucose syrup production process. Moreover, the water inlets 8 and the water inlet pipe 7 are kept on the same arc surface, that is, they do not interfere with each other during the rotation of the scraper 14.
[0028] Please see Figure 4 A sealing gasket 10 is installed inside the water inlet 8 via a spring 9. The sealing gasket 10 faces the inside of the water inlet pipe 7. When liquid is being transported, the sealing gasket 10 is pushed open by the hydraulic pressure, and water can be injected into the inside of the glucose syrup production equipment. However, after the water is transported, the spring 9 pushes the sealing gasket 10 to move inward, and the sealing gasket 10 seals the inside of the water inlet 8, thereby preventing the glucose syrup from flowing back.
[0029] Working principle: In use, the water inlet pipe 7 is spirally installed at the lower part of the threaded sleeve 5 through the threaded connector 6. At the same time, the water inlet pipe 7 is vertically installed inside the glucose syrup production equipment. The water supply pump outside the water inlet pipe 2 is started, and the liquid is transported to the inside of the filter pipe 1 through the water inlet pipe 2. The first filter cartridge 3 and the second filter cartridge 4 installed inside the filter pipe 1 filter the liquid. The filtered liquid is transported to the inside of the water inlet pipe 7. The liquid pushes open the sealing gasket 10 and flows downward through the water inlet pipe 7. When the liquid flows, it drives the spiral blade 11 to rotate. Under the linkage, it drives the scraper 14 to rotate. The scraper 14 scrapes off the glucose syrup adhering to the outside of the water inlet pipe 7. The scraper 14 also reduces the flow rate of the output liquid to avoid the liquid directly impacting the glucose syrup, which would affect the quality of the glucose syrup. At this point, the syrup can be adjusted.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A slurry preparation and water addition device for glucose syrup production, comprising a filter tube (1), one end of which is fixedly connected to a water inlet pipe (2), and a first filter cylinder (3) fixedly connected to the middle of the filter tube (1), characterized in that: The first filter cartridge (3) is fixedly connected to the outside of the second filter cartridge (4), and the other end of the filter tube (1) is fixedly connected to the threaded sleeve (5). The threaded sleeve (5) is threaded with a threaded connector (6). One end of the threaded connector (6) is fixedly connected to the water supply pipe (7). The water supply pipe (7) is installed with a water inlet (8). The lower end of the water supply pipe (7) is movably connected to a rotating seat (13). The rotating seat (13) is fixedly connected to the outside of the scraper (14).
2. The glucose syrup preparation and water addition equipment according to claim 1, characterized in that: The first filter cartridge (3) and the second filter cartridge (4) are both provided with filter holes, and activated carbon filter cotton is sandwiched between the first filter cartridge (3) and the second filter cartridge (4).
3. The glucose syrup preparation and water addition equipment according to claim 1, characterized in that: The water inlet pipe (2) is connected to a water supply pump, and the water inlet pipe (2) is interconnected with the interior of the first filter cylinder (3).
4. The glucose syrup preparation and water addition equipment according to claim 1, characterized in that: The rotating seat (13) has a spiral blade (11) installed in the middle via a rotating column (12). The spiral blade (11) is spiral in shape and is installed inside the water supply pipe (7).
5. The glucose syrup preparation and water addition equipment according to claim 1, characterized in that: The scraper (14) is placed at an angle and is fitted to the outside of the water inlet pipe (7), which is installed vertically inside the glucose syrup production equipment.
6. The glucose syrup preparation and water addition equipment according to claim 1, characterized in that: The water inlets (8) are arranged at equal intervals inside the water inlet pipe (7), and the outside of the water inlets (8) and the outside of the water inlet pipe (7) are in the same arc shape.
7. The glucose syrup preparation and water addition equipment according to claim 1, characterized in that: The inside of the water inlet (8) is fitted with a sealing gasket (10) by a spring (9), and the sealing gasket (10) faces the inside of the water inlet pipe (7).