Cleaning device for cable production

Abstract

The utility model relates to the field of cleaning devices, in particular to a cleaning device for cable production, which comprises a wiping base, a cleaning base and a circulating water tank. The cleaning base used for scraping stubborn stains on the surface of the cable is installed on one side of the wiping base, the circulating water tank used for washing the surface of the cable is installed on the other side of the wiping base, the cable cleaning bottom support is installed at the top end of the wiping base, and the installation grooves are symmetrically formed in the two sides of the interior of the cable cleaning bottom support in a penetrating mode. Two driven wheel sets are installed in each installation groove, cleaning cloth is installed at the position, between the two driven wheel sets, of the inner wall of the cable cleaning bottom support, the cables are wiped from the upper face and the lower face at the same time through the cleaning cloth in the wiping base, the top cover and the bottom support, water on the surfaces of the cables can be rapidly sucked dry, and the wiping process is uniform; and the problems of water accumulation and non-uniform drying caused by gravity are avoided.

Description

Technical Field

[0001] This utility model relates to the field of cleaning devices, and more particularly to a cleaning device for cable production. Background Technology

[0002] Cable production cleaning equipment is a device used to remove dirt, impurities, etc. from the surface of cables. It is a professional device used to clean the surface of cables during the cable production process. Its main function is to remove oil, dust, metal shavings, and other impurities that have adhered to the surface of the cables during production, ensuring the cleanliness and smoothness of the cable surface, and improving the insulation performance, appearance quality, and service life of the cables.

[0003] In the current cable manufacturing industry, some cleaning devices use static drying of cables. This method has certain limitations. From an efficiency perspective, static drying of cables takes a long time, which prolongs the overall production cycle and makes it difficult to keep up with the pace of efficient production. For example, under the demand of large-scale orders, the long drying process will significantly slow down the delivery schedule. From an effectiveness perspective, during static drying, moisture accumulates in specific parts of the cable under the action of gravity, which can easily lead to uneven drying. This results in residual moisture on some areas of the cable surface, which not only affects the appearance but may also cause quality problems such as corrosion in subsequent processes.

[0004] Therefore, in current cable production, some cleaning devices use a static drying method, which has certain limitations. In terms of efficiency, this method is time-consuming, prolongs the production cycle, and is difficult to adapt to a high-efficiency production pace. It will slow down the delivery schedule for large-scale orders. In terms of effectiveness, moisture accumulates in specific parts of the cable due to gravity, which can easily lead to uneven drying, leaving residual moisture on the cable surface, affecting the appearance, and may also cause quality problems such as corrosion in subsequent processes. A cleaning device for cable production can be designed that uses cleaning cloths on the top cover and bottom tray of the drying base to wipe the cable from both the top and bottom simultaneously. This can quickly absorb the moisture on the cable surface, and the wiping process is uniform, avoiding the problems of moisture accumulation and uneven drying caused by gravity. Utility Model Content

[0005] To overcome the limitations of the current cable cleaning equipment that uses static air drying, which has certain drawbacks in cable production, this method is time-consuming, prolongs the production cycle, and is difficult to adapt to high-efficiency production rhythms. It will slow down the delivery progress under large-scale orders. In terms of effect, moisture accumulates in specific parts of the cable due to gravity, which can easily lead to uneven drying, leaving residual moisture on the cable surface, affecting the appearance, and may also cause corrosion problems in subsequent processes.

[0006] The technical solution of this utility model is as follows: a cleaning device for cable production, including a drying base, a cleaning base and a circulating water tank; a cleaning base for scraping off stubborn stains on the surface of the cable is installed on one side of the drying base, and a circulating water tank for rinsing the surface of the cable is installed on the other side of the drying base; a cable cleaning base is installed at the top of the drying base; the cable cleaning base has symmetrical through-holes on both sides inside the cable cleaning base, and two sets of driven wheels are installed inside each of the installation slots; a cleaning cloth is installed on the inner wall of the cable cleaning base between the two sets of driven wheels.

[0007] Preferably, during the cable production process, the cable first enters the circulating water tank. The clean water or liquid with added detergent in the tank is sprayed onto the cable surface at a certain pressure to initially remove dust, oil, and other impurities from the cable surface. Next, the cable enters the cable cleaning tray at the top of the drying base. The driven wheel set in the mounting slot ensures stable cable transmission. The cleaning cloth wipes the cable, absorbing the residual moisture after rinsing and further adsorbing fine impurities. Finally, the cable enters the cleaning base, where a special scraping component on the cleaning base precisely scrapes away any stubborn stains that may remain on the cable surface, completing the entire cleaning process.

[0008] As a preferred option, four sets of primary support rods are installed at the four corners of the top of the drying base. A top plate is installed at the top of the four sets of primary support rods. A hydraulic rod is installed through the center of the top of the top plate. A cable cleaning cover is installed at the piston end of the hydraulic rod. A cleaning cloth is installed on the inner wall of the cable cleaning cover.

[0009] As a preferred option, a hydraulic cylinder is installed at the top of the top plate corresponding to the hydraulic rod, and four sets of primary base columns are installed at the four corners of the bottom of the drying base.

[0010] Preferably, a guide base is installed at the top of the cleaning base, and two sets of guide wheels are symmetrically installed inside the guide base. One set of guide wheels is equipped with a coupling on the outside, and a drive motor is installed on one side of the coupling. The output end of the drive motor is connected to one set of guide wheels through the coupling.

[0011] Preferably, two sets of secondary bottom columns are symmetrically installed at the bottom of the cleaning base near one side edge, and multiple sets of scrapers are linearly installed on the inner wall of the guide base.

[0012] Preferably, a filter plate is installed on the top of the circulating water tank, and a filter screen of similar size to the circulating water tank is installed inside the filter plate. Two sets of splash guards are symmetrically installed on the top of the filter plate, and a filter base is installed horizontally at the center of the top of the filter plate. The filter base has a filter screen on its inner wall, and a control console is installed on one of the splash guards near one edge.

[0013] Preferably, multiple sets of secondary support rods are linearly installed on the top of the splash guard, and filter plates are installed on the top of each set of secondary support rods. A high-pressure pump is horizontally installed at the center of the bottom of the mounting plate.

[0014] Preferably, multiple sets of circulation pipes are linearly installed at the top of the high-pressure pump, passing through the mounting plate. One end of the circulation pipe is connected to the circulating water tank. Multiple sets of connecting pipes are linearly installed at the bottom of the high-pressure pump, and each connecting pipe has a nozzle installed at its bottom.

[0015] The beneficial effects of this utility model are as follows: Four sets of primary support rods are installed at the four corners of the top of the drying base to support the top plate. The top of the top plate is controlled by a hydraulic cylinder to move the cable cleaning cover up and down. Cleaning cloths are installed on both the top cover and the inner wall of the base. Two sets of driven wheels are installed in the grooves on both sides of the base to assist the cable in moving forward. Compared with static drying of cables, this device uses a drive motor to drive the guide wheels, enabling the cable to move quickly and stably between the cleaning base, the drying base, and the circulating water tank, realizing continuous cleaning operations. For example, in large-scale cable production, it can greatly shorten the cleaning time of a single cable, thereby improving overall production efficiency, meeting the high-efficiency production rhythm, and avoiding delivery delays caused by long drying times. In the drying base, the cleaning cloths of the top cover and the base wipe the cable from both the top and bottom sides simultaneously, which can quickly absorb the moisture on the surface of the cable. The wiping process is uniform, avoiding the problems of moisture accumulation and uneven drying caused by gravity. Compared with static drying, it effectively ensures that the cable surface is dried evenly, reduces the impact of residual moisture on the appearance of the cable, and reduces the risk of corrosion caused by moisture in subsequent processes. Attached Figure Description

[0016] Figure 1 The diagram shown is a schematic representation of the drying base structure of the cleaning device for cable production according to this utility model.

[0017] Figure 2 The diagram shown is a schematic representation of the overall structure of the cleaning device for cable production according to this utility model.

[0018] Figure 3 The diagram shown is a schematic representation of the cleaning base structure of the cleaning device for cable production according to this utility model.

[0019] Figure 4 The diagram shown is a schematic representation of the drying base structure of the cleaning device for cable production according to this utility model.

[0020] Figure 5 The diagram shown is a schematic representation of the circulating water tank structure of the cleaning device for cable production according to this utility model.

[0021] Explanation of reference numerals in the attached diagram: 1. Drying base; 2. Cleaning base; 3. Circulating water tank; 101. Mounting slot; 102. Primary support rod; 103. Primary base column; 104. Cable cleaning top cover; 105. Hydraulic rod; 106. Hydraulic cylinder; 107. Cleaning cloth; 108. Cable cleaning base support; 109. Driven wheel assembly; 110. Top plate; 201. Secondary base column; 202. Coupling; 203. Drive motor; 204. Guide base support; 205. Scraper; 206. Guide wheel assembly; 301. Filter plate; 302. Splash guard; 303. Filter base support; 304. Secondary support rod; 305. Nozzle; 306. Circulation pipe; 307. High-pressure pump; 308. Connecting pipe; 309. Control console; 310. Mounting plate. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figures 1-5 This utility model provides an embodiment of a cable cleaning device, comprising a drying base 1, a cleaning base 2, and a circulating water tank 3; a cleaning base 2 for scraping off stubborn stains on the cable surface is installed on one side of the drying base 1, and a circulating water tank 3 for rinsing the cable surface is installed on the other side of the drying base 1; a cable cleaning base 108 is installed at the top of the drying base 1; symmetrical mounting grooves 101 are provided through the two sides of the inside of the cable cleaning base 108; two sets of driven wheel sets 109 are installed inside each mounting groove 101; a cleaning cloth 107 is installed on the inner wall of the cable cleaning base 108 between the two sets of driven wheel sets 109. During the cable production process, the cable first enters the circulating water tank 3. The clean water or liquid with added detergent in the tank is sprayed onto the cable surface under certain pressure to initially remove dust, oil, and other impurities from the cable surface. Next, the cable enters the cable cleaning tray 108 at the top of the drying base 1. The driven wheel assembly 109 in the mounting groove 101 ensures stable cable transmission. The cleaning cloth 107 wipes the cable, absorbing the residual water after rinsing and further adsorbing fine impurities. Finally, the cable enters the cleaning base 2, where a special scraping component on the cleaning base 2 precisely scrapes away any stubborn stains that may remain on the cable surface, completing the entire cleaning process.

[0024] Please see Figures 1-4In this embodiment, four sets of primary support rods 102 are installed at the four corners of the top of the drying base 1. A top plate 110 is installed at the top of the four sets of primary support rods 102. A hydraulic rod 105 is installed through the center of the top of the top of the top plate 110. A cable cleaning top cover 104 is installed at the piston end of the hydraulic rod 105. A cleaning cloth 107 is installed on the inner wall of the cable cleaning top cover 104. The pressure of the cable cleaning top cover 104 can be precisely controlled by the hydraulic rod 105. For cables of different materials and with different surface conditions, the pressure between the cleaning cloth 107 and the cable can be adjusted as needed. The cleaning cloth 107 installed on the inner wall of the cable cleaning top cover 104 cooperates with the cleaning cloth 107 on the inner wall of the cable cleaning base 108 to clean the cable from both the top and bottom. The four sets of primary support rods 102 at the four corners of the top of the base 1 provide stable support for the top plate 110. A hydraulic cylinder 106 is installed at the top of the top plate 110 corresponding to the hydraulic rod 105. Four sets of primary base columns 103 are installed at the four corners of the bottom of the base 1. The hydraulic cylinder 106 installed at the top of the top plate 110 corresponding to the hydraulic rod 105 provides stable and precise power for the extension and retraction of the hydraulic rod 105. This allows the lifting and lowering of the cable cleaning top cover 104 to be precisely controlled, meeting the diverse needs for force and position when cleaning different cables, ensuring the efficiency and stability of the cleaning work. The four sets of primary base columns 103 installed at the four corners of the bottom of the base 1 greatly enhance the stability of the entire cleaning device.

[0025] Please see Figures 1-3In this embodiment, a guide base 204 is installed at the top of the cleaning base 2. Two sets of guide wheels 206 are symmetrically installed inside the guide base 204. A coupling 202 is installed on the outside of one set of guide wheels 206. A drive motor 203 is installed on one side of the coupling 202. The output end of the drive motor 203 is connected to the set of guide wheels 206 via the coupling 202. The two sets of guide wheels 206 symmetrically installed inside the guide base 204 can effectively guide the cable's path, keeping it in a stable position within the cleaning base 2. The guide wheels 206 can prevent the cable from shifting during the scraping of stubborn stains, ensuring that the scraping operation is accurately applied to the cable surface, improving the scraping effect and cleaning quality. The use of the coupling 202 ensures that the power of the drive motor 203 is stably transmitted to the guide wheels 206, and it can buffer and compensate for... To compensate for potential coaxiality errors between the drive motor 203 and the guide wheel assembly 206, reduce vibration and impact, decrease the risk of equipment damage, and extend the service life of the equipment, two sets of secondary base columns 201 are symmetrically installed at the bottom of the cleaning base 2 near one edge. Multiple sets of scrapers 205 are linearly installed on the inner wall of the guide base 204. The two sets of secondary base columns 201 are symmetrically installed at the bottom of the cleaning base 2 near one edge, providing stable support. They evenly distribute the weight of the cleaning base 2, preventing the cleaning base 2 from tilting or shifting due to vibration or external forces generated during equipment operation, ensuring the smooth progress of the entire cleaning process, and providing a stable foundation for the effective operation of the scrapers 205. The linear installation of multiple sets of scrapers 205 means that regardless of the cable length, a sufficient number of scrapers 205 can be used to clean the cable when it passes through the guide base 204.

[0026] Please see Figures 1-5In this embodiment, a filter plate 301 is installed at the top of the circulating water tank 3. A filter screen of similar size to the circulating water tank 3 is installed inside the filter plate 301. Two sets of splash guards 302 are symmetrically installed at the top of the filter plate 301. A filter base 303 is horizontally installed at the center of the top of the filter plate 301. A filter screen is provided on the inner wall of the filter base 303. A control console 309 is installed near one edge of one set of splash guards 302. The filter screen inside the filter plate 301 can effectively filter the water used for rinsing cables in the circulating water tank 3. During rinsing, impurities washed off the cable surface will mix into the water. These impurities are removed by the filter screen, ensuring the cleanliness of the circulating water and allowing for continuous reuse, reducing water waste and production costs. The filter screen on the inner wall of the filter base 303 further enhances the filtration capacity of the entire filtration system. Multiple sets of secondary support rods 304 are linearly installed at the top of the splash plate 302, and filter plates 301 are installed at the top of each set of secondary support rods 304. A high-strength filter plate 301 is horizontally installed at the center of the bottom of the mounting plate 310. The pressure pump 307 and the secondary support rod 304 raise the filter plate 301, creating a space between the filter plate 301 and the circulating water tank 3. This ensures that even if a large splash occurs during cable rinsing, it will be blocked by the filter plate 301 and the splash guard 302, further improving the splash prevention effect and reducing the impact of water splashes on the surrounding environment. Multiple sets of circulation pipes 306 are linearly installed at the top of the pressure pump 307, penetrating the mounting plate 310. One end of each circulation pipe 306 is connected to the circulating water tank 3, and the bottom of the pressure pump 307 is linearly connected to... Multiple sets of connecting pipes 308 are installed, and the bottom ends of each connecting pipe 308 are connected to nozzles 305. The circulation pipe 306 at the top of the high-pressure pump 307 transports pressurized water from the high-pressure pump 307 back to the circulating water tank 3, realizing efficient water recycling. This reduces water waste, lowers production costs, and ensures that the circulating water tank 3 always has a sufficient water supply to maintain the continuous operation of the cleaning device. The bottom end of the high-pressure pump 307 is connected to the nozzles 305 through the connecting pipes 308, which can accurately guide the high-pressure water flow to the cable.

[0027] During operation, the cable first enters the circulating water tank 3. The high-pressure pump 307 at the bottom of the mounting plate 310 pressurizes the water, which is then sprayed from the nozzle 305 through the connecting pipe 308 to rinse the cable, removing dust, impurities, and some stubborn stains. The water is filtered through the filter plate 301 and filter base 303, and then flows back to the water tank for recycling through the circulation pipe 306. The splash guard 302 prevents water splashes, and the secondary support rod 304 supports the filter plate 301. Next, the cable enters the drying base 1. In the cable cleaning base 108, the driven wheel assembly 109 guides the cable forward. The cable cleaning base 108 is wiped by the cleaning cloth 107 on the inner wall of the cable cleaning top cover 104. Residual moisture and fine impurities can be removed by adjusting the hydraulic cylinder 106 via the control panel 309, which changes the height of the hydraulic rod 105 and the contact pressure between the cleaning cloth 107 and the cable. The primary support rod 102 supports the top plate 110 to ensure stability during the drying process. Finally, the cable enters the cleaning base 2, and the drive motor 203 drives a set of guide wheels 206 via the coupling 202 to advance the cable. Another set assists in stabilizing the transmission. Multiple sets of scrapers 205 in the guide base 204 scrape away residual stubborn stains. The secondary base column 201 supports the cleaning base 2 to ensure efficient and precise scraping. The operator can monitor and adjust the device's operating parameters via the control panel 309.

[0028] Through the above steps, during the cable production process, the cable first arrives at the circulating water tank 3. The clean water or liquid with added detergent in the tank is sprayed onto the cable surface at a certain pressure to initially remove dust, oil, and other impurities from the cable surface. Next, the cable enters the cable cleaning tray 108 at the top of the drying base 1. The driven wheel assembly 109 in the mounting groove 101 ensures stable cable transmission. The cleaning cloth 107 wipes the cable, absorbing the residual water after rinsing and further adsorbing fine impurities. Finally, the cable enters the cleaning base 2, where a special scraping component on the cleaning base 2 precisely scrapes away any stubborn stains that may remain on the cable surface, completing the entire cleaning process.

Claims

1. A cleaning device for cable production, comprising a drying base (1); characterized in that: It also includes a cleaning base (2) and a circulating water tank (3); a cleaning base (2) for scraping off stubborn stains on the surface of the cable is installed on one side of the drying base (1), and a circulating water tank (3) for rinsing the surface of the cable is installed on the other side of the drying base (1). A cable cleaning base (108) is installed at the top of the drying base (1). The cable cleaning base (108) has symmetrical through-holes on both sides inside the cable cleaning base (108). Two sets of driven wheel sets (109) are installed inside each of the installation grooves (101). A cleaning cloth (107) is installed on the inner wall of the cable cleaning base (108) between the two sets of driven wheel sets (109).

2. The cleaning device for cable production according to claim 1, characterized in that: Four sets of primary support rods (102) are installed at the four corners of the top of the drying base (1). A top plate (110) is installed at the top of the four sets of primary support rods (102). A hydraulic rod (105) is installed through the center of the top of the top of the top plate (110). A cable cleaning top cover (104) is installed at the piston end of the hydraulic rod (105). A cleaning cloth (107) is installed on the inner wall of the cable cleaning top cover (104).

3. The cleaning device for cable production according to claim 2, characterized in that: A hydraulic cylinder (106) is installed at the top of the top plate (110) corresponding to the hydraulic rod (105), and four sets of primary base columns (103) are installed at the four corners of the bottom of the drying base (1).

4. The cleaning device for cable production according to claim 1, characterized in that: The top of the cleaning base (2) is equipped with a guide base (204). Two sets of guide wheel sets (206) are symmetrically installed inside the guide base (204). One set of guide wheel sets (206) is equipped with a coupling (202) on the outside. A drive motor (203) is installed on one side of the coupling (202). The output end of the drive motor (203) is connected to the set of guide wheel sets (206) through the coupling (202).

5. The cleaning device for cable production according to claim 4, characterized in that: Two sets of secondary base columns (201) are symmetrically installed at the bottom of the cleaning base (2) near one side edge, and multiple sets of scrapers (205) are linearly installed on the inner wall of the guide base (204).

6. The cleaning device for cable production according to claim 1, characterized in that: A filter plate (301) is installed at the top of the circulating water tank (3). A filter screen with a size similar to that of the circulating water tank (3) is installed inside the filter plate (301). Two sets of splash guards (302) are symmetrically installed at the top of the filter plate (301). A filter base (303) is installed horizontally at the center of the top of the filter plate (301). A filter screen is opened on the inner wall of the filter base (303). A control console (309) is installed on the outside of one set of splash guards (302) near one edge.

7. The cleaning device for cable production according to claim 6, characterized in that: Multiple sets of secondary support rods (304) are linearly installed at the top of the splash guard (302), and filter plates (301) are installed at the top of the multiple sets of secondary support rods (304). A high-pressure pump (307) is horizontally installed at the center of the bottom end of the mounting plate (310).

8. The cleaning device for cable production according to claim 7, characterized in that: Multiple sets of circulation pipes (306) are linearly installed at the top of the high-pressure pump (307) and pass through the mounting plate (310). One end of the circulation pipe (306) is connected to the circulating water tank (3). Multiple sets of connecting pipes (308) are linearly installed at the bottom of the high-pressure pump (307). The bottom of each connecting pipe (308) is connected to a nozzle (305).

Images