Breaking frame tool

By using hydraulic drive and high-precision position sensors in the break frame tooling, the problem of low efficiency in existing slag bag removal devices has been solved, achieving rapid removal of slag bags and improving equipment stability.

CN224168719UActive Publication Date: 2026-04-28HANDTMANN LIGHT METAL FOUNDRY TIANJIN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANDTMANN LIGHT METAL FOUNDRY TIANJIN CO LTD
Filing Date
2025-05-27
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing slag removal devices are inefficient during the removal process and require constant adjustment of the workpiece and tool positions, which affects work efficiency.

Method used

The tooling employs a break-frame fixture, utilizing a hydraulic drive system to achieve automated opening and closing control of the fixture. Combined with a high-precision position sensor to monitor the movement status of the fixture in real time, a unique break-plate structure is designed to quickly remove overflow slag.

Benefits of technology

It enables rapid removal of slag around the workpiece, improves equipment operation stability and processing accuracy, and avoids production abnormalities caused by improper operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224168719U_ABST
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Abstract

The utility model provides a breaking frame tool. Comprising a frame plate, a bearing seat is mounted on the frame plate, a connecting shaft is rotatably mounted in the bearing seat, a frame plate is mounted on the connecting shaft, a reinforcing plate is mounted on the frame plate, a hydraulic rod is hinged to the side of the reinforcing plate through a rotating shaft, and a fixing frame is mounted on the frame plate. According to the utility model, automatic opening and closing control of the tool is realized through the hydraulic driving system, in the closing process of the tool, overflow cinder ladles on the periphery of a product can be effectively flushed away through the unique structural design on the breaking plate in the tool, and the problem of removal of overflow structures (cinder ladles / exhaust passages and the like) in a blank product production unit can be quickly solved. Meanwhile, by arranging the high-precision position sensor, the motion state of the tool can be monitored in real time, whether the tool reaches the working position or is located in situ or not is judged, and therefore the operation stability and the machining precision of equipment can be improved, and abnormal production caused by the fact that the tool does not act in place is effectively avoided.
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Description

Technical Field

[0001] This utility model relates to a tooling for breaking frames, and particularly to a tooling for breaking frames, belonging to the technical field of slag bag removal process. Background Technology

[0002] In industrial production processes such as casting, slag sacs often form on workpieces. These slag sacs not only affect the appearance quality of the workpieces but may also adversely affect their performance. To efficiently and accurately remove slag sacs, cutting tooling has emerged.

[0003] CN217617688U discloses a slag removal device for die-casting parts, including a fixed base, an electric hydraulic cylinder, a fixed crossbeam, a die-casting part fixing structure, and a removal structure. One end of each electric hydraulic cylinder is fixedly installed on both sides of the upper surface of the fixed base. A fixed crossbeam is fixedly connected between the top ends of the two electric hydraulic cylinders. The fixed crossbeam has an internal cavity, and the removal structure is installed within the internal cavity. Similarly, the fixed base has an internal cavity, and the die-casting part fixing structure is installed within the internal cavity. This slag removal device features a die-casting part fixing structure, which allows for convenient fixing of the die-casting part, facilitating the removal of slag. It also allows for easy adjustment of the position and angle of the die-casting part, simplifying the removal process.

[0004] However, in actual operation, this type of slag removal device requires continuous adjustment of the position of the workpiece and the upper cutter to gradually remove the slag. This method of slag removal consumes a lot of time, is inefficient, and affects work efficiency. Therefore, a new type of slag removal fixture is needed.

[0005] Therefore, a tooling solution for breaking the frame is proposed. Utility Model Content

[0006] In view of this, the present invention provides a breaking frame tooling to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial option.

[0007] The technical solution of this utility model is implemented as follows: a breaking frame fixture includes a frame plate, a bearing seat is installed on the frame plate, a connecting shaft is rotatably installed in the bearing seat, a frame plate is installed on the connecting shaft, a reinforcing plate is installed on the frame plate, a hydraulic rod is hinged to the side of the reinforcing plate via a rotating shaft, a fixed frame is installed on the frame plate, a protruding plate A is installed on the frame plate, a position sensor A is installed on the protruding plate A, a protruding plate B is also installed on the frame plate, a position sensor B is installed on the protruding plate B, a positioning plate is installed on the frame plate, an oil inlet pipe and an oil outlet pipe are arranged above the reinforcing plate, and a breaking plate is installed inside the frame plate.

[0008] More preferably, the output end of the hydraulic rod is hinged to the fixed frame via a rotating shaft.

[0009] More preferably, the oil inlet and oil outlet are respectively provided at the middle section of the oil inlet pipe and the oil outlet pipe.

[0010] More preferably, an oil pipe fixing block is installed on the frame plate along the layout path of the oil inlet pipe and the oil outlet pipe.

[0011] More preferably, the reinforcing plate and the frame plate are connected by welding.

[0012] The present invention has the following advantages due to the adoption of the above technical solution:

[0013] In this invention, a hydraulic drive system enables automated opening and closing control of the tooling. During the tooling closure process, the unique structural design of its internal break plate effectively flushes away overflow slag around the product, quickly solving the problem of removing overflow structures (slag bags / venting channels, etc.) within the raw product production unit. Simultaneously, by incorporating a high-precision position sensor, the movement status of the tooling can be monitored in real time, determining whether the tooling has reached its working position or remains in its original position. This improves the stability and processing accuracy of the equipment, effectively preventing production anomalies caused by incomplete tooling movement.

[0014] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a side view of the present invention.

[0018] Figure 3 This is a side top view of the structure of this utility model;

[0019] Figure 4 In this utility model Figure 3Enlarged view of the internal structure;

[0020] Figure 5 This is a top view structural diagram of the present invention;

[0021] Figure 6 In this utility model Figure 5 Enlarged view of the internal structure.

[0022] Reference numerals: 1. Frame plate; 2. Bearing seat; 3. Connecting shaft; 4. Frame plate; 5. Reinforcing plate; 6. Hydraulic rod; 7. Fixing frame; 8. Protruding plate A; 9. Position sensor A; 10. Protruding plate B; 11. Position sensor B; 12. Positioning plate; 13. Oil inlet pipe; 14. Oil outlet pipe; 15. Break plate. Detailed Implementation

[0023] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0024] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0025] like Figure 1-6 As shown, this utility model embodiment provides a breaking frame fixture, including a frame plate 1, a bearing seat 2 mounted on the frame plate 1, a connecting shaft 3 rotatably mounted inside the bearing seat 2, a frame plate 4 mounted on the connecting shaft 3, a reinforcing plate 5 mounted on the frame plate 4, a hydraulic rod 6 hinged to the side of the reinforcing plate 5 via a rotating shaft, a fixing frame 7 mounted on the frame plate 1, a protruding plate A8 mounted on the frame plate 1, a position sensor A9 mounted on the protruding plate A8, a protruding plate B10 mounted on the frame plate 1, a position sensor B11 mounted on the protruding plate B10, a positioning plate 12 mounted on the frame plate 1, an oil inlet pipe 13 and an oil outlet pipe 14 arranged above the reinforcing plate 5, and a breaking plate 15 mounted inside the frame plate 4.

[0026] In one embodiment, the output end of the hydraulic rod 6 is hinged to the fixed frame 7 via a rotating shaft. During the driving process of the hydraulic rod 6, the mechanical coupling between the fixed frame 7 and the hydraulic rod 6 forces the frame plate 4 to perform closing and opening operations along the connecting shaft 3.

[0027] In one embodiment, an oil inlet and an oil outlet are respectively provided at the middle section of the oil inlet pipe 13 and the oil outlet pipe 14. By providing an oil inlet and an oil outlet at the middle section, the stability of the hydraulic rods 6 on both sides during the driving process can be effectively improved, thereby making the opening and closing process of the tooling more stable.

[0028] In one embodiment, an oil pipe fixing block is installed on the frame plate 4 along the routing path of the oil inlet pipe 13 and the oil outlet pipe 14. By setting the oil pipe fixing block, the oil inlet pipe 13 and the oil outlet pipe 14 can be effectively limited, thereby playing a guiding role.

[0029] In one embodiment, the reinforcing plate 5 and the frame plate 4 are connected by welding. Compared with a separate connection, welding can improve the overall stability of the frame plate 4 by the reinforcing plate 5, thus enhancing its robustness.

[0030] In operation, this invention first places the workpiece on the positioning plate 12 and quickly positions it using the customized structure between the positioning plate 12 and the product. Then, the oil inlet and outlet pipes 13 and 14 drive the hydraulic rod 6 to retract the piston rod at the output end. During this process, the mechanical coupling between the fixed frame 7 and the hydraulic rod 6 forces the frame plate 4 to close along the connecting shaft 3, which in turn drives the breaking plate 15 to contact the tooling below and flush away the overflow slag around the product under pressure. During the driving of the frame plate 4, the position sensor A9 detects whether the frame plate 4A remains in its original position during operation, while the position sensor B11 detects whether the frame plate 4A reaches the preset working position. This allows for real-time monitoring of the tooling's movement, significantly improving the stability and processing accuracy of the equipment and effectively preventing production abnormalities caused by inadequate tooling movement.

[0031] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A tooling fixture for breaking frames, characterized in that: The system includes a frame plate (1), a bearing seat (2) mounted on the frame plate (1), a connecting shaft (3) rotatably mounted inside the bearing seat (2), a frame plate (4) mounted on the connecting shaft (3), a reinforcing plate (5) mounted on the frame plate (4), a hydraulic rod (6) hinged to the side of the reinforcing plate (5) via a rotating shaft, a fixing frame (7) mounted on the frame plate (1), a protruding plate A (8) mounted on the frame plate (1), a position sensor A (9) mounted on the protruding plate A (8), a protruding plate B (10) mounted on the frame plate (1), a position sensor B (11) mounted on the protruding plate B (10), a positioning plate (12) mounted on the frame plate (1), an oil inlet pipe (13) and an oil outlet pipe (14) arranged above the reinforcing plate (5), and a breaking plate (15) mounted inside the frame plate (4).

2. The tooling for breaking the frame according to claim 1, characterized in that: The output end of the hydraulic rod (6) is hinged to the fixed frame (7) via a rotating shaft.

3. The tooling for breaking the frame according to claim 1, characterized in that: The oil inlet pipe (13) and the oil outlet pipe (14) are respectively provided with an oil inlet and an oil outlet at the middle section.

4. The cutting tooling according to claim 1, characterized in that: Oil pipe fixing blocks are installed on the frame plate (4) along the layout path of the oil inlet pipe (13) and the oil outlet pipe (14).

5. The tooling for breaking the frame according to claim 1, characterized in that: The reinforcing plate (5) and the frame plate (4) are connected by welding.

Citation Information

Patent Citations

  • Die casting cinder ladle removing device

    CN217617688U