Automatic highland barley liquor production line

Abstract

The utility model relates to an automatic highland barley liquor production line and belongs to the technical field of liquor brewing. According to the utility model, the vinasse adding machine, the yeast adding machine, the material distributing machine, the stubble drying machine, the saccharifying box and the like are connected in series by arranging the multi-stage conveying chain plate, so that a full-automatic intelligent production line special for producing highland barley white spirit can be formed by matching with a central control system platform; the production technology integrating whole grain soaking, stacking fermentation, multi-yeast co-fermentation, multi-flavor co-melting and the like is achieved, and the bottleneck of intelligent, unmanned (operation) and digital production of the whole highland barley liquor brewing process is broken through.

Description

Technical Field

[0001] This utility model relates to an automated production line for highland barley liquor, belonging to the field of liquor brewing technology. Background Technology

[0002] Highland barley liquor is a traditional specialty liquor from the Qinghai-Tibet Plateau region. It is made from highland barley as the main raw material and brewed using traditional solid-state fermentation techniques. Its production process typically includes raw material processing, saccharification and fermentation, distillation, aging and blending, packaging and sterilization.

[0003] Currently, the production of highland barley liquor is mainly at the level of mechanized discrete production, and still relies heavily on traditional semi-mechanized production methods. For example, the processes of raw material cooking, saccharification, and fermentation still rely excessively on manual labor. This results in core problems such as low precision in process control, non-standard process management, low brewing efficiency, inconsistent quality, high labor intensity, and poor production environment.

[0004] Therefore, there is an urgent need to upgrade the production methods of highland barley liquor to automation, and to develop new technologies and equipment to increase production capacity, optimize process routes, stabilize quality, and reduce costs. Utility Model Content

[0005] To solve the above problems, this utility model provides an automated production line for highland barley liquor, including a lees adding machine, a first conveyor chain plate, and a rotary conveyor chain plate connected in sequence. A bottom chain plate is provided on one side of the rotary conveyor chain plate, and a shell adding machine is provided near the conveyor chain plate.

[0006] The bottom chain plate of the steamer is sequentially connected to the first drying machine, the second drying machine, the second conveyor chain plate, the mixing auger, and the first mobile material spreading machine. The bottom chain plate of the steamer is provided with a steaming bucket. The first koji adding machine is provided near the second conveyor chain plate. One side of the first mobile material spreading machine is connected to the discharge auger through the fourth conveyor chain plate.

[0007] The automated production line for highland barley liquor also includes a grain soaking tank, which is connected in sequence to a discharge bucket elevator and a high-pressure steamer. A third drying machine is located near the high-pressure steamer. The third drying machine is connected in sequence to a raw material conveying chain plate, a second mobile material spreading machine, and a saccharification box. A second yeast adding machine is located near the raw material conveying chain plate.

[0008] Furthermore, the other side of the first mobile fabric spreading machine is connected to a stacking box, which is connected to a third conveyor chain plate, at least a portion of which is located above the second drying machine.

[0009] Furthermore, the saccharification box is also connected to a third conveyor chain plate.

[0010] Furthermore, the shelling machine is located above the conveyor chain plate.

[0011] Furthermore, a loading robot is provided between the rotating conveyor chain plate and the bottom chain plate of the steamer. The loading robot is set on the loading robot running track and can move in three positions, which correspond to the positions of the three steamers set on the bottom chain plate.

[0012] Furthermore, the rotating conveyor chain can rotate 180° to feed materials to the loading robot.

[0013] Furthermore, the three steaming pots are respectively connected to three water-cooled condensers via air guide pipes.

[0014] Furthermore, the water-cooled condenser is connected to the first-stage wine tank, the middle-stage wine tank, and the last-stage wine tank via pipelines.

[0015] Furthermore, the high-pressure steamer is located above the third drying machine.

[0016] Furthermore, the second koji-adding machine is located above the raw material conveyor chain plate.

[0017] The beneficial effects of this utility model are:

[0018] This utility model connects equipment such as the grain adding machine, the yeast adding machine, the cloth spreading machine, the stubble drying machine, and the saccharification box in series by setting up multi-stage conveyor chain plates. It can be combined with the central control system platform to form a fully automated intelligent production line dedicated to the production of highland barley liquor. It can use highland barley as the brewing raw material and realize the integrated production process of whole grain soaking, stacking fermentation, multi-yeast co-fermentation, and multi-flavor fusion. It breaks through the bottleneck of intelligent, unmanned (operational) and digital production of the entire highland barley liquor brewing process. Attached Figure Description

[0019] Figure 1 This is a top view of the overall structure in one embodiment of the present invention;

[0020] In the diagram: 1. Adding grains; 2. First conveyor chain; 3. Shelling machine; 4. Rotary conveyor chain; 5. Loading robot; 501. Loading robot track; 6. Steaming still; 7. Water-cooled condenser; 701. First-stage wine tank; 702. Middle-stage wine tank; 703. Last-stage wine tank; 8. Bottom chain of the still; 9. First drying machine; 10. Second drying machine; 11. First yeast-adding machine; 12. Second conveyor chain; 13. Mixing auger; 14. First mobile spreading machine; 15. Stacking box; 16. Third conveyor chain; 17. Fourth conveyor chain; 18. Discharge auger; 19. Discharge hopper; 20. Grain soaking tank; 21. Discharge hopper elevator; 22. High-pressure steamer; 23. Third drying machine; 24. Raw material conveyor chain; 25. Second yeast-adding machine; 26. Second mobile spreading machine; 27. Saccharification box. Detailed Implementation

[0021] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] This utility model provides an automated production line for highland barley liquor, including a lees adding machine 1, a first conveyor chain plate 2, and a rotary conveyor chain plate 4 connected in sequence. A bottom chain plate 8 is provided on one side of the rotary conveyor chain plate 4, and the shell adding machine 3 is located above the conveyor chain plate 2.

[0025] The bottom chain plate 8 is sequentially connected to the first drying machine 9, the second drying machine 10, the second conveyor chain plate 12, the mixing auger 13, and the first mobile material spreader 14. A steaming bucket 6 is provided on the bottom chain plate 8. A first koji-adding machine 11 is provided near the second conveyor chain plate 12. One side of the first mobile material spreader 14 is connected to the discharge auger 18 through the fourth conveyor chain plate 17. The other side of the first mobile material spreader 14 is connected to the stacking box 15. The stacking box 15 is connected to the third conveyor chain plate 16. At least a portion of the third conveyor chain plate 16 is located above the second drying machine 10.

[0026] The automated production line for highland barley liquor also includes a grain soaking tank 20, which is connected in sequence to a discharge bucket elevator 21 and a high-pressure steamer 22. The high-pressure steamer 22 is located above a third drying machine 23. The third drying machine 23 is connected in sequence to a raw material conveying chain plate 24, a second mobile material spreading machine 26, and a saccharification box 27. A second yeast adding machine 25 is located above the raw material conveying chain plate 24.

[0027] Furthermore, the saccharification box 27 is also connected to the third conveyor chain plate 16, and the outlet of the saccharification box 27 is located above the third conveyor chain plate 16.

[0028] Furthermore, a loading robot 5 is installed between the rotary conveyor chain 4 and the bottom chain plate 8. Instructions are transmitted to the loading robot 5 from the central control system platform. The loading robot 5 is positioned on the loading robot running track 501 and can move to three points, corresponding to the positions of the three steamers 6 on the bottom chain plate 8, facilitating precise positioning of the conveying location. The rotary conveyor chain 4 can rotate 180° to feed materials to the loading robot 5.

[0029] Furthermore, the three stills 6 are respectively connected to three water-cooled condensers 7 via gas guide pipes. The water-cooled condensers 7 are connected to the first-stage wine tank 701, the middle-stage wine tank 702, and the last-stage wine tank 703 via pipelines.

[0030] The working process of the automated production line for highland barley liquor provided by this utility model is as follows:

[0031] Step 1, Raw Material Saccharification: Soak the raw barley in the soaking tank 20 with room temperature water for 24 hours. After 24 hours, drain the soaking water and transport the barley to the high-pressure steamer 22 through the discharge bucket elevator 21. After high-pressure steaming for 50 minutes, pour it into the third drying machine 23 for cooling. Add small koji online through the second koji adding machine 25 and mix evenly. Then, transport the raw material to the moving material spreading machine 26 through the raw material conveying chain plate 24. The moving material spreading machine 26 evenly distributes the material into the saccharification box 27 for saccharification for 24 hours.

[0032] Step 2, Distillation: The mash discharged from the pool is sequentially conveyed to the loading robot 5 via the feeding machine 1, the first conveyor chain plate 2, and the rotating conveyor chain plate 4. The loading robot 5 evenly loads the mash into the still 6 and automatically collects the liquor in segments according to the set program. The liquor from each segment enters the first-stage liquor tank 701, the middle-stage liquor tank 702, and the last-stage liquor tank 703 through the pipes of the water-cooled condenser 7.

[0033] Step 3, Stacking: After the still 6 is turned over, the hot mash after distillation is poured onto the conveyor chain 8 at the bottom of the still, and then conveyed to the first drying machine 9. The saccharified saccharified material is conveyed to the second drying machine 10 through the third conveyor chain 16. The saccharified material is evenly spread on the mash that has been cooled for the first time. It is then cooled further through the second drying machine 10. The koji adding machine 1 adds koji online and mixes evenly. The mixture is then sequentially conveyed through the second conveyor chain 12, the mixing auger 13, and the first moving material spreader 14 into the stacking box 15 for stacking for 48 hours.

[0034] Step 4, fermentation in the pit: After the piling is completed, the mash is conveyed to the second drying machine 10 through the third conveyor chain plate 16, and then sequentially enters the fourth conveyor chain plate 17 through the second conveyor chain plate 12, the mixing auger 13, and the first moving material spreader 14. It is then conveyed to the discharge hopper 19 through the discharge auger 18, and the overhead crane lifts the discharge hopper 19 into the pit.

[0035] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make various modifications and alterations without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the claims.

Claims

1. An automated production line for highland barley liquor, characterized in that, It includes a simmering machine (1), a first conveyor chain plate (2), and a rotating conveyor chain plate (4) connected in sequence. A bottom chain plate (8) is provided on one side of the rotating conveyor chain plate (4), and a shelling machine (3) is provided near the conveyor chain plate (2). The bottom chain plate (8) is sequentially connected to the first drying machine (9), the second drying machine (10), the second conveyor chain plate (12), the mixing auger (13), and the first mobile material spreading machine (14). A steamer (6) is provided on the bottom chain plate (8). A first koji adding machine (11) is provided near the second conveyor chain plate (12). One side of the first mobile material spreading machine (14) is connected to the discharge auger (18) through the fourth conveyor chain plate (17). The automated production line for highland barley liquor also includes a grain soaking tank (20), which is connected in sequence to a discharge bucket elevator (21) and a high-pressure steamer (22). A third drying machine (23) is located near the high-pressure steamer (22), which is connected in sequence to a raw material conveying chain plate (24), a second mobile material spreading machine (26), and a saccharification box (27). A second yeast adding machine (25) is located near the raw material conveying chain plate (24).

2. The automated production line for highland barley liquor according to claim 1, characterized in that, The other side of the first mobile fabric spreading machine (14) is connected to a stacking box (15), which is connected to a third conveyor chain plate (16), at least a portion of which is located above the second drying machine (10).

3. The automated production line for highland barley liquor according to claim 2, characterized in that, The saccharification box (27) is also connected to the third conveyor chain plate (16).

4. The automated production line for highland barley liquor according to claim 1, characterized in that, The shell-adding machine (3) is located above the conveyor chain plate (2).

5. The automated production line for highland barley liquor according to claim 1, characterized in that, A steaming robot (5) is provided between the rotating conveyor chain plate (4) and the bottom chain plate (8). The steaming robot (5) is set on the steaming robot running track (501) and can move in three positions. The three positions correspond to the positions of the three steaming buckets (6) set on the bottom chain plate (8).

6. The automated production line for highland barley liquor according to claim 5, characterized in that, The rotating conveyor chain plate (4) can rotate 180° to feed the loading robot (5).

7. The automated production line for highland barley liquor according to claim 6, characterized in that, The three steamers (6) are connected to the three water-cooled condensers (7) through air guide pipes.

8. The automated production line for highland barley liquor according to claim 7, characterized in that, The water-cooled condenser (7) is connected to the first-stage wine tank (701), the middle-stage wine tank (702), and the last-stage wine tank (703) via pipelines.

9. The automated production line for highland barley liquor according to claim 1, characterized in that, The high-pressure steamer (22) is located above the third drying machine (23).

10. The automated production line for highland barley liquor according to claim 1, characterized in that, The second koji-adding machine (25) is located above the raw material conveying chain plate (24).

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