Masonry structure of high-temperature-resistant lining material

Abstract

The utility model provides a masonry structure of a high-temperature-resistant lining material, which comprises a masonry main body, a plurality of heat dissipation grooves are arranged on the outer side of the masonry main body, temperature sensors are arranged in the heat dissipation grooves, and signals of the temperature sensors are connected with a main control unit. According to the utility model, the heat dissipation groove is used for guiding heat permeating the masonry structure, the heat is gathered and guided to the temperature sensor, the temperature sensor is used for detecting the temperature in the heat dissipation groove, and the leakage position of the masonry structure is judged according to the detected data difference; and the temperature is transmitted to an external display end through a wireless signal for data viewing, so that the leakproofness of the masonry structure can be conveniently judged in real time, the problem of the masonry structure can be timely found and processed, and the use stability of the masonry structure is improved.

Description

Technical Field

[0001] This utility model relates to the field of masonry structures, and in particular to a masonry structure with a high-temperature resistant lining material. Background Technology

[0002] The lining structure refers to a protective structure formed inside some industrial equipment, pipelines, or buildings by using specific high-temperature resistant lining materials and a masonry method. This structure primarily serves to resist damage to the main structure from internal media (such as high temperatures, corrosion, and abrasion). For example, inside blast furnaces and hot blast stoves in the metallurgical industry, the lining structure can withstand the erosion of high-temperature molten metal and slag, while also providing thermal insulation and preventing heat loss.

[0003] The masonry structure of the lining material is exposed to high temperatures, corrosion, and abrasion during long-term use, and is at risk of damage after prolonged use. However, because the masonry structure of the lining material is located inside the equipment, it is difficult to monitor its condition during use, and problems are difficult to detect and address in a timely manner. Once the masonry structure of the lining material is damaged but not detected in time, it may cause the main structure to be damaged by the internal medium, resulting in production interruption or even a safety accident. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a masonry structure using a high-temperature resistant lining material, comprising a masonry body 1 formed by masonry using the high-temperature resistant lining material. The masonry body 1 has an internal masonry frame 2 for shaping and support, and the masonry body 1 covers the surface of the masonry frame 2. The outer side of the masonry body 1 has several heat dissipation grooves 3 for heat conduction. Each heat dissipation groove 3 has a temperature sensor 4 for temperature detection inside, and the signal from the temperature sensor 4 is connected to a main control unit. A masonry sealing seat 6 is installed on one side of the temperature sensor 4 for support, and a thermal insulation protective pad 7 is installed on the other side of the thermal insulation protective pad 7. A support fixing seat 8 is fixedly installed on the other side of the support fixing seat 8, and a pressure detection group 9 for pressure detection is fixedly installed inside the support fixing seat 8.

[0005] In some embodiments, a sealing compression ring 10 is fixed around the masonry sealing seat 6, and the masonry sealing seat 6 is engaged in the sealing groove in the middle of the heat dissipation groove 3 by the sealing compression ring 10. A connection groove for installing a temperature sensor 4 is provided inside the masonry sealing seat 6.

[0006] In some embodiments, the size of the thermal insulation protective pad 7 is larger than the size of the masonry sealing seat 6, and can completely cover the opening of the masonry sealing seat 6 and the heat dissipation groove 3, and partially cover the surface of the masonry body 1.

[0007] In some embodiments, the support fixing seat 8 is installed at the center of one side of the thermal insulation protective pad 7, and the support fixing seat 8 has a detection groove 11 for accommodating the pressure detection group 9.

[0008] In some embodiments, the pressure detection group 9 includes a pressure sensor 91 and a pressure-bearing extrusion plate 92; the pressure sensor 91 is fixedly installed inside the support base 8 and its signal is connected to the main control unit; the extrusion plate 92 is the detection end of the pressure sensor 91 and is fixedly installed on the top of the support base 8.

[0009] In some more specific embodiments, a heat insulation pad 5 is fixedly installed on the outside of the extrusion sheet 92 to cover and protect it; the heat insulation pad 5 includes a heat insulation ring 51 for connection and a cover 52 for covering and protecting it; the heat insulation ring 51 is fixedly installed on the top of the support base 8 and surrounds the extrusion sheet 92; the cover 52 is fixedly installed above the extrusion sheet 92 and the heat insulation ring 51.

[0010] Compared with the prior art, the advantages and beneficial effects of this utility model include:

[0011] 1. Multiple heat dissipation channels are opened inside the masonry structure. The heat dissipation channels collect the heat that has seeped into the masonry structure and direct it to temperature sensors. The temperature sensors detect the temperature inside each heat dissipation channel. Based on the differences in the detected data, the location of the leakage in the masonry structure is determined. The temperature data is transmitted to an external display terminal via wireless signal, which facilitates real-time assessment of the tightness of the masonry structure. This helps to promptly detect and deal with problems in the masonry structure and improve the stability of the masonry structure during use.

[0012] 2. A thermal insulation protective pad is installed at the top of the masonry sealing seat that supports the temperature sensor. The thermal insulation protective pad is used to support the support fixing seat and the pressure detection group. The tightness of the inner wall of the masonry structure and equipment is detected by pressure detection, which facilitates real-time monitoring of the stability of the masonry structure.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0016] Figure 2 This is a partial structural schematic diagram of an embodiment of the present utility model;

[0017] Figure 3 This is a cross-sectional structural diagram of the main body of the masonry structure according to an embodiment of the present utility model;

[0018] Figure 4 This is a partial cross-sectional structural diagram of an embodiment of the present utility model;

[0019] Among them: 1-Masonry main body, 2-Masonry skeleton, 3-Heat dissipation groove, 4-Temperature sensor, 5-Insulation pad, 51-Insulation ring, 52-Cover plate, 6-Masonry sealing seat, 7-Insulation protective pad, 8-Support fixing seat, 9-Pressure detection group, 91-Pressure sensor, 92-Extrusion plate, 10-Sealing extrusion ring, 11-Sealing groove. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be described below with reference to the accompanying drawings.

[0021] Example 1

[0022] Embodiment 1 of this utility model provides a masonry structure for a high-temperature resistant lining material, the schematic diagram of which is shown below. Figure 1-4 As shown, the system includes a masonry main body 1 formed by masonry construction using a high-temperature resistant lining material. The masonry main body 1 has a masonry framework 2 inside for shaping and support, and the masonry main body 1 covers the surface of the masonry framework 2. Several heat dissipation grooves 3 are formed on the outer side of the masonry main body 1 for heat conduction. Temperature sensors 4 are installed inside the heat dissipation grooves 3 for temperature detection, and the signals of the temperature sensors 4 are connected to a main control unit. The main control unit is used for automated control, and its signals are connected to a wireless communication module for information transmission. A masonry sealing seat 6 is fixedly installed on one side of the temperature sensor 4 for support, and a heat-insulating protective pad 7 is fixedly installed on the other side of the heat-insulating protective pad 6. A support fixing seat 8 is fixedly installed on the other side of the heat-insulating protective pad 7 for support, and a pressure detection group 9 for pressure detection is fixedly installed inside the support fixing seat 8.

[0023] The above technical solution is adopted: the main body 1 is constructed by masonry of high temperature resistant lining material and covers the surface of the masonry frame 2. It can work stably for a long time in high temperature environment and effectively resist the erosion of internal structure by high temperature. The masonry frame 2 provides shaping support for the main body 1, enhances the stability of the overall structure, and prevents the main body 1 from deforming or cracking under high temperature and pressure. It ensures the integrity and reliability of the entire masonry structure and enables it to play an effective protective role in high temperature industrial environment.

[0024] The heat dissipation tank 3 effectively guides heat flow, thereby concentrating the heat that has penetrated into the masonry structure and directing it to the temperature sensor 4, improving the accuracy of temperature detection. The temperature sensor 4 is connected to the main control unit and monitors the temperature changes in the heat dissipation tank 3 in real time. It can accurately sense minute temperature differences and convert the temperature signal into an electrical signal, which is then transmitted to the main control unit. The main control unit analyzes and processes the temperature data according to a preset algorithm. By comparing it with the normal operating temperature range, it determines whether there are any problems such as leakage in the masonry structure, realizing real-time monitoring of the tightness of the masonry structure and ensuring the safe and stable operation of the equipment.

[0025] Example 2

[0026] Based on Example 1, this example further includes: a sealing compression ring 10 is fixed around the masonry sealing seat 6, the masonry sealing seat 6 is engaged with the sealing groove in the middle of the heat dissipation groove 3 by the sealing compression ring 10, and a connecting groove for installing a temperature sensor 4 is opened inside the masonry sealing seat 6, the temperature sensor 4 is installed in the connecting groove inside the masonry sealing seat 6.

[0027] The above technical solution involves the masonry sealing seat 6 cooperating with the sealing groove in the middle of the heat dissipation groove 3 to achieve a good seal for the heat dissipation groove 3. The masonry sealing seat 6 also provides a precise installation position for the temperature sensor 4, ensuring that the temperature sensor 4 will not shift or loosen during operation, thus ensuring the accuracy of temperature detection. The sealing compression rings 10 around the masonry sealing seat 6 are compressed during installation and fit tightly against the heat dissipation groove 3, effectively preventing heat and other substances from leaking from the connection point. This ensures a stable temperature and pressure environment within the heat dissipation groove 3, providing a reliable working environment for the temperature sensor 4, and also enhancing the sealing and stability of the entire masonry structure.

[0028] Example 3

[0029] Based on Example 1, this example also includes: the size of the thermal insulation protective pad 7 is larger than the size of the masonry sealing seat 6, which can completely cover the slot of the masonry sealing seat 6 and the heat dissipation groove 3, and partially cover the surface of the masonry body 1. The interior of the thermal insulation protective pad 7 has a slot to accommodate the support fixing seat 8.

[0030] The above technical solution employs the following: The thermal insulation protective pad 7 is made of high-efficiency thermal insulation material, which effectively blocks heat transfer, protects the support fixing seat 8 and pressure detection group 9 from high temperatures, and ensures their normal operation. The larger size of the thermal insulation protective pad 7 ensures complete coverage of the opening of the heat dissipation groove 3, preventing heat from overflowing from the heat dissipation groove 3 and affecting the operation of the support fixing seat 8 and pressure detection group 9. At the same time, the thermal insulation protective pad 7 also prevents external impurities from entering the interior of the masonry structure and damaging internal components such as the masonry sealing seat 6 and temperature sensor 4, further improving the stability and reliability of the masonry structure and extending the service life of the entire structure.

[0031] Example 4

[0032] Based on Embodiment 1, this embodiment further includes: the support fixing base 8 is installed at the center of one side of the thermal insulation protective pad 7, and the support fixing base 8 has a detection groove 11 inside for accommodating the pressure detection group 9. The pressure detection group 9 includes a pressure sensor 91 and a pressure-bearing extrusion plate 92; the pressure sensor 91 is fixedly installed inside the support fixing base 8, and its signal is connected to the main control unit; the extrusion plate 92 is the detection end of the pressure sensor 91 and is fixedly installed at the top of the support fixing base 8.

[0033] The above technical solution is adopted as follows: the support and fixing base 8 provides a precise installation space for the pressure detection group 9. The pressure sensor 91 is fixed inside the support and fixing base 8, and the extrusion plate 92 at its detection end is in direct contact with the inner wall of the masonry structure or equipment. When the internal pressure of the masonry structure or equipment changes, the extrusion plate 92 is subjected to pressure and transmits the pressure to the pressure sensor 91. The pressure sensor 91 converts the pressure signal into an electrical signal and transmits it to the main control unit. The main control unit judges whether the tightness of the masonry structure is normal according to the preset pressure range. It can monitor the pressure relationship between the masonry structure and the inner wall of the equipment in real time, detect potential problems in time, and ensure the stability and safety of the masonry structure during operation.

[0034] Example 5

[0035] Based on Example 4, this example further includes: a heat insulation pad 5 is fixedly installed on the outside of the extrusion sheet 92 to cover and protect it; the heat insulation pad 5 includes a heat insulation ring 51 connected to it and a cover 52 for covering and protecting it; the heat insulation ring 51 is fixedly installed on the top of the support base 8 and surrounds the extrusion sheet 92; the cover 52 is fixedly installed above the extrusion sheet 92 and the heat insulation ring 51.

[0036] The above technical solution is adopted: the heat insulation ring 51 is fixed on the support base 8 to provide support for the cover plate 52, forming a closed heat insulation space, which effectively reduces the heat conduction to the pressure detection group 9, protects the pressure sensor 91 and other components from high temperature, and ensures the accuracy of pressure detection. The cover plate 52 covers the extrusion plate 92, further preventing heat from acting directly on the extrusion plate 92, and also plays a certain protective role to prevent external impurities from entering and affecting pressure detection.

[0037] The working principle of the masonry structure for the high-temperature resistant lining material provided by this utility model is as follows:

[0038] During operation, heat is transferred through the main masonry structure 1, with some heat being diverted through the heat dissipation channel 3. Temperature sensor 4 monitors the temperature inside the channel in real time. If the temperature in a certain area rises abnormally, the main control unit determines that there may be a leak and transmits the data to an external display terminal via a wireless communication module, allowing staff to assess the condition of the masonry structure. Simultaneously, the thermal insulation pad 7 blocks heat and protects the support fixture 8 and the pressure detection group 9. The pressure detection group 9 is responsible for real-time monitoring of pressure changes between the masonry structure and the inner wall of the equipment, transmitting the pressure signal to the main control unit. The main control unit analyzes the pressure data to determine the tightness between the masonry structure and the inner wall of the equipment. If any abnormality is detected, timely repair measures are taken.

[0039] It is evident that, compared to the prior art, this utility model has the following beneficial effects:

[0040] 1. Multiple heat dissipation channels 3 are opened inside the masonry structure. The heat dissipation channels 3 are used to guide the heat that permeates the masonry structure and direct the heat to the temperature sensor 4. The temperature sensor 4 is used to detect the temperature of the heat inside each heat dissipation channel 3. The location of leakage in the masonry structure is determined based on the difference in the detected data. The temperature is transmitted to an external display terminal via wireless signal for data viewing. This facilitates real-time judgment of the tightness of the masonry structure, helps to detect and deal with problems in the masonry structure in a timely manner, and improves the stability of the masonry structure in use.

[0041] 2. A heat insulation protective pad 7 is set on the top of the masonry sealing seat 6 that supports the temperature sensor 4, and the heat insulation protective pad 7 is used to support the support fixing seat 8 and the pressure detection group 9. The tightness of the inner wall of the masonry structure and equipment is detected by pressure detection, which facilitates real-time monitoring of the stability of the masonry structure.

[0042] In the description of the embodiments of this application, the words "exemplary," "for example," or "for instance" are used to indicate examples, illustrations, or explanations. Any embodiment or design described as "exemplary," "for example," or "for instance" in the embodiments of this application should not be construed as being more preferred or advantageous than other embodiments or designs. Specifically, the use of the words "exemplary," "for example," or "for instance" is intended to present the relevant concepts in a specific manner.

[0043] In the description of the embodiments of this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, B existing alone, and A and B existing simultaneously. Furthermore, unless otherwise stated, the term "multiple" means two or more.

[0044] Furthermore, the terms “including,” “comprising,” “having,” and their variations all mean “including but not limited to,” unless otherwise specifically emphasized.

[0045] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made on the basis of the technical solution of this utility model should be included within the scope of protection of this utility model.

Claims

1. A masonry structure for a high-temperature resistant lining material, comprising: A masonry body (1) is formed by masonry construction using a high-temperature resistant lining material. The masonry body (1) has a masonry frame (2) inside for shaping and support. The masonry body (1) has several heat dissipation grooves (3) on its outer side. A temperature sensor (4) is installed inside the heat dissipation groove (3). The signal of the temperature sensor (4) is connected to the main control unit. A masonry sealing seat (6) is installed on one side of the temperature sensor (4). A heat insulation protective pad (7) is installed on the other side of the heat insulation protective pad (7). A support fixing seat (8) is installed on the other side of the support fixing seat (8). A pressure detection group (9) is installed inside the support fixing seat (8).

2. The masonry structure of the high-temperature resistant lining material as described in claim 1, characterized in that, The masonry sealing seat (6) is fixed around the perimeter with sealing compression rings (10), and the masonry sealing seat (6) is engaged in the sealing groove in the middle of the heat dissipation groove (3) by the sealing compression rings (10).

3. The masonry structure of the high-temperature resistant lining material as described in claim 2, characterized in that, The temperature sensor (4) is installed in the masonry sealing seat (6) on the side of the masonry body (1) near the interior of the masonry body (1) through the connecting groove inside the masonry sealing seat (6).

4. The masonry structure of the high-temperature resistant lining material as described in claim 1, characterized in that, The size of the thermal insulation protective pad (7) is larger than the size of the masonry sealing seat (6). The thermal insulation protective pad (7) completely covers the slot of the masonry sealing seat (6) and the heat dissipation groove (3), and partially covers the surface of the masonry body (1).

5. The masonry structure of the high-temperature resistant lining material as described in claim 1, characterized in that, The support fixing seat (8) is installed in the middle of the heat insulation protective pad (7), and the inside of the support fixing seat (8) is provided with a detection groove (11) for accommodating the pressure detection group (9).

6. The masonry structure of the high-temperature resistant lining material as described in claim 1, characterized in that, The pressure detection group (9) includes a pressure sensor (91) and a pressure-bearing extrusion plate (92); the pressure sensor (91) is fixedly installed inside the support base (8) and the signal is connected to the main control unit; the extrusion plate (92) is the detection end of the pressure sensor (91).

7. The masonry structure of the high-temperature resistant lining material as described in claim 6, characterized in that, An insulating pad (5) is fixedly installed on the outside of the extrusion sheet (92) to cover and protect it; the insulating pad (5) includes an insulating ring (51) for connection and a cover plate (52) for covering and protecting it; the insulating ring (51) is fixedly installed on the top of the support base (8) and surrounds the extrusion sheet (92); the cover plate (52) is fixedly installed on the top of the extrusion sheet (92).

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