Sliding rail rolling forming tool

Abstract

The utility model belongs to the field of machine manufacturing, and particularly relates to a sliding rail rolling forming tool which comprises a conveying device. The inner side wall of the transmission device is fixedly connected with a group of first electric push rods; the output end of the first electric push rod is fixedly connected with a U-shaped seat; the middle part of the U-shaped seat is rotationally connected with a group of rollers; a supporting plate is fixedly connected to the top of the conveying device. The bottom of the supporting plate is fixedly connected with a set of second electric push rods. The bottom of the second electric push rod is fixedly connected with a fixed block; a rolling roller is rotationally connected between one group of fixing blocks; a first electric push rod is controlled to stretch out and draw back to adapt to sliding rail plates with different widths, the universality of roller clamping is improved, multiple sets of rollers make contact with the two sides of the sliding rail plates for limiting, the sliding rail plates stably move along the center of the conveying device, deviation or shaking is reduced, and the conveying precision and stability are improved; the device is suitable for slide rail plates with different thicknesses, and the rolling rollers can flatten the surfaces of the slide rail plates to keep the slide rail plates flat.

Description

Technical Field

[0001] This utility model relates to the field of mechanical manufacturing, specifically a tooling for rolling and forming slide rails. Background Technology

[0002] A slide rail is a mechanical component, typically consisting of a track and a sliding block, used to enable smooth linear movement of an object along a fixed path. It is widely used in furniture, industrial equipment, and other fields to improve the accuracy and smoothness of movement.

[0003] During the processing of the slide rail, the metal coil is released by the uncoiler, and the metal strip passes through multiple sets of rolling dies in sequence. Each set of rollers gradually bends the material to finally form the target cross-sectional shape of the slide rail.

[0004] When metal strip enters the rolling die, it may experience left-right deviation, wrinkles, or local bulges, leading to problems such as asymmetrical cross-sectional shape and misaligned grooves in the forming slide rail. Therefore, a slide rail rolling forming tooling is proposed to address these issues. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A slide rail roll forming fixture of this utility model includes a transmission device; a set of first electric push rods is fixedly connected to the inner wall of the transmission device; the set of first electric push rods is correspondingly arranged; a U-shaped seat is fixedly connected to the output end of the first electric push rod; a set of rollers is rotatably connected to the middle of the U-shaped seat; a support plate is fixedly connected to the top of the transmission device; a set of second electric push rods is fixedly connected to the bottom of the support plate; a fixing block is fixedly connected to the bottom of the second electric push rods; and rollers are rotatably connected between the set of fixing blocks. The moving roller, controlled by a set of first electric push rods, extends and retracts to adapt to slide rails of different widths, improving the versatility of roller clamping. Multiple sets of rollers contact both sides of the slide rail, using a rolling method for limiting and providing lateral clamping force, so that the slide rail moves smoothly along the center of the transmission device, reducing deviation or shaking, and improving the accuracy and stability of conveying. By extending and retracting the second electric push rod, the contact force between the rolling roller and the surface of the slide rail can be controlled to adapt to slide rails of different thicknesses. The rolling roller can flatten the surface of the slide rail, keeping the surface of the slide rail flat.

[0007] Preferably, the first electric push rod has multiple air outlets on both sides; the air outlets are correspondingly arranged; a flow divider is fixedly connected to both sides of the transmission device; the flow divider is connected to the air outlet; an air pipe is fixedly connected to one side of the flow divider; an air pump is installed at the end of the air pipe; by the airflow blown out from the multiple air outlets, the surface of the slide rail plate can be thoroughly cleaned, impurities on the surface of the slide rail plate can be blown away, the cleanliness of the slide rail plate can be maintained in subsequent processing or treatment, and the impact of impurities on subsequent processes can be reduced.

[0008] Preferably, a connecting plate is fixedly connected to the middle of the transmission device; the connecting plate is disposed between the roller and the rolling roller; a brush is fixedly connected to the bottom of the connecting plate; the brush is in contact with the slide rail plate; by setting the brush between the rolling roller and the roller, impurities blown away by the air outlet can be intercepted and re-adhere to the surface of the slide rail plate. The brush performs secondary interception of residual impurities, thereby removing impurities from the surface of the slide rail plate, improving the thoroughness of cleaning, reducing impurities from entering subsequent processes, thus protecting the rolling roller and extending its service life.

[0009] Preferably, a collection box is fixedly attached to the surface of the transmission device; the collection box is positioned above the air outlet; a gas filter cover is fixedly attached to the top of the collection box; and multiple air inlets are provided at the bottom of the collection box. By collecting the impurities blown up by the air outlet, it is possible to reduce the amount of debris falling back onto the slide rail surface and causing secondary pollution to the slide rail, thus keeping the slide rail clean. The collection box concentrates the impurities, making it convenient for regular cleaning. Only the collection box needs to be cleaned, which improves the efficiency of the cleaning work.

[0010] Preferably, a set of guide plates is fixedly connected to the middle of the collection box; the guide plates are provided at the connection between the gas filter cover and the collection box; a set of partitions is fixedly connected to the middle of the collection box; the partitions are provided on the side of the air inlet; the guide plates can guide the airflow entering the collection box, so that the gas flows along a specific path, and the impurities in the gas enter the compartment between the collection box and the partitions, reducing the amount of impurities returning to the surface of the slide rail plate through the air inlet, thereby improving the collection efficiency of impurities.

[0011] Preferably, a set of chutes is provided in the middle of the collection box; a magnet is slidably connected between the set of chutes; the magnet is set above the partition; the magnet can slide in the middle of the chutes, actively approach the metal debris, attract the metal debris, reduce the wear of the inside of the collection box by the airflow, extend the service life of the equipment, and the magnet separates the metal impurities from other impurities, which is convenient for subsequent classification and metal recycling.

[0012] The advantages of this utility model are:

[0013] 1. The slide rail roll forming fixture of this utility model controls a set of first electric push rods to extend and retract to adapt to slide rail plates of different widths, improving the versatility of roller clamping. Multiple sets of rollers contact both sides of the slide rail plate, using a rolling method for limiting and providing lateral clamping force, so that the slide rail plate moves smoothly along the center of the transmission device, reducing deviation or shaking, and improving the accuracy and stability of conveying. By extending and retracting the second electric push rod, the contact force between the rolling roller and the surface of the slide rail plate can be controlled to adapt to slide rail plates of different thicknesses. The rolling roller can flatten the surface of the slide rail plate, keeping the surface of the slide rail plate flat.

[0014] 2. The slide rail roll forming fixture of this utility model can intercept impurities blown away by the air outlet and re-adhere to the surface of the slide rail plate by setting a brush between the front of the rolling roller and the roller. The brush performs secondary interception of residual impurities, so that the impurities on the surface of the slide rail plate are removed, improving the thoroughness of cleaning, reducing the entry of impurities into subsequent processes, thereby protecting the rolling roller and extending the service life of the rolling roller. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the main body of this utility model;

[0017] Figure 2 This is a schematic diagram of the roller structure in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the rolling roller in this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the collection box in this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the magnet in this utility model.

[0021] In the diagram: 1. Transmission device; 11. First electric actuator; 12. U-shaped seat; 13. Roller; 14. Support plate; 15. Second electric actuator; 16. Fixing block; 17. Rolling roller; 2. Air outlet; 21. Diverter; 22. Air pipe; 3. Connecting plate; 31. Brush; 4. Collection box; 41. Gas filter cover; 42. Air inlet; 5. Guide plate; 51. Partition plate; 6. Slide groove; 61. Magnet. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] Specific implementation examples are given below.

[0024] like Figures 1 to 3 As shown in the embodiment of this utility model, a slide rail roll forming fixture includes a transmission device 1; a set of first electric push rods 11 are fixedly connected to the inner wall of the transmission device 1; the set of first electric push rods 11 are correspondingly arranged; a U-shaped seat 12 is fixedly connected to the output end of the first electric push rod 11; a set of rollers 13 are rotatably connected to the middle of the U-shaped seat 12; a support plate 14 is fixedly connected to the top of the transmission device 1; a set of second electric push rods 15 are fixedly connected to the bottom of the support plate 14; a fixing block 16 is fixedly connected to the bottom of the second electric push rod 15; a rolling roller 17 is rotatably connected between the set of fixing blocks 16; during operation, the slide rail plate is first placed on the surface of the transmission device 1, the first electric push rods 11 are controlled to extend and retract to push the U-shaped seat 12 so that the rollers 13 clamp the slide rail plate, and then the transmission device 1 is turned on to transport the slide rail plate. After the slide rail plate passes through multiple rollers... After roller 13, multiple sets of rollers 13 limit its movement and adjust the position of the slide rail plate on the surface of the transmission device 1. Then, when passing the rolling roller 17, a set of second electric push rods 15 are controlled to extend and retract, so that the rolling roller 17 contacts the surface of the slide rail plate and flattens it before proceeding to other processes. By controlling a set of first electric push rods 11 to extend and retract, it can adapt to slide rail plates of different widths, improving the versatility of the rollers 13 clamping. Multiple sets of rollers 13 contact both sides of the slide rail plate and use rolling to limit it, providing lateral clamping force, so that the slide rail plate moves smoothly along the center of the transmission device 1, reducing deviation or shaking, and improving the accuracy and stability of the conveying. By extending and retracting the second electric push rods 15, the contact force between the rolling roller 17 and the surface of the slide rail plate can be controlled to adapt to slide rail plates of different thicknesses. The rolling roller 17 can flatten the surface of the slide rail plate, keeping the surface of the slide rail plate flat.

[0025] like Figures 1 to 2As shown, the first electric actuator 11 has multiple air outlets 2 on both sides; the air outlets 2 are correspondingly arranged; the transmission device 1 is fixedly connected to both sides of the splitter 21; the splitter 21 is connected to the air outlets 2; an air pipe 22 is fixedly connected to one side of the splitter 21; an air pump is installed at the end of the air pipe 22; when working, the air pump switch is turned on to make it spray gas, which enters the splitter 21 through the air pipe 22; after being evenly dispersed into multiple airflows by the splitter 21, it is blown out from the multiple air outlets 2. The airflow blown out from the multiple air outlets 2 can thoroughly clean the surface of the slide rail plate, blow away impurities on the surface of the slide rail plate, maintain the cleanliness of the slide rail plate in subsequent processing or treatment, and reduce the impact of impurities on subsequent processes.

[0026] like Figures 2 to 3 As shown, a connecting plate 3 is fixedly connected to the middle of the transmission device 1; the connecting plate 3 is disposed between the roller 13 and the rolling roller 17; a brush 31 is fixedly connected to the bottom of the connecting plate 3; the brush 31 is in contact with the slide rail plate; during operation, when the transmission device 1 conveys the slide rail plate forward through the air outlet 2, the impurities on the surface of the slide rail plate are diffused to the surroundings by the gas blown out of the air outlet 2. When the slide rail plate passes the connecting plate 3, the brush 31 intercepts the impurities on the surface of the slide rail plate. By setting the brush 31 between the rolling roller 17 and the roller 13, the impurities blown away by the air outlet 2 can be intercepted and re-attached to the surface of the slide rail plate. The brush 31 performs secondary interception of the residual impurities, so that the impurities on the surface of the slide rail plate are removed, improving the thoroughness of cleaning, reducing the entry of impurities into subsequent processes, thereby protecting the rolling roller 17 and extending the service life of the rolling roller 17.

[0027] like Figure 1 , Figure 4 and Figure 5 As shown, a collection box 4 is fixedly attached to the surface of the transmission device 1; the collection box 4 is positioned above the air outlet 2; a gas filter cover 41 is fixedly attached to the top of the collection box 4; and multiple air inlets 42 are provided at the bottom of the collection box 4. During operation, a group of gases blown out from the air outlet 2 collide with the surface of the slide rail plate. The gas carries debris and impurities from the surface of the slide rail plate upwards through the air inlets 42 and enters the collection box 4 for collection. The gas is then discharged through the gas filter cover 41. By collecting the impurities blown up from the air outlet 2, it is possible to reduce the amount of debris falling back onto the surface of the slide rail plate and causing secondary pollution to the slide rail plate, thus keeping the slide rail plate clean. The collection box 4 collects the impurities in a concentrated manner, facilitating regular cleaning. Only the collection box 4 needs to be cleaned, which improves the efficiency of the cleaning work.

[0028] like Figures 4 to 5As shown, a set of guide plates 5 are fixedly connected to the middle of the collection box 4; the guide plates 5 are set at the connection between the gas filter cover 41 and the collection box 4; a set of partitions 51 are fixedly connected to the middle of the collection box 4; the partitions 51 are set on one side of the air inlet 42; during operation, the guide plates 5 guide the gas to enter the compartment between the partitions 51 and the collection box 4 along the surface of the guide plates 5. The guide plates 5 can guide the airflow entering the collection box 4, so that the gas flows along a specific path, and the impurities in the gas enter the compartment between the collection box 4 and the partitions 51, reducing the amount of impurities returning to the slide rail surface through the air inlet 42, thereby improving the collection efficiency of impurities.

[0029] like Figures 4 to 5 As shown, a set of sliding grooves 6 are provided in the middle of the collection box 4; a magnet 61 is slidably connected between the set of sliding grooves 6; the magnet 61 is set above the partition plate 51; during operation, the magnet 61 slides between the set of sliding grooves 6; the magnet 61 adsorbs the metal debris inside the collection box 4. By sliding in the middle of the sliding grooves 6, the magnet 61 can actively approach the metal debris, adsorb the metal debris, reduce the wear of the metal debris inside the collection box 4 by the airflow, and extend the service life of the equipment. The magnet 61 separates the metal impurities from other impurities, which is convenient for subsequent classification and metal recycling.

[0030] Working principle: First, the slide rail plate is placed on the surface of the transmission device 1. The first electric push rod 11 is controlled to extend and retract, pushing the U-shaped seat 12 to make the roller 13 clamp the slide rail plate. Then, the transmission device 1 is turned on to transport the slide rail plate. After the slide rail plate passes through multiple rollers 13, multiple sets of rollers 13 limit it and adjust the position of the slide rail plate on the surface of the transmission device 1. Then, when it passes through the rolling roller 17, a second electric push rod 15 is controlled to extend and retract, so that the rolling roller 17 contacts the surface of the slide rail plate and flattens it before proceeding to other processes. The air pump switch is turned on to spray gas, which enters the distributor 21 through the air pipe 22. After being evenly dispersed into multiple air streams by the distributor 21, the gas exits from multiple air outlets. 2. When the conveying device 1 transports the slide rail plate forward through the air outlet 2, the impurities on the surface of the slide rail plate are diffused to the surroundings by the gas blown out of the air outlet 2. When the slide rail plate passes the connecting plate 3, the brush 31 intercepts the impurities on the surface of the slide rail plate. A group of gases blown out from the air outlet 2 collide with the surface of the slide rail plate. The gas carries the debris and impurities on the surface of the slide rail plate upwards through the air inlet 42 and enters the collection box 4 for collection. The gas is discharged through the gas filter cover 41. The guide plate 5 causes the gas to enter the compartment between the partition 51 and the collection box 4 along the surface of the guide plate 5. The magnet 61 slides between a set of sliding grooves 6, causing the magnet 61 to attract the metal debris inside the collection box 4.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A tooling for roll forming of slide rails, characterized in that: The device includes a transmission device (1); a set of first electric push rods (11) are fixedly connected to the inner wall of the transmission device (1); the set of first electric push rods (11) are arranged in a corresponding manner; a U-shaped seat (12) is fixedly connected to the output end of the first electric push rod (11); a set of rollers (13) is rotatably connected to the middle of the U-shaped seat (12); a support plate (14) is fixedly connected to the top of the transmission device (1); a set of second electric push rods (15) is fixedly connected to the bottom of the support plate (14); a fixing block (16) is fixedly connected to the bottom of the second electric push rod (15); a rolling roller (17) is rotatably connected between the set of fixing blocks (16).

2. The slide rail roll forming fixture according to claim 1, characterized in that: The first electric actuator (11) has multiple air outlets (2) on both sides; the air outlets (2) are correspondingly arranged; the transmission device (1) has a splitter (21) fixedly connected to both sides; the splitter (21) is connected to the air outlet (2); the splitter (21) is fixedly connected to one side of the splitter (21); the air pipe (22) is installed at the end of the air pipe (22).

3. The slide rail roll forming fixture according to claim 2, characterized in that: A connecting plate (3) is fixedly connected to the middle of the transmission device (1); the connecting plate (3) is arranged between the roller (13) and the rolling roller (17); a brush (31) is fixedly connected to the bottom of the connecting plate (3); the brush (31) is in contact with the slide rail plate.

4. The slide rail roll forming fixture according to claim 3, characterized in that: The transmission device (1) has a collection box (4) fixedly attached to its surface; the collection box (4) is located above the air outlet (2); a gas filter cover (41) is fixedly attached to the top of the collection box (4); and multiple air inlets (42) are opened at the bottom of the collection box (4).

5. The slide rail roll forming fixture according to claim 4, characterized in that: A set of guide plates (5) are fixedly connected to the middle of the collection box (4); the guide plates (5) are set at the connection between the gas filter cover (41) and the collection box (4); a set of partitions (51) are fixedly connected to the middle of the collection box (4); the partitions (51) are set on one side of the air inlet (42).

6. The slide rail roll forming fixture according to claim 5, characterized in that: The collection box (4) has a set of sliding grooves (6) in the middle; a magnet (61) is slidably connected between the set of sliding grooves (6); the magnet (61) is set above the partition (51).

Images