Suspended ceiling air cabinet of dust-free workshop
By introducing a cleaning mechanism and a limiting structure into the ceiling-mounted air handling unit in the cleanroom, the problem of complex dust screen cleaning was solved, achieving automatic cleaning and vibration reduction of the dust cover, and improving the stability and efficiency of equipment operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WEIWEIAN MECHANICAL & ELECTRICAL TECHNOLOGY (SUZHOU) CO LTD
- Filing Date
- 2025-04-21
- Publication Date
- 2026-05-01
AI Technical Summary
The cleaning of dust screens on existing cleanroom ceiling-mounted air handling units is complex and time-consuming, leading to increased labor costs.
A ceiling-mounted air handling unit was designed, which includes a cleaning mechanism. By using a first electric telescopic rod, an adjusting frame, a second electric telescopic rod, a fixing frame, a support frame, a mounting frame, a nozzle, a connecting pipe, a telescopic hose, and a booster pump, the dust cover is automatically cleaned. Dust is removed by pulsed jet airflow, and the dust cover is fixed by a limiting post and a spring structure to reduce vibration.
This technology enables efficient cleaning of dust covers, improves the working efficiency of the blower unit, reduces the complexity and cost of manual cleaning, and also reduces the risk of dust covers falling off due to vibration during operation.
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Figure CN224188710U_ABST
Abstract
Description
A ceiling-mounted air handling unit for a cleanroom Technical Field
[0001] This utility model relates to the field of cleanroom technology, specifically a ceiling-mounted ventilation unit for a cleanroom. Background Technology
[0002] Air handling units are widely used in the manufacturing industry, primarily in production workshops. They deliver cool air through ductwork to each room, enabling rapid cooling of multiple rooms simultaneously. Ceiling-mounted air handling units are a common type in workshops because their structure, suspended from the ceiling, saves space.
[0003] A search revealed a Chinese patent with publication number CN220169562U that discloses a ceiling-mounted air handling unit for a cleanroom. By utilizing shock-absorbing springs installed inside the mounting sleeve and fixing sleeve, and by using dampers installed on the outer surfaces of the mounting plate and fixing plate, the mounting frame can be buffered and protected in the vertical direction. This prevents the air handling unit from vibrating during the cooling process, which could lead to loosening or gaps at the connection between the equipment and the ventilation duct.
[0004] While the above solutions can avoid the problem of vibrations in the air handling unit during the cooling process causing loosening or gaps at the connection between the equipment and the ventilation duct, the ceiling-mounted air handling unit in the above patent is difficult to clean. Cleaning requires frequent disassembly of the dust screen, which is complicated, time-consuming, and increases labor costs. Therefore, we provide a ceiling-mounted air handling unit for cleanrooms to solve the above problems. Summary of the Invention
[0005] The purpose of this invention is to provide a ceiling-mounted ventilation unit for a cleanroom to solve the problems mentioned in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a ceiling-mounted ventilation unit for a cleanroom, comprising an outer shell, a cleaning mechanism provided on the lower surface of the outer shell, the cleaning mechanism including a support frame fixedly connected to the lower surface of the outer shell, a fixed frame rotatably connected to the lower end of the support frame, an adjusting frame rotatably connected to one side of the fixed frame, a first electric telescopic rod hinged to one side of the adjusting frame, a second electric telescopic rod hinged to the other side of the adjusting frame, a mounting frame fixedly connected to the lower surface of the adjusting frame, a nozzle fixedly connected to the lower surface of the mounting frame, and a connecting pipe fixedly connected to the air inlet of the nozzle.
[0007] Preferably, a fixing plate is fixedly connected to one side of the outer shell, and a booster pump is fixedly connected to the upper surface of the fixing plate. The air outlet of the booster pump is fixedly connected to a retractable hose, and the air outlet of the retractable hose is fixedly connected to the air inlet of the connecting pipe. When the nozzle swings left and right, the retractable hose can adjust with the nozzle.
[0008] Preferably, the interior of the outer casing has an installation groove, which is slidably connected to the blower body. A slider is fixedly connected to one side of the blower body, allowing the blower to be installed inside the outer casing and controlling external dust from entering the blower.
[0009] Preferably, the inner wall of the outer casing is provided with a sliding groove, and a sliding rod is fixedly connected inside the sliding groove. A first spring is sleeved on the outer surface of the sliding rod. When the blower is running, the vibration generated is canceled out by the springs on both sides.
[0010] Preferably, the outer surface of the slide rod is slidably connected to the interior of the slider, the upper surface of the slider is fixedly connected to the lower end of the first spring, and the upper end of the first spring is fixedly connected to the interior of the slide groove. The slider can move up and down on the slide rod, which can reduce the vibration of the blower during operation.
[0011] Preferably, a mounting plate is fixedly connected to the upper end of the outer casing, and a limit post is inserted into one side of the outer casing. The fan can be mounted on the wall through the mounting plate, which serves to fix it in place.
[0012] Preferably, a connecting block is slidably connected to the outer surface of the limiting post, the limiting post passes through the connecting block, and a groove is provided on the inner wall of the connecting block. The dust cover can be fixed to the outer shell through the limiting post to play a dustproof role.
[0013] Preferably, a limiting plate is slidably connected inside the groove, the inside of the limiting plate is fixedly connected to the outer surface of the limiting post, a second spring is sleeved on the outer surface of the limiting post, the end of the second spring away from the limiting plate is fixedly connected to the inside of the groove, and a dust cover is fixedly connected to the inner side of the connecting block. The limiting post can be fixed to the outer part by the second spring to prevent it from falling off during operation.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. The ceiling-mounted air handling unit of this application uses a combination of a first electric telescopic rod, an adjusting frame, a second electric telescopic rod, a fixed frame, a support frame, a mounting frame, a nozzle, a connecting pipe, a telescopic flexible hose, and a booster pump. When the air handling unit is running for a long time, it is easy to suck dust into the dust cover. When a large amount of dust accumulates on the surface of the dust cover, it can easily affect the working efficiency of the air handling unit. The cleaning mechanism can clean the dust on the dust cover, which is beneficial to improving the working effect of the air handling unit and realizing the cleaning of the dust cover.
[0016] 2. The ceiling-mounted air handling unit of this application uses a combination of connecting blocks, grooves, limiting plates, limiting columns, a second spring, and a dust cover. The dust cover is installed on the outer shell and is fixed by the limiting columns on both sides to prevent the dust cover from being shaken off by the vibration generated during the operation of the air handling unit, thus playing a fixing role. Attached Figure Description
[0017] Figure 1 is a schematic diagram of the overall three-dimensional structure of this utility model;
[0018] Figure 2 is a schematic diagram of the overall cross-sectional three-dimensional structure of this utility model;
[0019] Figure 3 is a three-dimensional structural diagram of the cleaning mechanism of this utility model;
[0020] Figure 4 is a three-dimensional structural diagram of the booster pump of this utility model;
[0021] Figure 5 is a three-dimensional cross-sectional view of the outer shell of this utility model;
[0022] Figure 6 is a cross-sectional three-dimensional structural diagram of the dust cover of this utility model;
[0023] Figure 7 is an enlarged structural schematic diagram of point A in Figure 6 of this utility model.
[0024] Labels in the diagram: 1. Outer shell;
[0025] 2. Cleaning mechanism; 201. First electric telescopic rod; 202. Adjustment frame; 203. Second electric telescopic rod; 204. Fixing frame; 205. Support frame; 206. Mounting frame; 207. Nozzle; 208. Connecting pipe; 209. Telescopic hose; 210. Booster pump;
[0026] 3. Fixing plate; 4. Slide groove; 5. Slide rod; 6. First spring; 7. Sliding block; 8. Air handling unit body; 9. Mounting groove; 10. Mounting plate; 11. Connecting block; 12. Groove; 13. Limiting plate; 14. Limiting post; 15. Second spring; 16. Dust cover. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] As shown in Figures 6 and 7, this utility model provides a technical solution for a ceiling-mounted ventilation unit in a cleanroom, including an outer shell 1. An mounting plate 10 is fixedly connected to the upper end of the outer shell 1. A limiting post 14 is inserted into one side of the outer shell 1. A connecting block 11 is slidably connected to the outer surface of the limiting post 14. The limiting post 14 passes through the connecting block 11. A groove 12 is provided on the inner wall of the connecting block 11. The limiting post 14 is installed inside the connecting block 11. The connecting block 11 can be fixed to the outer shell 1 by the limiting post 14, which plays a fixing role.
[0029] A limiting plate 13 is slidably connected inside the groove 12. The inside of the limiting plate 13 is fixedly connected to the outer surface of the limiting post 14. A second spring 15 is sleeved on the outer surface of the limiting post 14. The end of the second spring 15 away from the limiting plate 13 is fixedly connected to the inside of the groove 12. A dust cover 16 is fixedly connected to the inner side of the connecting block 11. The groove 12 inside the connecting block 11 allows the limiting plate 13 to slide inside the groove 12. The limiting plate 13 is installed on the groove 12 and can restrict the groove 12 to prevent it from being pulled out. The second spring 15 is installed on the groove 12 and can fix the limiting post 14 under its own elastic force to prevent the dust cover 16 from falling off due to vibration.
[0030] As shown in Figures 2 and 5, the mounting plate 10 is installed on the outer shell 1, and the outer shell 1 can be fixed to the wall by bolts, which facilitates the cooling of the cleanroom by the air handling unit. The inner wall of the outer shell 1 is provided with a sliding groove 4, and a sliding rod 5 is fixedly connected inside the sliding groove 4. The outer surface of the sliding rod 5 is slidably connected to the inside of the slider 7. The upper surface of the slider 7 is fixedly connected to the lower end of the first spring 6, and the upper end of the first spring 6 is fixedly connected to the inside of the sliding groove 4. The slider 7 can slide up and down on the sliding rod 5. The sliding rods 5 on both sides can reduce the vibration of the air handling unit body 8, which can reduce the vibration generated by the air handling unit body 8 during operation. The first springs 6 on the upper and lower sides are installed on the sliding rods 5, and the first springs 6 on the upper and lower sides can support the slider 7.
[0031] A first spring 6 is sleeved on the outer surface of the slide rod 5. The slide groove 4 inside the outer shell 1 can install the slide rod 5 and the first spring 6 inside, which can reduce the shock of the blower body 8. The inner side of the outer shell 1 is provided with an installation groove 9, which is slidably connected to the blower body 8. A slider 7 is fixedly connected to one side of the blower body 8. The installation groove 9 inside the outer shell 1 can install the blower body 8 inside it. The blower body 8 can cool the cleanroom. The sliders 7 on both sides can fix the blower body 8 to prevent it from falling off during operation.
[0032] As shown in Figures 1, 3, and 4, a fixing plate 3 is fixedly connected to one side of the outer casing 1. A booster pump 210 is fixedly connected to the upper surface of the fixing plate 3. A retractable hose 209 is fixedly connected to the air outlet of the booster pump 210. The air outlet of the retractable hose 209 is fixedly connected to the air inlet of the connecting pipe 208. The booster pump 210 can be fixed to the outer casing 1 through the fixing plate 3. When cleaning, the gas is compressed by the booster pump 210. When convenient, the gas is sprayed through the nozzle 207 to clean the dust cover 16.
[0033] A cleaning mechanism 2 is provided on the lower surface of the outer casing 1. The cleaning mechanism 2 includes a support frame 205 fixedly connected to the lower surface of the outer casing 1. A fixed frame 204 is rotatably connected to the lower end of the support frame 205. An adjusting frame 202 is rotatably connected to one side of the fixed frame 204. A first electric telescopic rod 201 is hinged to one side of the adjusting frame 202, and a second electric telescopic rod 203 is hinged to the other side of the adjusting frame 202. A mounting frame 206 is fixedly connected to the lower surface of the adjusting frame 202. A nozzle 207 is fixedly connected to the lower surface of the mounting frame 206. A connecting pipe 208 is fixedly connected to the air inlet of the nozzle 207. When the dust cover 16 is used for a long time, a large amount of dust is easily accumulated on the dust cover 16, which reduces the dust removal efficiency of the dust cover 16. When it is necessary to clean the dust cover 16, the cleaning mechanism 2 can quickly clean the dust cover 16, which is beneficial to improving the dust removal effect of the dust cover 16.
[0034] The first electric telescopic rod 201, the second electric telescopic rod 203, the telescopic hose 209, the booster pump 210, the air handling unit body 8, and the dust cover 16 in this application are all common electrical devices in the prior art, and their models or specific structures will not be described in detail in this application.
[0035] Working principle: When the blower body 8 is running continuously, dust gradually adheres to the surface of the dust cover 16, increasing airflow resistance and affecting airflow efficiency. Dust easily accumulates on the dust cover 16, affecting its dust removal efficiency. When dust is removed from the dust cover 16, the first electric telescopic rod 201 and the second electric telescopic rod 203 extend and retract alternately. Through the first electric telescopic rod 201 and the second electric telescopic rod 203 on both sides, the adjusting frame 202 can be driven to swing back and forth around the axis of the fixed frame 204. The mounting frame 206 changes angle with the swing of the adjusting frame 202, performing a fan-shaped motion trajectory. The nozzle 207 forms a horizontal sweep. The pulse jet spray covers the entire surface of the dust cover. The booster pump 210 starts to generate compressed air. The airflow passes through the retractable hose 209 and is transmitted to the connecting pipe 208. The gas is then delivered into the nozzle 207 set on the mounting bracket 206 through the connecting pipe 208. The pulse jet effectively shakes off the dust adhering to the dust cover 16. The vibration generated by the air handling unit 8 during operation is offset by the first springs 6 on both sides. The dust cover 16 can be fixed to the outer shell 1 by the limiting post 14 to prevent the dust cover 16 from falling off due to the vibration generated during operation, thus achieving the cleaning of the dust cover 16.
[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A ceiling-mounted ventilation unit for a cleanroom, comprising an outer shell (1), characterized in that: A cleaning mechanism (2) is provided on the lower surface of the outer shell (1). The cleaning mechanism (2) includes a support frame (205) fixedly connected to the lower surface of the outer shell (1). A fixed frame (204) is rotatably connected to the lower end of the support frame (205). An adjustment frame (202) is rotatably connected to one side of the fixed frame (204). A first electric telescopic rod (201) is hinged to one side of the adjustment frame (202). A second electric telescopic rod (203) is hinged to the other side of the adjustment frame (202). A mounting frame (206) is fixedly connected to the lower surface of the adjustment frame (202). A nozzle (207) is fixedly connected to the lower surface of the mounting frame (206). A connecting pipe (208) is fixedly connected to the air inlet of the nozzle (207).
2. The ceiling-mounted ventilation unit for a cleanroom according to claim 1, characterized in that: A fixing plate (3) is fixedly connected to one side of the outer shell (1), and a booster pump (210) is fixedly connected to the upper surface of the fixing plate (3). The air outlet of the booster pump (210) is fixedly connected to a retractable hose (209), and the air outlet of the retractable hose (209) is fixedly connected to the air inlet of the connecting pipe (208).
3. A ceiling hood for a dust-free room according to claim 1, characterized in that: The outer shell (1) has an installation groove (9) inside, and the inside of the installation groove (9) is slidably connected to the blower body (8). A slider (7) is fixedly connected to one side of the blower body (8).
4. A plenum ceiling air cabinet for a dust-free room according to claim 1, characterized in that: The inner wall of the outer shell (1) is provided with a sliding groove (4), and a sliding rod (5) is fixedly connected inside the sliding groove (4). A first spring (6) is sleeved on the outer surface of the sliding rod (5).
5. A ceiling-mounted ventilation unit for a cleanroom according to claim 4, characterized in that: The outer surface of the slide bar (5) is slidably connected to the inside of the slider (7), the upper surface of the slider (7) is fixedly connected to the lower end of the first spring (6), and the upper end of the first spring (6) is fixedly connected to the inside of the groove (4).
6. The ceiling-mounted ventilation unit for a cleanroom according to claim 1, characterized in that: The upper end of the outer shell (1) is fixedly connected to the mounting plate (10), and a limit post (14) is inserted into one side of the outer shell (1).
7. A ceiling-mounted ventilation unit for a cleanroom according to claim 6, characterized in that: The outer surface of the limiting post (14) is slidably connected to the connecting block (11), the limiting post (14) passes through the connecting block (11), and the inner wall of the connecting block (11) is provided with a groove (12).
8. A ceiling-mounted ventilation unit for a cleanroom according to claim 7, characterized in that: The groove (12) is slidably connected to a limiting plate (13), the inside of the limiting plate (13) is fixedly connected to the outer surface of the limiting post (14), the outer surface of the limiting post (14) is sleeved with a second spring (15), the end of the second spring (15) away from the limiting plate (13) is fixedly connected to the inside of the groove (12), and the inner side of the connecting block (11) is fixedly connected with a dust cover (16).
Citation Information
Patent Citations
Suspended ceiling air cabinet of dust-free workshop
CN220169562U