Double-deviation-rectifying mechanism for bag making machine
By combining manual alignment with automatic alignment using a CCD imaging gimbal, high-precision alignment of the bag-making machine's film is achieved, solving the problems of insufficient alignment accuracy and frequent manual intervention in existing technologies, and improving production efficiency and product consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI HANHAO INTELLIGENT EQUIP CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-05
AI Technical Summary
The existing correction methods of bag making machines are easily affected by ambient light and require frequent manual intervention, resulting in unstable positioning accuracy and making it difficult to meet the high-precision requirements of high-speed production.
It combines a manual correction component with an automatic correction component for CCD imaging gimbal. Manual correction enables coarse adjustment, while automatic correction by the CCD imaging gimbal enables fine adjustment. Lateral movement is achieved through ball screws and linear guides, and precise deflection is controlled by real-time image recognition from the CCD camera and electric cylinders.
It achieves high-precision alignment of the film, reduces the frequency of manual intervention, improves production efficiency and product consistency, and is suitable for high-speed bag making machines.
Smart Images
Figure CN224197404U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bag making machine technology, specifically to a double correction mechanism for a bag making machine. Background Technology
[0002] Bag-making machines are core equipment in the packaging industry used to produce plastic bags, and their correction accuracy directly affects the dimensional consistency and pattern alignment of the finished bags. Currently, common correction methods include optical positioning correction and manual adjustment correction.
[0003] However, optical alignment is susceptible to interference from ambient light, leading to positioning failure; manual alignment requires frequent human intervention, resulting in low efficiency and unstable accuracy. Especially during high-speed production, the film is prone to shifting due to printing, lamination, or slitting errors, making it difficult for a single alignment method to meet high-precision requirements. Utility Model Content
[0004] This utility model aims to provide a dual-correction mechanism for bag making machines. By combining manual correction with automatic correction by a CCD imaging gimbal, it solves the problems of insufficient correction accuracy and frequent manual intervention in the prior art, and achieves high-precision film alignment under high-speed production.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A dual-tracking mechanism for a bag-making machine, comprising:
[0007] Base;
[0008] Sliding components, four of which are respectively disposed at the four corners of the top of the base, and the main unwinding storage rack is installed on the four sliding components;
[0009] A manual alignment component is disposed between the base and the main unwinding storage rack, and the manual alignment component is used to drive the main unwinding storage rack to move laterally;
[0010] The CCD imaging gimbal automatic correction component is installed on the rear insert feeding rack. The CCD imaging gimbal automatic correction component captures the pattern of the material film edge and the detection roller in real time.
[0011] As a further embodiment of this utility model: the sliding component includes:
[0012] A linear slide rail, which is horizontally fixedly installed at one corner of the top of the base;
[0013] A positioning block is fixedly installed on the slider of the linear slide rail, and the positioning block is fixedly connected to one corner of the bottom of the main unwinding storage rack.
[0014] As a further embodiment of this utility model: the top of the positioning block has a positioning groove that matches the slider of the linear slide rail, and a vertical side plate that fits against the main unwinding storage rack is provided on one side of the top of the positioning block.
[0015] As a further embodiment of this utility model: the manual correction component includes:
[0016] A support rod, the bottom end of which is fixedly installed on a corner of the base near the rear insert rack;
[0017] A ball screw, the threaded sleeve of which is fixedly embedded in the main unwinding storage rack, and one end of which is rotatably inserted into the top of the support rod via a bearing.
[0018] As a further embodiment of this utility model: a handwheel is fixedly connected to one end of the ball screw inserted into the support rod, and a handle is provided on the handwheel.
[0019] As a further embodiment of this utility model: the ball screw is parallel to the linear slide rail.
[0020] As a further embodiment of this utility model: the CCD imaging gimbal automatic correction component includes a CCD camera, an image processor and an electric correction component. The CCD camera is disposed on one side of the detection roller above the rear insertion rack. The image processor and the CCD camera are integrated into a single structure. The image processor is communicatively connected to both the CCD camera and the electric correction component.
[0021] As a further embodiment of this utility model: the electric correction component includes:
[0022] Two linear tracks are arranged in parallel within the rear insert rack;
[0023] An outward-pointing angle adjustment plate, wherein the outward-pointing angle adjustment plate is slidably connected between the two linear tracks;
[0024] An electric cylinder is fixedly mounted between the two linear tracks, and the output end of the electric cylinder is rotatably connected to the outward-facing angle adjustment plate.
[0025] As a further aspect of this utility model: the correction range of the manual correction component is ±100mm, and the adjustment accuracy is ±1mm.
[0026] As a further aspect of this utility model: the correction angle range of the CCD imaging gimbal automatic correction component is ±7°, and the correction accuracy is 0.1mm.
[0027] The beneficial effects of this utility model are:
[0028] This invention features a manual alignment component on the main unwinding rack and an automatic alignment component on the rear unwinding rack, achieved via a CCD imaging gimbal. The manual alignment component uses a ball screw and linear guide for coarse adjustment, with a correction range of ±100mm and an adjustment accuracy of ±1mm. The automatic alignment component uses image recognition and an electric cylinder for fine adjustment, with a correction angle range of ±7° and a correction accuracy of 0.1mm, achieving high-precision alignment of the film. This invention effectively reduces the frequency of manual intervention, improves production efficiency and product consistency, and is suitable for high-speed bag making machines. Attached Figure Description
[0029] The present invention will be further described below with reference to the accompanying drawings.
[0030] Figure 1 This is a first-view schematic diagram of a double-correction mechanism for a bag-making machine according to this utility model;
[0031] Figure 2 yes Figure 1 Enlarged schematic diagram of the structure at point A in the middle;
[0032] Figure 3 This is a second-view schematic diagram of a double-correction mechanism for a bag-making machine according to this utility model;
[0033] Figure 4 yes Figure 3 Enlarged schematic diagram of the structure at point B;
[0034] Figure 5 Schematic diagram of the electric correction component of this utility model.
[0035] In the diagram: 1. Base; 2. Sliding assembly; 21. Linear slide rail; 22. Positioning block; 23. Vertical side plate; 3. Main unwinding storage rack; 4. Manual correction assembly; 41. Support rod; 42. Ball screw; 43. Handwheel; 44. Handle; 5. CCD imaging gimbal automatic correction assembly; 51. CCD camera; 52. Vertical slide bar; 53. Horizontal slide plate; 54. Electric cylinder; 6. Rear unwinding rack; 61. Detection roller. Detailed Implementation
[0036] The technical solutions in the embodiments of this utility model are described clearly and completely below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0037] In the description of this utility model, it should be understood that the terms "upper", "lower", "left", "right", "front", "rear", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on this utility model.
[0038] Furthermore, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0039] Please see Figure 1-5 As shown, this utility model embodiment provides a dual correction mechanism for a bag making machine, including a base 1, a sliding component 2, a manual correction component 4, and a CCD imaging gimbal automatic correction component 5.
[0040] Please see Figure 1 As shown, four sliding components 2 are respectively located at the four top corners of the base 1, and the main unwinding storage rack 3 is mounted on the four sliding components 2. The main unwinding storage rack 3 can move laterally on the four sliding components 2. Please refer to [link / reference]. Figure 4 As shown, in this embodiment, the sliding assembly 2 includes a linear slide rail 21 and a positioning block 22. The linear slide rail 21 is horizontally fixed to one corner of the top of the base 1 by bolts, and the linear slide rail 21 can be replaced individually. The positioning block 22 is fixedly installed on the slider of the linear slide rail 21 by screws. The top of the positioning block 22 has a positioning groove that matches the slider of the linear slide rail 21, ensuring that the positioning block 22 is firmly installed on the slider of the linear slide rail 21. A vertical side plate 23 that fits against the main unwinding storage rack 3 is provided on one side of the top of the positioning block 22. The vertical side plate 23 is fixedly connected to one corner of the bottom of the main unwinding storage rack 3 by screws. The four corners of the bottom of the main unwinding storage rack 3 are respectively fixedly installed on the corresponding four positioning blocks 22, ensuring that the main unwinding storage rack 3 can move horizontally and stably along the four linear slide rails 21.
[0041] Please see Figure 3 As shown, the manual alignment component 4 is located between the base 1 and the main unwinding storage rack 3. The manual alignment component 4 is used to drive the main unwinding storage rack 3 to move laterally. Please refer to [link / reference]. Figure 4As shown, in this embodiment, the manual alignment component 4 includes a support rod 41, a ball screw 42, and a handwheel 43. The bottom end of the support rod 41 is fixedly installed on a corner of the base 1 near the rear unwinding rack 6 by screws. The ball screw 42 is parallel to the linear guide rail 21. The threaded sleeve of the ball screw 42 is fixedly embedded in the main unwinding storage rack 3, and one end of the ball screw 42 is rotatably inserted into the top end of the support rod 41 through a bearing. The handwheel 43 is fixedly connected to the end of the ball screw 42 inserted into the support rod 41, and a handle 44 is provided on the handwheel 43. When the operator rotates the handwheel 43 through the handle 44, the ball screw 42 drives the main unwinding storage rack 3 to move laterally along the linear guide rail, realizing the coarse alignment of the main unwinding storage rack 3. The alignment range of the manual alignment component 4 is ±100mm, and the adjustment accuracy is ±1mm. Preferably, the surface of the ball screw 42 is coated with a titanium nitride coating to reduce wear. The handwheel 43 is equipped with a dial, with each division corresponding to a 1mm displacement, which facilitates precise adjustment by the operator.
[0042] Please see Figure 1 As shown, the CCD imaging gimbal automatic correction component 5 is mounted on the rear insert feeding rack 6. The CCD imaging gimbal automatic correction component 5 captures real-time images of the pattern between the edge of the film and the detection roller 61. Please refer to... Figure 2 As shown, the CCD imaging gimbal automatic correction assembly 5 includes a CCD camera 51, an image processor, and an electric correction component. The CCD camera 51 is located on one side of the detection roller 61 above the rear insertion and feeding rack 6. The image processor and the CCD camera 51 are integrated into a single structure, and the image processor is communicatively connected to both the CCD camera 51 and the electric correction component.
[0043] Please see Figure 5 As shown, in this embodiment, the electric correction component includes two linear tracks 52, an outward-facing angle adjustment plate 53, and an electric cylinder 54. The two linear tracks 52 are arranged parallel to each other within the rear insert feeding rack 6. The outward-facing angle adjustment plate 53 is slidably connected between the two linear tracks 52, and its top is rotatably connected to the gimbal. There are two outward-facing angle adjustment plates 53, symmetrically arranged on the linear tracks 52. The electric cylinder 54 is fixedly arranged between the two linear tracks 52, and its output end is rotatably connected to the outward-facing angle adjustment plate 53. The extension and retraction of the output end of the electric cylinder 54 pushes the outward-facing angle adjustment plate 53 to move along the linear tracks. The outward-facing angle adjustment plate 53 causes the gimbal to deflect, which in turn causes the roller above the gimbal to deflect, ensuring accurate material feeding without edge misalignment.
[0044] During operation, the CCD camera 51 captures real-time images of the pattern between the edge of the film and the detection roller 61 above the rear insertion rack 6. Preferably, the CCD camera 51 is equipped with an adaptive LED light source, which automatically adjusts the brightness of the supplementary light according to the ambient light intensity to ensure image clarity. The image processor performs edge detection on the image captured by the CCD camera 51, calculates the deviation value, and sends a command to the electric cylinder 54 of the electric correction component. The electric cylinder 54 deflects the gimbal according to the command, and the gimbal drives the roller on the gimbal to deflect by an angle, thereby causing the film to be finely adjusted laterally to ensure accurate film feeding without edge misalignment. The correction angle range is ±7°, and the correction accuracy is 0.1mm.
[0045] This invention achieves high-precision alignment of the material film by combining manual alignment with automatic alignment via a CCD imaging gimbal. The manual alignment component 4 uses a ball screw 42 and a linear guide for coarse adjustment, while the CCD automatic alignment uses image recognition and an electric cylinder 54 for fine adjustment. This invention effectively reduces the frequency of manual intervention, improves production efficiency and product consistency, and is suitable for high-speed bag-making machines.
[0046] The preferred embodiments of this utility model have been described in detail above and should not be considered as limiting the scope of this utility model. All equivalent changes and improvements made within the scope of the claims of this utility model should still fall within the patent coverage of this utility model.
Claims
1. A double-correction mechanism for a bag-making machine, characterized in that, include: Base (1); Sliding components (2), four of the sliding components (2) are respectively disposed at the four corners of the top of the base (1), and the main unwinding storage rack (3) is installed on the four sliding components (2); Manual correction component (4) is disposed between the base (1) and the main unwinding storage rack (3). The manual correction component (4) is used to drive the main unwinding storage rack (3) to move laterally. The CCD imaging gimbal automatic correction component (5) is set on the rear insert feeding rack (6) and the CCD imaging gimbal automatic correction component (5) captures the pattern of the edge of the film and the detection roller (61) in real time.
2. The double-alignment mechanism for a bag-making machine according to claim 1, characterized in that, The sliding component (2) includes: A linear slide rail (21) is horizontally fixed at one corner of the top of the base (1); Positioning block (22) is fixedly installed on the slider of the linear slide rail (21), and the positioning block (22) is fixedly connected to one corner of the bottom of the main unwinding storage rack (3).
3. The double-alignment mechanism for a bag-making machine according to claim 2, characterized in that: The top of the positioning block (22) has a positioning groove that matches the slider of the linear slide rail (21), and a vertical side plate (23) that fits against the main unwinding storage rack (3) is provided on one side of the top of the positioning block (22).
4. The double-alignment mechanism for a bag-making machine according to claim 2, characterized in that, The manual correction component (4) includes: Support rod (41), the bottom end of which is fixedly installed on a corner of the base (1) near the rear insert rack (6); A ball screw (42) is fixedly embedded in the main unwinding storage rack (3) with its threaded sleeve. One end of the ball screw (42) is rotatably inserted into the top of the support rod (41) through a bearing.
5. The double-alignment mechanism for a bag-making machine according to claim 4, characterized in that: The ball screw (42) is inserted into one end of the support rod (41) and a handwheel (43) is fixedly connected thereto. The handwheel (43) is provided with a handle (44).
6. The double-correction mechanism for a bag-making machine according to claim 4, characterized in that: The ball screw (42) is parallel to the linear guide rail (21).
7. A double-alignment mechanism for a bag-making machine according to claim 1, characterized in that, The CCD imaging gimbal automatic correction component (5) includes a CCD camera (51), an image processor, and an electric correction component. The CCD camera (51) is located on one side of the detection roller (61) above the rear insert feeding rack (6). The image processor is integrated with the CCD camera (51) into a single structure. The image processor is communicatively connected to the CCD camera (51) and the electric correction component.
8. A double-alignment mechanism for a bag-making machine according to claim 7, characterized in that, The electric correction component includes: Two linear tracks (52) are arranged in parallel within the rear insert rack (6); An outward-pointing angle adjustment plate (53) is slidably connected between the two linear tracks (52), and the top of the outward-pointing angle adjustment plate (53) is rotatably connected to the gimbal. An electric cylinder (54) is fixedly disposed between the two linear tracks (52), and the output end of the electric cylinder (54) is rotatably connected to the outward V-angle adjustment plate (53).
9. A double-alignment mechanism for a bag-making machine according to claim 1, characterized in that: The manual correction component (4) has a correction range of ±100mm and an adjustment accuracy of ±1mm.
10. A double-alignment mechanism for a bag-making machine according to claim 1, characterized in that: The automatic correction component (5) of the CCD imaging gimbal has a correction angle range of ±7° and a correction accuracy of 0.1 mm.