Small-sized connecting line printing cementing cutting equipment

Abstract

The utility model provides a small-size connecting line printing cementing cutting device which comprises a printer, a printer gap bridge is installed at a paper outlet in the side face of the printer, and a content paper cover paper feeding reversing mechanism is arranged on the side, away from the printer, of the printer gap bridge. An automatic book clamping vertical lifting cementing turnover mechanism matched with the content paper cover paper feeding reversing mechanism is installed on one side of the content paper cover paper feeding reversing mechanism, and an automatic gluing and glue adding mechanism matched with the automatic book clamping vertical lifting cementing turnover mechanism is installed on one side of the automatic book clamping vertical lifting cementing turnover mechanism. A packaging mechanism matched with the automatic gluing and adding mechanism is installed on one side of the automatic gluing and adding mechanism, an upper mechanical arm mechanism and a lower mechanical arm mechanism are installed on one side of the packaging mechanism, an automatic cutting mechanism is installed on one side of the lower mechanical arm mechanism, and a book receiving mechanism is installed on one side of the lower mechanical arm mechanism. The utility model has the following beneficial effects: the design structure of each mechanism is simpler, and the processing and manual installation cost is reduced.

Description

Technical Field

[0001] This utility model is a small-scale inline printing and perfect binding cutting device, belonging to the field of small-scale automated bookmaking equipment. Background Technology

[0002] This is a small-scale inline printing, binding, and cutting machine. It is a small, automated book-making device that integrates printing, binding, and cutting through computer software. The original printer's bridge had paper jam problems and a complex structure; the original binding unit was complex, inefficient, prone to paper jams, and had high installation costs; the original cutting unit had complex cutting components, low efficiency, and high costs; the outer casing design was also more complex and heavy, and the panel layout was somewhat disorganized. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a small-scale inline printing and binding cutting device to solve the problems mentioned in the background technology. The design structure of each mechanism of this utility model is simpler, easier to install and disassemble, and reduces processing and manual installation costs.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a small inline printing and binding cutting device, including a printer. A printer bridge is installed at the paper output port on the side of the printer. A content paper / cover paper feeding and reversing mechanism is provided on the side of the printer bridge away from the printer. An automatic book clamping vertical lifting and binding flipping mechanism is installed on one side of the content paper / cover paper feeding and reversing mechanism, cooperating with the content paper / cover paper feeding and reversing mechanism. An automatic gluing and applying mechanism is installed on one side of the automatic book clamping vertical lifting and binding flipping mechanism, cooperating with the automatic book clamping vertical lifting and binding flipping mechanism. A sealing mechanism is installed on one side of the automatic gluing and applying mechanism, cooperating with the automatic gluing and applying mechanism. An upper robotic arm mechanism and a lower robotic arm mechanism are installed on one side of the sealing mechanism. An automatic cutting mechanism is installed on one side of the lower robotic arm mechanism, and a book receiving mechanism is installed on one side of the lower robotic arm mechanism.

[0005] Furthermore, the printer is mounted on a base, which is composed of profiles, brackets, and casters connected by bolts.

[0006] Furthermore, the content paper and cover paper feeding and reversing mechanism includes an upper channel and a lower channel. The upper channel is the content paper feeding channel, and the lower channel is the cover paper feeding channel. The paper is driven by a motor to rotate the paper feed rollers, and then the rotating electromagnet of the paper reversing mechanism drives the shaft plate to change direction.

[0007] Furthermore, the automatic glue application mechanism is divided into an automatic glue dispensing mechanism and an automatic glue application mechanism, and a stirring motor is installed in the middle of the hopper in the automatic glue dispensing mechanism.

[0008] Furthermore, the upper robotic arm mechanism includes a robotic arm moving component, a robotic arm rotating component, and a robotic arm gripping component. The robotic arm moving component includes a carrier plate, on the upper surface of which a moving motor is mounted. A drive pulley is mounted on the output shaft of the moving motor, and the drive pulley is connected to the robotic arm via a transmission belt. The robotic arm is connected to the carrier plate via a structure formed by a slider and a guide rail. The robotic arm rotating component includes a rotary motor, on the lower surface of which a rotary motor is mounted. A rotary pulley mounted on the output shaft of the rotary motor drives the robotic arm to rotate via a rotary belt. A rotation limit block and a sensor are mounted at the fixed base of the robotic arm. Sensor magnetic plates for setting the rotation angle are mounted on three sides of the fixed base. The robotic arm gripping component includes an upper clamping plate, a middle clamping plate, and a lower clamping plate. A cylinder connected to the carrier plate is mounted on the upper surface of the upper clamping plate. The lower clamping plate is connected to the upper clamping plate via a connecting plate. The movable rod of the cylinder is connected to the middle clamping plate.

[0009] Furthermore, the book receiving mechanism includes: upper and lower book receiving boxes, bolted to the equipment frame; a through-beam sensor to test whether the books have been delivered to the correct location; a book receiving plate, which is installed at a certain tilt angle to prevent the books from slipping; a triangular support frame, bolted to the book receiving plate; a drive motor, connected to a pulley and a belt, with two sets of sliders mounted on a connecting plate, and a pulley set installed in the middle of the connecting plate.

[0010] The beneficial effects of this utility model are:

[0011] 1. The paper printed by the printer is smoothly transferred to the automatic binding equipment through the printer bridge. The design structure of each mechanism of the automatic cutting equipment and automatic binding equipment is simpler, easier to install and disassemble, and reduces processing and manual installation costs.

[0012] 2. It can solve problems such as smooth paper feeding, automatic reversal, more secure clamping, more even and smooth glue application, more secure sealing, smoother and more complete automatic book binding, more stable equipment operation, lower cost, and more convenient installation, disassembly, and maintenance.

[0013] 3. It allows books to be clamped more securely in the robotic arm mechanism, greatly reducing cutting noise, making book cutting more precise, faster, and smoother, and improving the book quality rate.

[0014] 4. The outer shell design is simpler and more aesthetically pleasing, and the manual operation is more user-friendly. It features a glued door, an appliance repair door, and a top-opening door for easier operation. Attached Figure Description

[0015] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0016] Figure 1 This is a schematic diagram of the structure of the small inline printing and binding cutting equipment of this utility model;

[0017] Figure 2 This is a schematic diagram of the paper feeding and reversing mechanism for the content paper and cover paper in the small inline printing and binding cutting equipment of this utility model.

[0018] Figure 3 This is a schematic diagram of the automatic book clamping, vertical lifting, and flipping binding mechanism in the small inline printing and binding cutting equipment of this utility model.

[0019] Figure 4 This is a schematic diagram of the automatic glue application mechanism in the small inline printing and binding cutting equipment of this utility model;

[0020] Figure 5 This is a schematic diagram of the automatic glue-adding mechanism in the small-scale inline printing and binding cutting equipment of this utility model;

[0021] Figure 6 This is a schematic diagram of the automatic gluing mechanism in the small inline printing and binding cutting equipment of this utility model;

[0022] Figure 7 This is a schematic diagram of the packaging mechanism in the small inline printing and binding cutting equipment of this utility model;

[0023] Figure 8 This is a schematic diagram of the upper robotic arm mechanism in the small inline printing and binding cutting equipment of this utility model;

[0024] Figure 9 This is a schematic diagram of the lower robotic arm mechanism in the small inline printing and binding cutting equipment of this utility model;

[0025] Figure 10 This is a schematic diagram of the automatic cutting mechanism in the small inline printing and binding cutting equipment of this utility model;

[0026] Figure 11 This is a schematic diagram of the book receiving mechanism in the small inline printing and binding cutting equipment of this utility model;

[0027] Figure 12 This is a schematic diagram of the book receiving mechanism in the small inline printing and binding cutting device of this utility model from another perspective.

[0028] In the diagram: 1-Printer, 2-Printer bridge, 3-Content paper / cover paper feeding and reversing mechanism, 4-Automatic book clamping vertical lifting and perfect binding flipping mechanism, 5-Automatic gluing and applying mechanism, 51-Automatic gluing mechanism, 52-Automatic gluing mechanism, 6-Sealing mechanism, 7-Upper robotic arm mechanism, 8-Lower robotic arm mechanism, 9-Automatic cutting mechanism, 10-Book receiving mechanism. Detailed Implementation

[0029] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0030] Please see Figures 1-12 This utility model provides a technical solution: a small inline printing and binding cutting device, including a printer 1, which is mounted on a base. The base is made of profiles, brackets and casters connected by bolts, which facilitates the movement and height adjustment of the printer 1.

[0031] A printer bridge 2 is installed at the paper output port on the side of printer 1. On the side of printer bridge 2 opposite to printer 1, there is a content paper / cover paper feed reversing mechanism 3. The bottom of printer bridge 2 has a bracket that can be directly bolted to the side of printer 1, and its height can be slightly adjusted. Printer bridge 2 is installed at the paper output port of printer 1, ensuring a smooth transition between the paper and the machine; allowing the paper to smoothly pass to the content paper / cover paper feed reversing mechanism 3. The content paper / cover paper feed reversing mechanism 3 includes an upper channel and a lower channel. The upper channel is the content paper feed channel, and the lower channel is the cover paper feed channel. The paper is fed by a motor-driven paper feed roller, which is then redirected by a rotating electromagnet in the paper reversing mechanism. The workflow is as follows: the content paper smoothly enters the content paper feed reversing mechanism and then proceeds to the next stage; when the cover paper arrives, the rotating electromagnet activates, and the guide plate of the reversing mechanism rotates downwards, entering the lower cover paper feed channel. With the cover paper in, the lower channel begins operation, with the motor driving the belt, which in turn drives the paper feed roller to carry the cover paper to the next stage.

[0032] An automatic book-clamping vertical lifting perfect binding and flipping mechanism 4 is installed on one side of the content paper and cover paper feeding and reversing mechanism 3, which works in conjunction with the content paper and cover paper feeding and reversing mechanism 3. An automatic gluing and applying mechanism 5 is also installed on one side of the automatic book-clamping vertical lifting perfect binding and flipping mechanism 4, which works in conjunction with the automatic book-clamping vertical lifting perfect binding and flipping mechanism 4. The workflow is as follows: The content paper passes through the front-end paper feed sensor. When the paper passes through, a signal is given, with a delay of 0.3 seconds. One piece of content paper enters the splicing plate along the guide plate. A rotating electromagnet drives the paper-tapping plate to begin tapping and tidying the paper. Each paper is tapped once until the paper feeding is complete, at which point the power is cut off. The next step is clamping. A cylinder drives the clamping plate to clamp all the neatly arranged content paper into a book. The content paper enters the content paper and cover paper feeding and reversing mechanism 3 through the content paper feeding and reversing mechanism. The paper is tidyed by the paper tapping device and then clamped by the cylinder. The vertical lifting and flipping mechanism can move the clamped content paper up and down, flipping it to a suitable position to prepare for gluing.

[0033] An automatic glue dispensing mechanism 5 has a packaging mechanism 6 installed on one side to cooperate with it. The automatic glue dispensing mechanism 5 is divided into an automatic glue dispensing mechanism 51 and an automatic glue application mechanism 52. A stirring motor is added to the center of the hopper in the automatic glue dispensing mechanism 51, making the material feeding smoother and more efficient. The shape of the hopper has been changed, allowing for seamless connection with the outer shell. The manual glue dispensing door on the outer shell is a push-button top-opening door for greater convenience. When the glue pot is low on glue, a sensor sends a signal to start the automatic glue dispensing program. The stirring motor drives the stirring rod to rotate, automatically dispensing glue. Automatic glue dispensing workflow: Prerequisite: The content paper is clamped into a book, with the spine perpendicular to the glue pot at an appropriate height. Once the glue pot is preheated and all the hot melt adhesive inside has melted, the automated program sends a gluing signal. The motor drives the pulley and belt, causing the linear guide and glue pot assembly to slide back and forth in a straight line. Simultaneously, the motor drives the roller to roll, distributing the hot melt adhesive evenly on the outer wall of the roller. Through the reciprocating movement of the glue pot, the spine is coated twice, and the glue scraper removes excess adhesive, resulting in a more even coating. After the spine is coated, the glue pot returns to its original position and proceeds to the next stage. The vertical lifting and flipping mechanism automatically activates, leading to the sealing mechanism 6. The content paper and cover paper feeding and reversing mechanism 3 clamps one side of the book, and the book clamps in the sealing mechanism 6 begin gluing the content paper, spine, and cover. Once gluing is complete, the book clamps are released, and the content paper clamping mechanism releases the glued book. The motor in the sealing mechanism 6 drives the paper feed rollers, providing a smooth transition to the next stage.

[0034] The sealing mechanism 6 is equipped with an upper robotic arm mechanism 7 and a lower robotic arm mechanism 8 on one side. The working process of the sealing mechanism 6 is as follows: The opening and closing plate of the sealing mechanism 6 is in a clamping state, ensuring that the upper surface of the sealing mechanism 6 is a flat surface, ready for receiving the cover paper; after the glue is applied, the program sends a cover paper feeding signal, and a cover paper enters from the cylinder side onto the opening and closing plate of the sealing mechanism 6. The cylinder drives the opening and closing plate to open to its maximum; the electromagnet organizing clamp pushes the cover paper forward to a fixed position; the spine of the book, which has been glued in the previous stage, moves vertically downwards, pressing the spine tightly onto the cover paper for bonding; at the same time, the cylinder drives the opening and closing plate to clamp, and applies sufficient pressure to the cover and the spine for several seconds to ensure a firm bond between the content paper spine and the cover. The cylinder opens, and the glue bonding is complete; the book slides out from the receiving plate, and the motor drives the synchronous belt pulley to make the book output smoother, entering the next stage.

[0035] The upper robotic arm mechanism 7 includes a robotic arm moving component, a robotic arm rotating component, and a robotic arm gripping component. The robotic arm moving component includes a carrier plate, on the upper surface of which a moving motor is mounted. A drive pulley is mounted on the output shaft of the moving motor, and the drive pulley is connected to the robotic arm via a transmission belt. The robotic arm is connected to the carrier plate via a structure formed by a slider and a guide rail. The robotic arm rotating component includes a rotating motor, on the lower surface of the carrier plate. A rotating pulley mounted on the output shaft of the rotating motor drives the robotic arm to rotate via a rotating belt. A rotation limit block and a sensor are mounted at the fixed base of the robotic arm. Sensor magnetic plates for setting the rotation angle are mounted on three sides of the fixed base. The robotic arm gripping component includes an upper gripper, a middle gripper, and a lower gripper. The upper book clamping plate has a cylinder connected to the carrier plate mounted on its upper surface. The lower book clamping plate is connected to the upper book clamping plate via a connecting plate. The cylinder's moving rod is connected to the intermediate clamping plate. A sensor sends a signal to the cylinder, causing the cylinder rod to drive the intermediate clamping plate to move back and forth, clamping the books. While clamping the books, a rotary motor drives the upper robotic arm to rotate, and a moving motor moves the books to a fixed position to enter the cutting process. After the books are cut, the upper robotic arm mechanism 7 rotates and moves the cut books to the book output position, aligning them with the output opening. At the same time, the drive motor in the lower robotic arm mechanism 8 drives the belt and flat pulley to move. The middle part of the pulley is fixed to the end of the book pusher plate with bolts and a pressure plate, providing ample rotation space for the upper robotic arm mechanism 7. Three book-pushing supports are installed on the book-pushing beam extending from the book-pushing plate to ensure that the books arrive safely and effectively on the book-receiving mechanism 10. The book-pushing plate is fixed to the guide rail slider with bolts. The belt drives the slider to move back and forth on the guide rail. The baffle is fixed to the frame of the equipment. When the upper robot arm is in place, the upper and lower book-clamping plates move to open and release the cut books. The book-pushing plate pushes the books forward until they reach the platform of the book-receiving mechanism 10, and then enters the next stage.

[0036] An automatic cutting mechanism 9 is installed on one side of the lower robotic arm mechanism 8, and a book receiving mechanism 10 is installed on the other side of the lower robotic arm. The book receiving mechanism 10 includes: upper and lower book receiving boxes, which are bolted to the equipment frame; a photoelectric sensor to test whether the books have been transported to the correct position; a book receiving plate, which is installed at a certain tilt angle to prevent books from slipping; a triangular support frame, which is bolted to the book receiving plate; a drive motor, which is connected to a pulley and a belt; two sets of sliders are installed on a connecting plate, and a pulley set is installed in the middle of the connecting plate. The drive motor drives the belt, which in turn drives the sliders to move up and down on the lead screw. The sliders and connecting parts drive the book receiving platform to move up and down. The height of the book receiving platform can be adjusted appropriately according to the number of books produced.

[0037] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A small inline printing and binding cutting device, including a printer (1), characterized in that: A printer bridge (2) is installed at the paper output port on the side of the printer (1). A content paper and cover paper feeding reversing mechanism (3) is provided on the side of the printer bridge (2) away from the printer (1). An automatic book clamping vertical lifting perfect binding flipping mechanism (4) is installed on one side of the content paper and cover paper feeding reversing mechanism (3) in cooperation with the content paper and cover paper feeding reversing mechanism (3). An automatic gluing and gluing mechanism (5) is installed on one side of the automatic book clamping vertical lifting perfect binding flipping mechanism (4) in cooperation with the automatic book clamping vertical lifting perfect binding flipping mechanism (4). A sealing mechanism (6) is installed on one side of the automatic gluing and gluing mechanism (5) in cooperation with the automatic gluing and gluing mechanism (5). An upper robot arm mechanism (7) and a lower robot arm mechanism (8) are installed on one side of the sealing mechanism (6). An automatic cutting mechanism (9) is installed on one side of the lower robot arm mechanism (8). A book receiving mechanism (10) is installed on one side of the lower robot arm mechanism (8).

2. The small-scale inline printing and binding cutting equipment according to claim 1, characterized in that: The printer (1) is mounted on a base, which is composed of profiles, brackets and casters connected by bolts.

3. The small-scale inline printing and binding cutting equipment according to claim 1, characterized in that: The content paper and cover paper feeding and reversing mechanism (3) includes an upper channel and a lower channel. The upper channel is the content paper feeding channel and the lower channel is the cover paper feeding channel. The paper is driven by a motor to rotate the paper feed rollers and then the rotating electromagnet of the paper reversing mechanism drives the shaft plate to change direction.

4. The small-scale inline printing and binding cutting equipment according to claim 1, characterized in that: The automatic glue application mechanism (5) is divided into an automatic glue application mechanism (51) and an automatic glue application mechanism (52). A stirring motor is installed in the middle of the hopper in the automatic glue application mechanism (51).

5. The small-scale inline printing and binding cutting equipment according to claim 1, characterized in that: The upper robotic arm mechanism (7) includes a robotic arm moving component, a robotic arm rotating component, and a robotic arm gripping component. The robotic arm moving component includes a carrier plate, on which a moving motor is mounted. A drive pulley is mounted on the output shaft of the moving motor. The drive pulley is connected to the robotic arm via a transmission belt. The robotic arm is connected to the carrier plate via a structure formed by a slider and a guide rail. The robotic arm rotating component includes a rotating motor, on which a rotating motor is mounted on the lower surface of the carrier plate. A rotating pulley mounted on the output shaft of the rotating motor drives the robotic arm to rotate via a rotating belt. A rotation limit block and a sensor are mounted at the fixed seat of the robotic arm. Sensor induction magnetic sheets for setting the rotation angle are mounted on the three sides of the fixed seat. The robotic arm gripping component includes an upper clamping plate, a middle clamping plate, and a lower clamping plate. A cylinder connected to the carrier plate is mounted on the upper surface of the upper clamping plate. The lower clamping plate is connected to the upper clamping plate via a connecting plate. The movable rod of the cylinder is connected to the middle clamping plate.

6. The small-scale inline printing and binding cutting equipment according to claim 1, characterized in that: The book receiving mechanism (10) includes: upper and lower book receiving boxes, which are bolted to the equipment frame; a through-beam sensor to test whether the books have been delivered to the correct location; a book receiving plate, which is installed at a certain tilt angle to prevent the books from slipping; a triangular support frame, which is bolted to the book receiving plate; a drive motor, which is connected to a pulley and a belt; two sets of sliders are installed on the connecting plate, and a pulley set is installed in the middle of the connecting plate.

Images