1614results about "Additive mnaufacturing with solid and fluid" patented technology

A nozzle embedded type 3D printing device for a thermosetting wood-plastic composite material belongs to the technical field of 3D printing, and comprises a rack, and an extrusion movement mechanism, a powder laying mechanism, a powder bed mechanism, a printing platform movement mechanism and a binder feeding system which are arranged on the rack, and the extrusion movement mechanism is fed through the feeding system. The printing efficiency of existing printing equipment can be improved, the manufacturing and maintenance cost of the existing equipment is reduced, the accuracy and consistency of a printing structure are ensured, and printing of a high-precision complex structure is achieved; the provided equipment combines the advantages of extrusion type printing equipment and a powder bed structure, the requirement of single extrusion printing for the formability of extruded materials is met, controllable printing of large-flow, high-viscosity and large-layer-thickness printing shapes and precision is achieved, the equipment is suitable for various types of binder materials, the variety and size range of powder bed materials is large, and the equipment is suitable for large-flow, high-viscosity and large-layer-thickness printing. And the rapid part forming machining requirements of wide material application range, large forming size and high part strength are met.

The present disclosure describes multi-fluid kits for three-dimensional printing, three-dimensional printing kits, and methods of three-dimensional printing. In one example, a multi-fluid kit for three-dimensional printing can include a fusing agent and a ductility agent. The fusing agent can include water and electromagnetic radiation absorber. The electromagnetic radiation absorber can absorb radiation energy and convert the radiation energy to heat. The ductility agent can include water, a water-soluble pore-generating compound that chemically reacts at an elevated temperature to generate a gas, and a plasticizer. The plasticizer can have formula (I) wherein n is an integer ranging from 3 to 8; or formula (II) wherein m is an integer ranging from 3 to 8.

Methods of creating golf club components with complex structures that would be difficult, impossible, or cost prohibitive to produce, such as lattice structures, beam structures, and complex surface-based structures, are described herein. In particular, a binder jet machine is used create complex structures to optimize weighting, sound, and performance of golf club heads. The method preferably includes the steps of designing a golf club head component in CAD using optimization software, printing the component from a powdered material, and then removing excess powder from the component via port holes that extend into an external surface of the component and communicate with interior voids within the component.

The present disclosure describes multi-fluid kits for three-dimensional printing, materials kits for three-dimensional printing, and methods of making three-dimensional printed articles. In one example, a multi-fluid kit for three-dimensional printing can include a fusing agent and a pore-promoting agent. The fusing agent can include water and a radiation absorber. The radiation absorber can absorb radiation energy and convert the radiation energy to heat. The pore-promoting agent can include water and a water-soluble pore-promoting compound. The pore-promoting compound can chemically react at an elevated temperature to generate a gas.

An example of a multi-fluid kit for three-dimensional (3D) printing includes a fusing agent and a surface treating agent. The fusing agent includes an electromagnetic radiation absorber and a first aqueous vehicle. The surface treating agent includes a second aqueous vehicle, a surfactant, and benzyl alcohol dissolved in the second aqueous vehicle.

Examples of methods are described. In some examples, a method includes determining, using a variational autoencoder model, a latent space representation based on a three-dimensional (3D) input. In some examples, the 3D input represents a build of manufacturing powder. In some examples, the method includes predicting manufacturing powder degradation based on the latent space representation.

Support structures are used in certain additive fabrication processes to permit fabrication of a greater range of object geometries. For additive fabrication processes with materials that are subsequently sintered into a final part, an interface layer is formed between the object and support in order to inhibit bonding between adjacent surfaces of the support structure and the object during sintering.

A powder spreading device includes a device body, an adjustment assembly, and a dust removing mechanism. The adjustment assembly is provided on the device body. The adjustment assembly is configured to orient to a powder spreading surface. A first end of the dust removing mechanism is provided on the device body. The first end of the dust removing mechanism is covered over the adjustment assembly. A second end of the dust removing mechanism is communicated to the first end of the dust removing mechanism. The second end of the dust removing mechanism is configured to extend to the device body. A three-dimensional (3D) printing device and a 3D printing system are further provided.

The invention relates to the technical field of 3D printing, and discloses a fiber reinforced composite material 3D printer and a printing method, current deposition tows are heated / cooled under the action of a preset interlayer pressing force through an interlayer pressing device, interlayer fusion can be promoted, the interlayer bonding strength can be improved, the heat history in the wire cooling process can be eliminated, and the 3D printing quality of the fiber reinforced composite material is improved. The crystallization behavior, the grain size and the grain distribution of a polymer in a printing wire material are controlled, and the microscopic uniformity of a composite material printing product is improved. The side face and the upper surface of the current deposition tow are subjected to hot-pressing shaping through the inter-channel pressing device, meanwhile, secondary hot-pressing is conducted on the adjacent printing layer deposition tow, resin of the current deposition tow and resin of the adjacent printing layer deposition tow can be melted and flow, so that the inter-channel gap between the adjacent printing layers is filled, and the printing effect is improved. And the inter-track bonding strength is improved.

The invention relates to the technical field of additive manufacturing 3D printing, and discloses a 3D printing head for a continuous fiber reinforced composite material and a printing method. A concentric circle type step temperature control module is used for applying preset step type temperature fields distributed from inside to outside in a gradient mode to adjacent printing layer deposition tows and current deposition tows in the printing process, and the grain size and uniformity of crystalline resin in the adjacent printing layer deposition tows and the current deposition tows are regulated and controlled. The large deformation degree of a printed product after forming is avoided; and meanwhile, in the printing process, secondary heating melting is conducted on deposition tows of adjacent printing layers, under the action of a preset pressure field, fusion of the deposition tows of the adjacent printing layers and current deposition tows is promoted, the bonding strength between printing layers / channels is improved, and then the mechanical property of a 3D printing continuous fiber additive manufacturing printing product is improved.

A multi-fluid kit for three-dimensional printing can include a fusing agent and a nanoparticle-containing agent. The fusing agent can include water and a radiation absorber, where the radiation absorber absorbs radiation energy and converts the radiation energy to heat. The nanoparticle-containing agent can include a liquid vehicle, high density nanoparticles, and a nanoparticle suspension compound selected from the group consisting of terpineol, ethyl cellulose, and a combination thereof.

The invention relates to a process and a system for 3-dimentional (3D) fabrication of sub-micron structures and is established by local electrochemical deposition methods.

Support structures are used in certain additive fabrication processes to permit fabrication of a greater range of object geometries. For additive fabrication processes with materials that are subsequently sintered into a final part, an interface layer is formed between the object and support in order to inhibit bonding between adjacent surfaces of the support structure and the object during sintering.

A 3D printing system includes a printing head, a base frame and a material platform. The printing head includes a printing seat and a nozzle seat, where the nozzle seat may rotate relative to the printing seat, and an extrusion opening is formed in the nozzle seat. The material platform includes a frame which may rotate relative to the base frame, and at least one feeding component. The feeding component includes a rotatable follow-up portion arranged on the frame, and the feeding component is used for conveying printing materials to the extrusion opening. A flexible line is connected between the frame and the nozzle seat, and includes a conveying line formed between the feeding component and the extrusion opening for conveying printing materials. The platform frame may rotate following the nozzle seat to prevent excessive winding of the flexible line.

In example implementations, a three-dimensional printing kit for printing a colorless three-dimensional object in a three-dimensional printing system is provided. The three-dimensional printing kit includes a build material and an aqueous ultraviolet (UV) fusing agent. The aqueous UV fusing agent includes water in greater than 50 weight percent of the aqueous UV fusing agent and a UV absorber cyclodextrin complex.

Described herein are compositions, methods, and systems for printing metal three-dimensional objects. In an example, described is a method of printing a three-dimensional object comprising: (i) depositing a metal powder build material, wherein the metal powder build material has an average particle size of from about 10 μm to about 250 μm; (ii) selectively applying a binder fluid on at least a portion of the metal powder build material, wherein the binder fluid comprises an aqueous liquid vehicle and latex polymer particles dispersed in the aqueous liquid vehicle; (iii) heating the selectively applied binder fluid on the metal powder build material to a temperature of from about 40° C. to about 180° C.; and (iv) repeating (i), (ii), and (iii) at least one time to form the three-dimensional object.

The invention provides a continuous fiber 3D printing nozzle structure and a composite material product, and belongs to the technical field of continuous fiber 3D printing manufacturing device.The nozzle structure comprises a hollow columnar spray head, a rolling device and a shell, the rolling device is located at the front end of the hollow columnar spray head, and the shell surrounds the periphery of the hollow columnar spray head; a storage cavity for storing filler is formed by the inner wall of the shell and the outer side wall of the hollow columnar spray head; the rolling device comprises a regular polygon mounting frame and rolling blocks, each edge of the mounting frame serves as a mounting shaft, each mounting shaft is rotationally provided with the corresponding rolling block, raw materials extruded from the hollow columnar spray head pass through a space defined by the multiple rolling blocks, and the rolling blocks are compacted on the surface of the extruded wire in the moving process of the 3D printing nozzle; a filler conveying assembly is arranged on the bottom wall of the shell and used for conveying filler in the storage cavity to the outer surfaces of the rolling blocks. According to the invention, the risks of fuzzing and wire breaking in the printing process of the wires can be reduced.

Embodiments of the present disclosure provide an apparatus, a system, and a method. The apparatus is configured to depowder and extract one or more printed parts prepared by a three-dimensional (3D) printer. The apparatus includes an elevated frame, a perforated plate, a movable unit, a lifting-lowering mechanism, a depowdering unit, and at least one gripper. The elevated frame is configured to receive fully raised at least one 3D printed layer and partially raised at least one powder layer. The movable unit is engaged to a front end portion of the perforated plate and adapted to move longitudinally along with the perforated plate, within the elevated frame. A connecting member of the movable unit is adapted to be positioned in front of the front end portion. At least a portion of the connecting member transversely slides within the partially raised at least one powder layer.

A method for forming an abrasive article via an additive manufacturing technique including forming a layer of powder material comprising a precursor bond material and abrasive particles, compacting at least a portion of the layer to form a compacted layer, binding at least a portion of the compacted layer, and repeating the steps of forming, compacting, and binding to form a green body abrasive article.

A method of three-dimensional printing can include iteratively applying a polymer build material as individual layers to a powder bed, where the polymer build material includes from about 80 wt % to 100 wt % polymeric particles, and based on a three-dimensional object model, selectively applying a coalescing agent onto individual layers of the polymer build material. The coalescing agent can include an aqueous liquid vehicle and a coalescing solvent that depresses a melting point of the polymeric particles. The method can include exposing the powder bed to heat to selectively coalesce portions of individual layers of the polymer build material in contact with the coalescing solvent. The heat may not be sufficient to coalesce the polymer build material that is not in contact with the coalescing solvent and may be sufficient to fuse the polymeric particles in contact with the coalescing solvent together to form a three-dimensional object.

A method for producing a three-dimensional object from a curable binder composition with an additive manufacturing process, whereby before application of the curable binder composition, at least one, for example at least two, especially at least three, in particular at least four, coloring suspension(s) includes a color pigment and a solvent, especially water, is added to the curable binder composition to color the curable binder composition.

Examples relate to a print station of a three-dimensional (“3D”) printing apparatus, and method of 3D printing, the print station including a substrate configured to hold a printed object, the substrate having a longitudinal axis, and a print system over the substrate, the print system including a powder distribution device including a blade-shaped end, and a powder uniformization device located at a distance from the powder distribution device along a direction parallel to the longitudinal axis.

A method of in-space assembly includes: providing a roll of spooled high strength composite (HSC) boom, a robotic arm, and a printhead disposed at about an end of the robotic arm, the roll of spooled high strength composite boom feedingly coupled to the printhead; positioning the robotic arm; dispensing from the roll of spooled high strength composite boom a length of high strength composite boom; positioning again the robotic arm; dispensing another length of high strength composite boom from the roll of spooled high strength composite boom or from another roll of spooled high strength composite boom; joining by the printhead; and repeating said step of positioning to said step of joining until a desired structure is assembled in part or in whole. A system for in-space assembly and printhead to print struts for in-space assembly are also described.

A 3D printing system build material supply unit includes a tray with an opening that defines a spreading plane in which a recoater spreads build material. A double vane is rotatably mounted inside the tray with the rotation axis extending along the tray below the spreading plane and with each vane having convex front and rear sides. A controller controls rotation of the double vane such as to supply a dose of build material with the front side of one vane to the spreading plane by rotating the double vane into a trimming position in which the front side of the one vane approaches the spreading plane such that the dose of build material is enclosed between the front side of the vane and the spreading plane. Excess build material to be trimmed by the recoater accumulates on the other vane rear side and is lowered into the tray.

The invention relates to a method for producing three-dimensional parts by means of a controllable particulate material roll.

A system and methods for additively manufacturing energetic particles such as polymer-free nanothermite aerogels are provided. An ink containing graphene oxide (GO), Al, and Bi2O3 nanoparticles in propylene carbonate is prepared. The method includes in-situ reduction of graphene oxide (GO), by ethylenediamine, during extrusion and printing of the ink onto a substrate with a simple printing system. The printed aerogels include reduced GO as a porous scaffold for the aerogel with Al and Bi2O3 clusters embedded therein. The linear burning rate of the printed aerogels reached a higher rate (10m / s) that reported for typical polymer-assisted 3D printed nanothermite products. Also provided is a framework for optimizing a nanothermite fuel grain structure to match a desired combustion profile. The framework was used to model optimal fuel layer thicknesses, radii and burn rates for simple thrust, complex thrust and pressure matching cases.

A de-powdering system includes one or more sidewalls defining a support chamber configured to contain an additive manufacturing build where the additive manufacturing build includes one or more objects disposed within a powder build material. A fluidization mechanism is fluidically couplable to a fluid source and includes one or more flow channels fluidically coupled to the support chamber. The fluid source is actuatable to provide a fluid from the fluid source to the support chamber and inject the fluid into the support chamber via the one or more flow channels. The one or more flow channels are oriented to introduce a swirling flow of the fluid into the support chamber to fluidize at least a portion of the powder build material within the support chamber.

The application describes a machine tool adapted and arranged to carry out removal and addition of material on a work piece located in a work station, the machine having a first head arranged to remove material from the work piece and at least a second head arranged to process the work piece, each of the first and second heads being arranged to be moveable in at least two axes and preferably in 3, 4 or 5 axes and wherein the machine is arranged to control an environment of the work station. The work station is at least partially sealable. The machine has a clean side and a dirty side. Novel processing heads particularly adapted for use in the new machine tool are disclosed. These may also be retrofitted to CNC machines. The novel heads include heads adapted to carry out two processes simultaneously. Heads adapted to carry out heat and pressure treatment are also disclosed. Use of the processing heads to carry out analysis in manufacturing steps is disclosed as is the provision and use of heads that can carry out analysis as well as processing.

The invention relates to a powder bed fusion additive manufacturing system (1) comprising a build chamber (2) extending along a vertical axis (Z) and a removable container (10) which can be inserted into the build chamber (2) in a manufacturing configuration and removed from the build chamber (2) in a powder removal configuration, the removable container (10) comprises a side wall (20) extending along a vertical axis (Z) and a bottom wall (30) movable within the side wall (20) along the vertical axis (Z), the bottom wall (30) comprising a perforated first wall (31) having a first aperture (33), the first aperture (33) being closed in a manufacturing configuration and opened in a depowdering configuration.

In example implementations, a method is disclosed. The method includes dispensing a layer of an optically clear build material, dispensing a fusing agent onto a first portion of the layer of the optically clear build material, dispensing an invisible fluorescence compound on a second portion of the layer of the optically clear build material, and applying ultraviolet (UV) light to the layer to fuse the first portion and the second portion of the optically clear build material that received the fusing agent and the invisible fluorescence compound. The invisible fluorescence compound is to print an embedded feature in the layer that is invisible under a first light and visible under a second light.