3000 results about "Fiber reinforcement" patented technology

Coated particles made of particulate substrates having a coating of resin and fibrous material are provided for use in subterranean formations. The coated substrate particles are proppants useful to prop open subterranean formation fractures. The coated substrate particles are also useful for sand control, that is, acting as a filter or screen to prevent backwards flow of sand, other proppants or subterranean formation particles. Methods of making the coated particles are also disclosed.

A bipolar separator plate for fuel cells consists of a molded mixture of a vinyl ester resin and graphite powder. The plate serves as a current collector and may contain fluid flow fields for the distribution of reactant gases. The material is inexpensive, electrically conductive, lightweight, strong, corrosion resistant, easily mass produced, and relatively impermeable to hydrogen gas. The addition of certain fiber reinforcements and other additives can improve the properties of the composite material without significantly increasing its overall cost.

Polymeric composite stents reinforced with fibers for implantation into a bodily lumen are disclosed.

The heterocycle-containing aromatic polyamide fibers of the invention are excellent in balance among mechanical characteristics, particularly balance among tensile strength, initial modulus and strength in the direction perpendicular to the fiber axis, exhibit a high strength holding ratio under heat and humidity, and are excellent in flame retardancy, bulletproofness and cutting resistance, as compared to conventional aromatic polyamide fibers, and therefore can be favorably used in fields with severe mechanical characteristics and have stability to environmental variation. Accordingly, the heterocycle-containing aromatic polyamide fibers of the invention can be favorably used, for example, in fields including protective equipment, such as a helmet, a bulletproof vest and the like, a chassis for an automobile, a ship and the like, an electric insulating material, such as a printed circuit board and the like, and other various fields.

A process for continuous composite coextrusion comprising: (a) forming first a material-laden composition comprising a thermoplastic polymer and at least about 40 volume % of a ceramic or metallic particulate in a manner such that the composition has a substantially cylindrical geometry and thus can be used as a substantially cylindrical feed rod; (b) forming a hole down the symmetrical axis of the feed rod; (c) inserting the start of a continuous spool of ceramic fiber, metal fiber or carbon fiber through the hole in the feed rod; (d) extruding the feed rod and spool simultaneously to form a continuous filament consisting of a green matrix material completely surrounding a dense fiber reinforcement and said filament having an average diameter that is less than the average diameter of the feed rod; and (e) depositing the continuous filament into a desired architecture which preferably is determined from specific loading conditions of the desired object and CAD design of the object to provide a green fiber reinforced composite object.

Structural cement panel for resisting transverse and shear loads equal to transverse and shear loads provided by plywood and oriented strain board, when fastened to framing for use in shear walls, flooring and roofing systems. The panels provide reduced thermal transmission compared to other structural cement panels. The panels employ one or more layers of a continuous phase resulting from curing an aqueous mixture of calcium sulfate alpha hemihydrate, hydraulic cement, coated expanded perlite particles filler, optional additional fillers, active pozzolan and lime. The coated perlite has a particle size of 1-500 microns, a median diameter of 20-150 microns, and an effective particle density (specific gravity) of less than 0.50 g/cc. The panels are reinforced with fibers, for example alkali-resistant glass fibers. The preferred panel contains no intentionally added entrained air. A method of improving fire resistance in a building is also disclosed.

This invention relates to preparation method gas phase siliconizing technique preparing high compact fiber reinforcement SiC group composite material. Protection layer interface is formed on fiber surface through gas phase or liquid phase, then they are dipped and cracked through nm SiC slime to make certain density precast body of fiber reinforcement SiC group. Carbon is added into the body through dipping and cracking way to form group body with certain pore, the group body penetrates inner part of the multi-hole body through gas phase silicon after it is high temperature treated, then it reacts with carbon and fills the pore to get compact basal body. The density of the material can reach 2.25-2.30g/cm3, open porosity is 3-6 percent; it is large more higher than traditional method of getting Cf/SiC material.

Methods, apparatus, and systems for cutting material used in fused deposition modeling systems are provided, which comprise a ribbon including one or more perforations. Material is passed through at least one perforation and movement of the ribbon cuts the material. A further embodiment comprises a disk including one or more blade structures, each forming at least one cavity. Material is passed through at least one cavity and a rotational movement of the disk cuts the material. A further embodiment comprises a slider-crank mechanism including a slider coupled to a set of parallel rails of a guide shaft. The slider moves along a length of the rails to cut the material. Yet another embodiment comprises one or more rotatable blade structures coupled to at least one rod. The rotation of the blade structures causes the blade structures to intersect and cut extruded material during each rotation.

A process and device for 3D printing parts incorporating long-fiber reinforcements in an advanced composite material is disclosed. A nozzle for a 3D printing device receives a polymer material and a reinforcing fiber through separate inlets. A passage from the reinforcing fiber inlet cleaves the passage containing the polymer material, creating an interstitial cavity into which the reinforcing fiber is introduced. The polymer material closes back on itself and encapsulates the reinforcing fiber, then drags the fiber along with the flow and exits nozzle to be deposited on a work surface or part being manufactured.

A method for manufacturing elongate articles such as baseball bats, paddles, oars, hockey sticks, generic tubing and other articles and articles including molded material molded about a preform. The preferred method includes manufacturing a filament wound preform and reaction injection molding material about the preform to result in a finished article. The preferred baseball bat includes an elongate filament wound preform about which a quantity of urethane foam is molded.

A lightweight fiber reinforced thermoplastic composite having an improved combination of surface roughness, flexural and shear characteristics. The composite generally comprises a fiber reinforced thermoplastic core containing reinforcing fibers bonded together with a first thermoplastic resin in which the core has a first surface and a second surface and at least one first skin applied to the first surface. The first skin comprises a plurality of fibers bonded together with a second thermoplastic resin, with the fibers in each first skin aligned in a unidirectional orientation within the first skin. The composite satisfies at least one of the conditions: an average surface roughness of the outer surface of the first skin is equal to or less than about 4.0 μm/10 mm; the flexural modulus and strength are greater than about 10,000 MPa and greater than about 180 MPa, respectively; and the shear modulus and strength are greater than about 3,000 MPa and greater than about 100 MPa, respectively. In another embodiment, a fiber reinforced thermoplastic composite comprises a fiber reinforced thermoplastic core containing reinforcing fibers bonded together with a first thermoplastic resin, the core having a density of about 0.1 gm/cc to about 2.25 gm/cc and a porosity greater than about 0% by volume. The core has a first surface and a second surface and at least one first skin applied to the first surface, each of the first skins comprising fibers bonded together with a second thermoplastic resin. The first skin comprises a thermoplastic melt impregnated continuous fiber prepreg material, or commingled fiber rovings comprising reinforcing fibers and thermoplastic fibers, with the fibers in the first skin aligned in a unidirectional orientation within the first skin.

A technique facilitates construction of high temperature fiber reinforced polymer oilfield tubulars. The technique comprises a method of combining a fiber material and a high temperature thermoset resin to create a high performance composite material. The composite material is formed into an oilfield tubular that can be used in a variety of downhole applications. The method of combining the high performance materials with low modulus, high temperature coating materials during the manufacturing process produces composite tubular products that can survive prolonged exposure to deleterious well fluids in high temperature and high pressure downhole environments.

A method of manufacturing a cementitious composite including: (1) mixing an extrudable cementitious composition by first forming a fibrous mixture comprising fibers, water and a rheology modifying agent and then adding hydraulic cement; (2) extruding the extrudable cementitious composition into a green extrudate, wherein the green extrudate is characterized by being form-stable and retaining substantially a predefined cross-sectional shape; (3) removing a portion of the water by evaporation to reduce density and increase porosity; and (4) heating the green extrudate at a temperature from greater than 65° C. to less than 99° C. is disclosed. Such a process yields a cementitious composite that is suitable for use as a wood substitute. Particularly, by using higher curing temperatures for preparing the cementitious building products, the building products have a lower bulk density and a higher flexural strength as compared to conventional products. The wood-like building products can be sawed, nailed and screwed like ordinary wood.

The invention provides a continuous long-fiber reinforced-type composite material 3D printer and a printing method thereof. The 3D printer and the printing method are characterized in that the combination of the 3D printing technology and the composite material fiber placement technology achieves the 3D printing of a resin-based continuous long-fiber reinforced-type composite material, and the process does not need a die that is customized in advance and a pre-treated fiber pre-soaking belt, so that the cost is greatly decreased; meanwhile, the 3D printing method enables well and convenient control of the directions of the reinforced fibers in a manufactured part, and moreover, a composite material part with the customized mechanical property can be obtained easily, and the composite material part with a complex structure can be quickly manufactured; and compared with the original composite material fiber placement process, the printing method has the advantages that the application scope is wide, and the production efficiency is high.

In a method for producing fiber-reinforced plastic components made of dry fiber composite preforms by an injection method for injecting matrix material, the arrangement of the fiber composite preform on one surface of the preform resulting in a flow promoting device, on a tool, creates a first space by a gas-permeable and matrix-material-impermeable membrane surrounding the preforms. Formation of a second space arranged between the first space and the surroundings by a foil, which is impermeable to gaseous material and matrix material, is provided, with removal by suction, of air from the second space resulting in matrix material being sucked from a reservoir into the evacuated first space and with the flow promoting device causing distribution of the matrix material above the surface of the preform facing the flow promoting device, thus causing the matrix material to penetrate the preform vertically.

The invention relates to a high-temperature-resistant thermal insulation and heat preserving ceramic coating and a preparation method thereof. The coating is prepared from the following raw materials in percentage by weight: 30-50 percent of film forming substance, 30-40 percent of high-temperature-resistant filler, 10-15 percent of hollow micro beads, 2-5 percent of thermal insulation fiber and 2-8 percent of aid and solvent. The coating has the toughness of an organic coating and the rigidity and hardness of an inorganic coating, has high adhesion, can be used at the high temperature of 400-1,200 DEG C for a long time, and is resistant to chemical reagents, acids, alkalis and oil. A coating film has high surface intensity, and can bear strong shear force without being damaged when a high-temperature pipeline is required to be connected mechanically. The coating has excellent heat preserving performance, and the surface temperature of a pipeline of 350 DEG C can be lowered to be below 100 DEG C by coating the coating outside the pipeline in the thickness of 4-6 millimeters. The coating can be widely applied to heat-resistant protection of the inner and outer surfaces of equipment such as high-temperature steam pipelines, metallurgy high-temperature furnaces, high-temperature valves, high-temperature containers and the like.

The invention relates to thermoplastic matrices reinforced with a mixture of natural and synthetic fibers.

The present invention is aimed at providing FRP formed by integrating a fiber reinforcing material and a non-woven fabric, and having excellent shaping ability, impact resistance after molding, and excellent reliability and low cost.

The aim of the present invention is achieved by a complex fiber reinforcing material including a sheet-shaped fiber reinforcing material composed of reinforcing fibers, and a non-woven fabric laminated on at least one side of the fiber reinforcing material, wherein the fibers constituting the non-woven fabric pass through the fiber reinforcing material to integrate the non-woven fabric with the fiber reinforcing material.

A fiber reinforced core panel is formed from strips of plastics foam helically wound with layers of rovings to form webs which may extend in a wave pattern or may intersect transverse webs. Hollow tubes may replace foam strips. Axial rovings cooperate with overlying helically wound rovings to form a beam or a column. Wound roving patterns may vary along strips for structural efficiency. Wound strips may alternate with spaced strips, and spacers between the strips enhance web buckling strength. Continuously wound rovings between spaced strips permit folding to form panels with reinforced edges. Continuously wound strips are helically wrapped to form annular structures, and composite panels may combine both thermoset and thermoplastic resins. Continuously wound strips or strip sections may be continuously fed either longitudinally or laterally into molding apparatus which may receive skin materials to form reinforced composite panels.

A method for the production of a fiber-reinforced decorative laminate is provided. The method includes stacking, in a superimposed relationship, a decorative layer and a fiber-reinforced core layer. The decorative layer, which includes one or more decorative sheets, is at least partially resin-impregnated, and at least partially cured. The fiber-reinforced core layer includes at least one fiber-reinforced sheet, which is substantially devoid of cellulose, and at least partially resin-impregnated, and at least partially cured. The decorative and core layers are simultaneously cured, under heat and pressure, to create the fiber-reinforced decorative laminate. A fiber-reinforced decorative laminate produced according to the above method is also provided.

A triaxial braided sleeve in which the axial strands are reinforcing and the bias strands are elastic. Due to the elastic bias strands, the sleeve can be used as the reinforcement in a fiber-reinforced plastic part having a tapered, curved, or other irregular shape.

A method of preparing fiber reinforced acrylic thickened compositions which can be molded under low pressures and temperatures to provide thermoset articles, wherein liquid reactive components are slowly absorbed in high molecular weight solid acrylic resin in the form of large particles. The acrylic resin functions as a thickener which delays the viscosity build allowing fiber reinforcement to be incorporated before molding. The molding composition is well suited for use in dentistry and other fields where small amounts or molding composition are used occasionally.

A composite fastener, a belly nut, a tie system and/or a method reduce heat transfer through a building envelope. The composite fastener, the belly nut, the tie system and/or the method secure a wall to a backup structure. The composite fastener is constructed from a fiber reinforced polymer that has fibers embedded in a polymeric matrix. The composite fastener has a low thermal conductive value (k-value) and has non-corrosive properties. The belly nut has a fastening hole on a first side of the belly nut to attach the composite fastener to the belly nut. Further, the belly nut has a pathway to receive a leg of a pintle from a top surface of the belly nut to a bottom surface of the belly nut. The pathway is sized to allow for greater vertical adjustment eccentricity between the belly nut and the pintle without creating large horizontal deflections of the tie system.

The present invention provides a light-weight fiber-reinforced composite material that has excellent flame retardance and mechanical properties and never emits a halogen gas. The present invention also provides a prepreg and en epoxy resin composition suited to obtain the above described fiber-reinforced composite material. The present invention also provides an integrated molding which is produced using the above described fiber-reinforced composite material, thereby suitable for use in electric/electronic casings. The epoxy resin composition is such that it contains the following components [A], [B] and [C]:

• • [A] epoxy resin,
  • [B] amine curing agent, and
  • [C] phosphorus compound,

wherein the concentration of the component [C] is 0.2 to 15% by weight in terms of phosphorus atom concentration.

The present invention provides a multi-layer tape, comprising: a first adhesive layer comprising a pressure sensitive adhesive; a core layer having an outer surface, the first adhesive layer adhered to at least a portion of the outer surface; and fibrous reinforcing material dispersed within the core layer, the fibrous reinforcing material imparting stretch release properties to the tape. The tape may comprise a second adhesive layer wherein the outer surface comprises a first major surface and a second major surface, the first adhesive layer being adhered to the first major surface, and the second adhesive layer being adhered to the second major surface. A fire retardant may be disposed in any of the first adhesive layer, the second adhesive layer, and the core layer. The tape may be cleanly removable. The fibrous reinforcing material typically comprises substantially continuous viscoelastic microfibers having a yield strength and a tensile break strength, and the tensile break strength is at least about 150% of the yield strength. In another aspect, the tapes of the invention may be formulated to be cleanly removable without including fibrous reinforcing material therein. The invention also provides a method for the manufacture of the foregoing tape as well as an assembly comprising: a substrate; a carpet overlying the substrate; and a tape according to the invention disposed between the carpet and the substrate and adhering the carpet to the substrate.

A method of the invention can produce a fiber-reinforced thermoplastic resin foamed product having less unevenness in a thickness of a surface layer and excellent mechanical strength. In the method, a fiber-reinforced thermoplastic resin sheet is continuously shaped into a hollow member, and a foaming resin composition containing a thermoplastic resin and a foaming agent is supplied into an interior of the obtained hollow member. The foaming agent is foamed so that the hollow member is shaped into a desired form by the foaming pressure.

A vibrating flexible smoothing sheet or shroud disposed transversely of a direction of travel of a formed fiber panel including gypsum-cementitious slurry and embedded chopped fibers. The sheet is used to smooth the surface of the panel as it exits a fiber embedment station of a structural cementitious panel production line to remove grooves and other non-uniform surface imperfections to reduce the need for costly finishing after the panels are cured and cut to size. The flexible sheet is designed to float over the surface of the formed panel without tearing or otherwise damaging the surface of the heavily fiber reinforced surface layers of the panel. The vibrating sheet is pivotally mounted on the side dams of the web production line so it can float over the panel surface during use, but be raised off the line when not in use.

The present invention includes wood I-beams with fiber reinforcement. In a preferred embodiment, a wood I-beam includes an opposed pair of elongated wood flanges and a substantially continuous web positioned between them. In one embodiment, the web includes multiple metal tubes that extend between the wood flanges and form a zig zag pattern. The ends of the metal tubes are flattened parallel to the plane of the metal web so the ends can fit within either slots in the top surface of the bottom wood flange or slots in the bottom surface of the top wood flange. Metal pins pass through the sides of the wood flanges and the flattened ends of the metal tubes to secure the tubular metal web to the flanges. In other embodiments the web includes oriented strand board (OSB) or plywood. Reinforcements are adhered to the wood flanges so that the metal pins also pass through the reinforcements. The reinforcements preferably include multiple fiber strands held within a resin matrix.

The invention discloses a multi-degree-of-freedom 3D printer of a fiber reinforced composite material and a printing method thereof. The 3D printing can be performed with any angle and any movement locus by making use of the flexibility of a manipulator; and a 3D printing head mounted on the multi-degree-of-freedom 3D printer can perform the 3D printing of a high-strength short fiber reinforced composite material, and can perform the splicing and the weaving of continuous resin-based long fiber to produce a structural body of a continuous fiber reinforced resin-based composite material. The multi-degree-of-freedom 3D printer can precisely control the orientation of reinforced fiber in a composite material part in the 3D printing process, and can realize the quick production of the composite material part with specific mechanical, electric and thermal performances and a complex structure. Meanwhile, a mold customized beforehand and a pretreated fiber prepreg tape are not needed in the process; and the multi-degree-of-freedom 3D printer is not only suitable for the production of large parts, but also suitable for the large-batch production of small parts, so that the production cost and the production period are largely reduced, and the wide application of the composite material parts is further promoted.

Disclosed is a degassing tube formed, at least partially, of a composite material and configured to degas molten metal. The degassing tube may include a supply tube configured to deliver gas received from a supply source to an outlet of the degassing tube, and a diffuser body coupled to the supply tube and formed, at least partially, of a composite material. In some embodiments, a combination of the composite material and a phosphate bonded refractory material may be used to form respective sections of the diffuser body. The composite material may include layers of a woven fiber reinforcing fabric embedded within a ceramic matrix. In some embodiments, the phosphate bonded refractory material is a castable monolithic refractory which chemically bonds to the composite material.