Microfiber leather flat rolling device for shoes

By combining air knives and ion bars in the calender, the problem of removing dust and hard particles during the flat rolling process of microfiber leather is solved, achieving a clean and smooth leather surface and ensuring the quality of flat rolling.

CN224199702UActive Publication Date: 2026-05-05ZHEJIANG HEXIN NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG HEXIN NEW MATERIAL CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

During the flat rolling process of microfiber leather, dust and hard particles on the leather surface are pressed into the leather, causing pits or scratches to form on the surface, which affects the flat rolling effect.

Method used

An air knife is installed in the calender to generate a high-speed airflow to blow away dust and hard particles, and positive and negative ion flows are released through an ion bar to neutralize static electricity and prevent dust from being re-adsorbed. At the same time, a silicone scraper is used to scrape off debris from the surface of the upper roller.

Benefits of technology

It effectively removes dust and hard particles from the leather surface, prevents static electricity adsorption, improves the flat rolling effect, and ensures the smoothness and quality of the leather surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of processing of microfiber leather for shoes, in particular to a microfiber leather flat rolling device for shoes, which comprises a calender body, an upper roller and a lower roller are rotatably mounted on the calender body, a dust removal mechanism is fixed on the calender body, the dust removal mechanism comprises a silica gel scraper blade and a mounting frame, and the silica gel scraper blade is fixed on the mounting frame. An installation frame is fixedly connected to the calender body, a silica gel scraper blade is fixedly connected to the installation frame, the upper roller is rotationally connected with the silica gel scraper blade, supporting blocks are fixed to the top end of the installation frame, an air knife is fixedly installed between the two supporting blocks, the air knife communicates with an air inlet pipe, and the air inlet pipe communicates with the air inlet pipe. An ion rod is fixedly mounted on the air knife; the air knives installed on the supporting blocks physically purge the leather when generating high-speed air flow, then dust and hard particles on the surface of the leather can be stripped, static electricity on the surface of the leather can be neutralized when the ion bars release positive and negative ion flow, and dust is prevented from being adsorbed again.
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Description

Technical Field

[0001] This utility model relates to a flat rolling device, specifically a flat rolling device for microfiber leather for footwear, and belongs to the field of microfiber leather processing technology for footwear. Background Technology

[0002] Microfiber leather (microfiber synthetic leather) is a high-performance artificial leather widely used in footwear manufacturing due to its texture, excellent physical properties, and environmental friendliness, which are close to genuine leather. In the production of microfiber leather, flat rolling is an important finishing process. It mainly uses mechanical pressure to flatten the leather surface or the entire leather, making the surface fibers more tightly arranged and reflecting light more evenly.

[0003] However, when microfiber leather is subjected to flat rolling, if dust or hard particles (such as grit or hardened adhesive) adhere to the leather surface, these hard particles will be pressed into the leather when it enters the high-pressure roller section, causing pits or scratches on the leather surface and thus affecting the flat rolling effect. Utility Model Content

[0004] The purpose of this invention is to provide a microfiber leather flat rolling device for shoes in order to solve the above problems. When the air knife installed on the support block generates a high-speed airflow, it physically blows the leather, thereby removing dust and hard particles from the surface of the leather. When the ion bar releases positive and negative ion flow, it can neutralize the static electricity on the surface of the leather and prevent dust from being re-adsorbed.

[0005] This utility model achieves the above-mentioned objectives through the following technical solution: a microfiber leather flat rolling device for footwear, comprising a calender body, an upper roller and a lower roller rotatably mounted on the calender body, a dust removal mechanism fixed on the calender body, the dust removal mechanism comprising a silicone scraper and a mounting frame, the mounting frame fixedly connected to the calender body, the silicone scraper fixedly connected to the mounting frame, the upper roller and the silicone scraper being rotatably connected, a support block fixedly fixed to the top of the mounting frame, an air knife fixedly mounted between two support blocks, an air inlet pipe connected to the air knife, and an ion bar fixedly mounted on the air knife.

[0006] Preferably, the silicone scraper is located on the side wall of the mounting frame near the calender body, and the silicone scraper is arranged with an inclined structure.

[0007] Preferably, a support mechanism is fixed on the calender body. The support mechanism includes a base and a sleeve rod. The base is fixedly installed on the calender body, and the sleeve rod is fixedly connected to the base. A sliding rod is slidably connected to the sleeve rod, and a spreading plate is fixedly installed on the sliding rod. The spreading plate is fixedly connected to the calender body.

[0008] Preferably, the slide bar is located at the center of the bottom end of the material spreading plate, and the part of the sleeve that contacts the slide bar has an arc-shaped structure.

[0009] Preferably, a limiting mechanism is slidably installed on the calender body. The limiting mechanism includes a stop bar and a locking bar. The stop bar is slidably installed on the material spreading plate. The bottom end of the stop bar is fixedly connected to the locking bar. A positioning block is threadedly connected to the locking bar. A connecting rod is fixedly installed between the two locking bars.

[0010] Preferably, the material spreading plate is provided with two sets of sliding grooves symmetrically, and a locking rod is slidably installed in the sliding groove, and the positioning block abuts against the bottom end of the material spreading plate.

[0011] Preferably, the diameter of the clamping rod is equal to the width of the slide groove, the clamping rod is slidably connected to the material spreading plate, and the diameter of the positioning block is greater than the width of the slide groove.

[0012] Preferably, a feeding mechanism is fixed on the calender body. The feeding mechanism includes a bracket and a fixing plate. The bracket is fixedly connected to the calender body, and a fixing plate is fixedly installed between the two brackets. A rotating rod is rotatably connected to the fixing plate.

[0013] Preferably, the bracket is located on the side of the calender body away from the mounting frame, and the fixing plate is inclined.

[0014] Preferably, the plurality of the rotating rods are arranged at equal intervals and the rotating rods are arranged at an angle.

[0015] The beneficial effects of this utility model are as follows: When the leather is conveyed into the calender body, the air knife switch installed on the support block is turned on. The air knife can generate a high-speed airflow through the air inlet pipe installed at the top. The high-speed airflow physically sweeps the surface of the leather, thereby removing dust and hard particles from the surface of the leather. When the ion bar installed on the air knife releases positive and negative ion flow, it can neutralize the static electricity on the surface of the leather, thereby preventing dust from being re-adsorbed and helping to prevent dust from affecting the smoothness of the leather. When the calender body is started, the upper roller performs a smoothing treatment on the leather. The mounting bracket fixed on the calender body has a silicone scraper installed on its side wall. When the upper roller rotates, it comes into contact with the silicone scraper, which can scrape away the impurities on the surface of the upper roller, thereby improving the processing effect of the upper roller. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 for Figure 1 The diagram shown is an enlarged view of the structure of part A.

[0018] Figure 3This is a schematic diagram of the connection structure between the bracket and the fixing plate of this utility model;

[0019] Figure 4 This is a schematic diagram of the connection structure between the calender body and the spreading plate of this utility model;

[0020] Figure 5 for Figure 4 The diagram shown is an enlarged view of the structure of section B.

[0021] Figure 6 This is a schematic diagram of the connection structure between the silicone scraper and the mounting bracket of this utility model;

[0022] Figure 7 for Figure 6 The diagram shows an enlarged view of section C.

[0023] In the diagram: 1. Calender body; 2. Upper roller; 3. Lower roller; 4. Support mechanism; 401. Base; 402. Sleeve rod; 403. Material spreading plate; 404. Slide rod; 5. Dust removal mechanism; 501. Silicone scraper; 502. Air inlet pipe; 503. Mounting bracket; 504. Support block; 505. Air knife; 506. Ionizing rod; 6. Limiting mechanism; 601. Stop bar; 602. Clamping rod; 603. Positioning block; 604. Connecting rod; 7. Slide groove; 8. Unloading mechanism; 801. Bracket; 802. Fixing plate; 803. Rotating rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-7As shown, the microfiber leather flat-rolling device for shoes includes a calender body 1. An upper roller 2 and a lower roller 3 are rotatably mounted on the calender body 1. A dust removal mechanism 5 is fixed on the calender body 1. The dust removal mechanism 5 includes a silicone scraper 501 and a mounting frame 503. The mounting frame 503 is fixedly connected to the calender body 1, and the silicone scraper 501 is fixedly connected to the mounting frame 503. When the upper roller 2 rotates, it contacts the silicone scraper 501, allowing the silicone scraper 501 to scrape away impurities from the surface of the upper roller 2, thus improving the processing effect of the upper roller 2. The silicone scraper 501 is located on the side wall of the mounting frame 503 near the calender body 1. The scraper 501 is arranged with an inclined structure. The upper roller 2 is rotatably connected to the silicone scraper 501. The top of the mounting bracket 503 is fixed with a support block 504. An air knife 505 is fixedly installed between the two support blocks 504. A high-speed airflow can be generated inside the air knife 505 through the air inlet pipe 502. The airflow physically sweeps the leather surface, thereby removing dust and hard particles from the leather surface. The air knife 505 is connected to the air inlet pipe 502. An ion rod 506 is fixedly installed on the air knife 505. When the ion rod 506 releases positive and negative ion flow, it can neutralize the static electricity on the leather surface, thereby preventing dust from being re-adsorbed.

[0026] As a technical optimization of this utility model, a support mechanism 4 is fixed on the calender body 1. The support mechanism 4 includes a base 401 and a sleeve rod 402. The base 401 is fixedly installed on the calender body 1, and the sleeve rod 402 is fixedly connected to the base 401. A sliding rod 404 is slidably connected to the sleeve rod 402. The part of the sleeve rod 402 that contacts the sliding rod 404 is set with an arc surface structure. The sliding rod 404 is inserted into the sleeve rod 402, and the spreading plate 403 can be fixed to the side wall of the calender body 1 by fixing bolts, which facilitates the fixing of the spreading plate 403. The spreading plate 403 is fixedly installed on the sliding rod 404. The sliding rod 404 is located at the center of the bottom end of the spreading plate 403, and the spreading plate 403 is fixedly connected to the calender body 1.

[0027] As a technical optimization of this utility model, a limiting mechanism 6 is slidably installed on the calender body 1. The limiting mechanism 6 includes a stop rod 601 and a locking rod 602. The stop rod 601 is slidably installed on the spreading plate 403. The bottom end of the stop rod 601 is fixedly connected to the locking rod 602. The locking rod 602 is slidably connected to the spreading plate 403. A positioning block 603 is threadedly connected to the locking rod 602. When the positioning block 603 on the locking rod 602 is rotated, it abuts against the bottom end of the spreading plate 403. The position of the stop bar 601 can be fixed; a connecting rod 604 is fixedly installed between the two clamping rods 602; two sets of sliding grooves 7 are symmetrically provided on the material plate 403; the clamping rods 602 are slidably installed in the sliding grooves 7; the clamping rods 602 move in the sliding grooves 7, so that the stop bar 601 slides and contacts the edge of the leather, which can limit the leather and prevent it from deviating when entering between the upper roller 2 and the lower roller 3; the diameter of the clamping rod 602 is equal to the width of the sliding groove 7, and the diameter of the positioning block 603 is greater than the width of the sliding groove 7.

[0028] As a technical optimization of this utility model, a feeding mechanism 8 is fixed on the calender body 1. The feeding mechanism 8 includes a bracket 801 and a fixing plate 802. The bracket 801 is fixedly connected to the calender body 1. The bracket 801 is located on the side of the calender body 1 away from the mounting frame 503. A fixing plate 802 is fixedly installed between two brackets 801. The fixing plate 802 is inclined. A rotating rod 803 is rotatably connected to the fixing plate 802. The calendered leather slides along the rotating rod 803 installed on the fixing plate 802, allowing it to slide out from inside the calender body 1. Several rotating rods 803 are equidistantly arranged, and the rotating rods 803 are inclined.

[0029] In use, the operator first inserts the sliding rod 404 fixed at the bottom of the laying plate 403 into the sleeve rod 402 installed on the base 401. Then, the laying plate 403 can be fixed to the side wall of the calender body 1 by fixing bolts, thus facilitating the fixation of the laying plate 403. The leather is placed on the laying plate 403, and the connecting rod 604 fixed at the end of the clamping rod 602 can be moved to move the clamping rod 602 in the sliding groove 7 provided in the laying plate 403. A stop rod 601 is fixed at the top of the clamping rod 602. When the stop rod 601 contacts the edge of the leather, it can limit the leather and prevent it from deviating when entering between the upper roller 2 and the lower roller 3. Then, the positioning block 603 threaded on the clamping rod 602 is rotated. When the positioning block 603 abuts against the bottom of the laying plate 403, the position of the stop rod 601 can be fixed. When the leather is conveyed into the calender body 1, the support is opened. The air knife 505 switch installed on block 504 generates a high-speed airflow through the air inlet pipe 502 installed at the top. The high-speed airflow physically sweeps the leather surface, thereby removing dust and hard particles. When the ion bar 506 installed on the air knife 505 releases positive and negative ion streams, it can neutralize the static electricity on the leather surface, thus preventing dust from being re-adsorbed and helping to prevent dust from affecting the smoothness of the leather. When the calender body 1 is started, the upper roller 2 smooths the leather. The mounting bracket 503 fixed on the calender body 1 has a silicone scraper 501 installed on its side wall. When the upper roller 2 rotates, it contacts the silicone scraper 501, which can scrape away the impurities on the surface of the upper roller 2, thus improving the processing effect of the upper roller 2. After calendering, the leather slides along the rotating rod 803 installed on the fixed plate 802, allowing it to slide out of the calender body 1.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A flat-rolling device for microfiber leather for footwear, comprising a calender body (1), characterized in that: The calender body (1) is rotatably mounted with an upper roller (2) and a lower roller (3). The calender body (1) is fixed with a dust removal mechanism (5). The dust removal mechanism (5) includes a silicone scraper (501) and a mounting frame (503). The mounting frame (503) is fixedly connected to the calender body (1). The silicone scraper (501) is fixedly connected to the mounting frame (503). The upper roller (2) is rotatably connected to the silicone scraper (501). A support block (504) is fixedly fixed at the top of the mounting frame (503). An air knife (505) is fixedly installed between the two support blocks (504). An air inlet pipe (502) is connected to the air knife (505). An ion rod (506) is fixedly installed on the air knife (505).

2. The microfiber leather flat rolling device for shoes according to claim 1, characterized in that: The silicone scraper (501) is located on the side wall of the mounting bracket (503) near the calender body (1), and the silicone scraper (501) is arranged with an inclined structure.

3. The microfiber leather flat rolling device for footwear according to claim 1, characterized in that: A support mechanism (4) is fixed on the calender body (1). The support mechanism (4) includes a base (401) and a sleeve (402). The base (401) is fixedly installed on the calender body (1). The sleeve (402) is fixedly connected to the base (401). A slide rod (404) is slidably connected to the sleeve rod (402). A spreading plate (403) is fixedly installed on the slide rod (404), and the spreading plate (403) is fixedly connected to the calender body (1).

4. The microfiber leather flat rolling device for footwear according to claim 3, characterized in that: The slide bar (404) is located at the center of the bottom end of the material spreading plate (403), and the part of the sleeve rod (402) that contacts the slide bar (404) is set with an arc surface structure.

5. The microfiber leather flat rolling device for footwear according to claim 3, characterized in that: A limiting mechanism (6) is slidably installed on the calender body (1). The limiting mechanism (6) includes a stop bar (601) and a locking bar (602). The stop bar (601) is slidably installed on the spreading plate (403). The bottom end of the stop bar (601) is fixedly connected to the locking bar (602). The locking bar (602) is threadedly connected to a positioning block (603). A connecting rod (604) is fixedly installed between the two locking bars (602).

6. The microfiber leather flat rolling device for footwear according to claim 5, characterized in that: Two sets of sliding grooves (7) are symmetrically provided on the material plate (403). A locking rod (602) is slidably installed on the sliding groove (7). The positioning block (603) abuts against the bottom end of the material plate (403).

7. The microfiber leather flat rolling device for footwear according to claim 5, characterized in that: The diameter of the clamp (602) is equal to the width of the slide groove (7), the clamp (602) is slidably connected to the material spreading plate (403), and the diameter of the positioning block (603) is greater than the width of the slide groove (7).

8. The microfiber leather flat rolling device for footwear according to claim 1, characterized in that: The calender body (1) is fixed with a feeding mechanism (8). The feeding mechanism (8) includes a bracket (801) and a fixing plate (802). The bracket (801) is fixedly connected to the calender body (1). The fixing plate (802) is fixedly installed between the two brackets (801). A rotating rod (803) is rotatably connected to the fixing plate (802).

9. The microfiber leather flat rolling device for footwear according to claim 8, characterized in that: The bracket (801) is located on the side of the calender body (1) away from the mounting bracket (503), and the fixing plate (802) is inclined.

10. The microfiber leather flat rolling device for footwear according to claim 8, characterized in that: Several of the rotating rods (803) are arranged at equal intervals, and the rotating rods (803) are arranged at an angle.