Acid, alkali and salt resistant resin tile

Abstract

The utility model relates to an acid, alkali and salt resistant resin tile, and belongs to the technical field of resin tiles. The acid, alkali and salt resistant resin tile comprises a resin tile, the splicing mechanism used for rapid splicing and alignment is arranged on the outer side of the resin tile; wherein the splicing mechanism comprises a butt joint groove formed in the outer side of the resin tile, a butt joint assembly is arranged on the side, away from the butt joint groove, of the resin tile, and a reinforcing assembly is arranged on the outer side of the resin tile; by arranging the butt joint grooves and the butt joint assemblies, rapid splicing and accurate alignment of the resin tile are achieved, the rain leakage problem is avoided, the construction efficiency is improved, the reinforcing assemblies enhance the bending resistance of the tile body, warping or sinking is prevented, the corrosion protection layer resists acid, alkali and salt mist corrosion, the service life is prolonged, and the force bearing composite core layer improves the impact resistance and disperses loads; the reverse osmosis supporting layer prevents water vapor and salt from permeating, the sealing performance and the weather resistance are enhanced, and the three-layer structure cooperatively guarantees the anti-corrosion performance, the pressure-bearing performance and the anti-seepage performance of the resin tile.

Description

Technical Field

[0001] This utility model relates to the field of resin tile technology, and in particular to an acid, alkali and salt resistant resin tile. Background Technology

[0002] Resin tiles, as a lightweight, high-strength, and easy-to-install roofing material, are widely used in industrial plants, coastal buildings, agricultural greenhouses, and other places. Their application is increasing, especially in modern buildings that pursue green environmental protection and corrosion and weather resistance.

[0003] As shown in the reference case "A Resin Tile" with announcement number "CN220725549U"

[0004] However, traditional resin tiles are prone to fading, cracking, aging, and even leakage when exposed to corrosive environments such as acid rain, alkaline particles, and salt spray for a long time. This leads to a decline in the overall sealing performance of the roof, frequent repairs, and a shortened service life, resulting in higher maintenance costs for users. Utility Model Content

[0005] Therefore, it is necessary to address the problem that traditional resin tiles are prone to surface fading, cracking, aging, and even leakage when exposed to corrosive environments such as acid rain, alkaline particles, and salt spray for a long time. This leads to a decline in the overall sealing performance of the roof, frequent maintenance, shortened service life, and high maintenance costs for users. The solution is to provide an acid, alkali, and salt resistant resin tile, comprising: a resin tile; a splicing mechanism for rapid splicing and alignment, wherein the splicing mechanism includes a mating groove formed on the outer side of the resin tile, a mating component is provided on the side of the resin tile away from the mating groove, and a reinforcing component is provided on the outer side of the resin tile.

[0006] The docking assembly includes a docking plate fixedly installed on the side of the resin tile away from the docking groove, with one side of the docking plate extending out of the resin tile and the docking plate being obliquely arranged.

[0007] The surface of the resin tile is provided with a corrosion protection layer, the inner bottom wall of the resin tile is provided with a reverse osmosis support layer, and a load-bearing composite core layer is fixedly connected between the corrosion protection layer and the reverse osmosis support layer.

[0008] The top edge of the docking plate is beveled, and the shape of the docking groove is adapted to the docking plate.

[0009] A connecting plate is fixedly installed on one side of the resin tile, and a connecting slot is provided on the other side of the resin tile.

[0010] The connecting plate is configured in the shape of a slanted hook, and the shape of the connecting slot is adapted to the connecting plate.

[0011] The reinforcement component includes multiple reinforcing ribs fixedly installed on the inner bottom wall of the resin tile, and the multiple reinforcing ribs are equidistantly distributed.

[0012] The top of the resin tile has multiple drainage grooves, and both ends of the multiple drainage grooves penetrate the resin tile. Beneficial effects

[0013] 1. By setting up docking grooves and docking components, the resin tiles can be quickly spliced ​​and precisely aligned, avoiding rain leakage and improving construction efficiency. The reinforcing components enhance the bending resistance of the tile body, preventing warping or sinking. The corrosion protection layer resists acid, alkali and salt spray corrosion, extending service life. The load-bearing composite core layer improves impact resistance and distributes load. The reverse osmosis support layer blocks water vapor and salt penetration, enhancing sealing and weather resistance. The three-layer structure works together to ensure the resin tiles' anti-corrosion, pressure-bearing and seepage-proof performance.

[0014] 2. Multiple equidistant reinforcing ribs can significantly improve the bending stiffness and compressive strength of the tile without increasing the overall thickness and weight of the tile. As a transverse support structure, the reinforcing ribs can disperse stress and delay deformation when the resin tile is subjected to external forces such as construction trampling, snow load or wind pressure. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the splicing mechanism structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the docking component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the reinforcement component structure of this utility model.

[0020] Figure label:

[0021] 100. Resin tile; 110. Corrosion protection layer; 120. Load-bearing composite core layer; 130. Reverse osmosis support layer; 200. Splicing mechanism; 210. Butt groove; 220. Butt assembly; 221. Butt plate; 222. Connecting plate; 223. Connecting slot; 230. Reinforcing assembly; 231. Reinforcing rib; 232. Drainage channel. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this specification are for illustrative purposes only and do not represent the only possible implementation.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0025] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0026] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this specification belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.

[0027] The following is combined with Figures 1-4 This invention describes an acid, alkali, and salt resistant resin tile.

[0028] In one embodiment, an acid, alkali, and salt resistant resin tile includes: a resin tile 100; a splicing mechanism 200, which is disposed on the outer side of the resin tile 100 for rapid splicing and alignment; wherein the splicing mechanism 200 includes a mating groove 210 formed on the outer side of the resin tile 100, a mating component 220 is disposed on the side of the resin tile 100 away from the mating groove 210, and a reinforcing component 230 is disposed on the outer side of the resin tile 100.

[0029] In this embodiment, by setting the docking groove 210 and the docking component 220, the resin tile 100 can be quickly spliced ​​and precisely aligned, avoiding the leakage problem caused by misalignment or loose joints in the traditional splicing process, and significantly improving construction efficiency. By setting the reinforcing component 230 on the bottom surface of the resin tile 100, the overall bending resistance of the tile body under pressure or stepping can be enhanced, preventing the tile body from warping or sinking due to long-term load or changes in environmental temperature.

[0030] It should be noted that existing resin tiles 100 typically include a tile body, a waterproof corrugated structure, a surface weather-resistant coating, and connection holes. The mating groove 210 and the mating assembly 220 are both located in the edge area of ​​the resin tile 100. Their size and shape design are optimized and adjusted based on the traditional edge structure of the tile body, so as not to intrude into the main tile surface or affect the original drainage corrugated structure, thus not to weaken the original waterproof performance and load-bearing capacity of the resin tile 100. The reinforcing assembly 230 is located on the bottom surface of the resin tile 100, and will not block or interfere with the original connection hole positions, installation interfaces and drainage channels, ensuring the structural integrity and reliability of the resin tile 100 during normal laying, fixing and use.

[0031] like Figure 2 and Figure 3 As shown, the docking assembly 220 includes a docking plate 221 fixedly installed on the side of the resin tile 100 away from the docking groove 210. One side of the docking plate 221 extends out of the resin tile 100, and the docking plate 221 is set at an angle.

[0032] In this embodiment, the mating plate 221 enables the resin tile 100 to be inserted into the joint at an angle during splicing. With the mating groove 210 provided on the adjacent resin tile 100, the mating plate 221 can slide into the mating groove 210 at an angle during installation, achieving a self-guided and rapid mating effect.

[0033] The surface of the resin tile 100 is provided with a corrosion protection layer 110, the inner bottom wall of the resin tile 100 is provided with a reverse osmosis support layer 130, and a load-bearing composite core layer 120 is fixedly connected between the corrosion protection layer 110 and the reverse osmosis support layer 130.

[0034] In this embodiment, by setting a corrosion protection layer 110 on the surface of the resin tile 100, the surface of the tile can be effectively protected from corrosive environments such as acid rain, alkaline fog and salt spray, thus extending the service life of the resin tile 100 in harsh environments such as chemical industrial parks, coastal areas or highly polluted industrial areas. The load-bearing composite core layer 120 is set between the corrosion protection layer 110 and the reverse osmosis support layer 130. As the main load-bearing structure, it has good bending strength and impact resistance, and can distribute the load under external force to prevent the tile from cracking. The reverse osmosis support layer 130 set on the inner bottom wall can effectively block water vapor or salt from seeping back from the bottom, playing a secondary protection and structural support role, improving the overall sealing and weather resistance. The three-layer composite structure works together to give the resin tile 100 multiple properties such as corrosion resistance, pressure bearing and seepage prevention, adapting to a variety of complex climates and working conditions.

[0035] It should be noted that the corrosion protection layer 110 is a protective coating that continuously covers the surface of the resin tile 100. Its material can be a fluorocarbon coating, a modified polymer coating, or a protective PVC co-extruded layer with high chemical corrosion resistance. It has excellent UV resistance, acid and alkali salt spray resistance, and self-cleaning properties, which can effectively prevent the surface from fading, chalking, or peeling due to long-term exposure to a corrosive environment. The load-bearing composite core layer 120 is made of a multi-layer composite structure, preferably with glass fiber reinforced thermosetting resin such as unsaturated polyester resin or epoxy resin as the main substrate, and is composited by chopped glass fiber felt, fabric reinforcement layer, or hollow mesh structure. The core layer has high modulus, low water absorption, and excellent load dispersion performance, which can resist trampling loads, snow loads, and external impacts during construction, ensuring the overall strength and stability of the tile body. The reverse osmosis support layer 130 is a structural barrier layer set on the inner bottom wall of the resin tile 100. It is usually made of high-density polyethylene or EVA coating film with moisture and heat resistance and salt corrosion resistance. Its function is to form a reverse osmosis barrier from the bottom, preventing underground moisture, acid and alkali gases or salts from seeping upwards along the structural gaps, improving the durability of the bottom layer of the tile body, and helping to improve the overall structural strength and service life of the resin tile 100. The three-layer structure is integrally formed by co-extrusion composite or layered molding process. The structure is tight and the interface bonding strength is high, which can ensure that different materials maintain synergistic deformation ability under thermal expansion and contraction environment and are not prone to delamination or peeling.

[0036] The top edge of the mating plate 221 is set as a bevel, and the shape of the mating groove 210 is adapted to the mating plate 221.

[0037] In this embodiment, the beveled structure on the top edge of the mating plate 221 can achieve guided insertion during installation, enabling adjacent resin tiles 100 to be adaptively guided and smoothly interlocked during splicing, significantly reducing the difficulty of manually adjusting the splicing angle and improving on-site construction efficiency and assembly accuracy.

[0038] A connecting plate 222 is fixedly installed on one side of the resin tile 100, and a connecting slot 223 is provided on the other side of the resin tile 100.

[0039] In this embodiment, the connecting plate 222 and the connecting slot 223 are located on the left and right sides of the resin tile 100, respectively. When the resin tiles 100 are spliced ​​horizontally, the connecting plate 222 can be inserted into the connecting slot 223 of the adjacent resin tile 100 in the horizontal direction, so that the two adjacent resin tiles 100 are locked together.

[0040] The connecting plate 222 is configured as a slanted hook shape, and the shape of the connecting slot 223 is adapted to the connecting plate 222.

[0041] In this embodiment, the connecting plate 222 is configured as an oblique hook shape, which can form an oblique fit when inserted into the connecting slot 223. With the help of the oblique surface friction and structural self-locking effect, a stable connection between the resin tiles 100 is achieved. The shape of the connecting slot 223 is adapted to the connecting plate 222 to ensure smooth insertion and prevent it from falling off.

[0042] like Figure 2 and Figure 3 As shown, the reinforcement component 230 includes a plurality of reinforcement ribs 231 fixedly installed on the inner bottom wall of the resin tile 100, and the plurality of reinforcement ribs 231 are equidistantly distributed.

[0043] In this embodiment, multiple equidistant reinforcing ribs 231 can significantly improve the bending stiffness and compressive strength of the tile without increasing the overall thickness and weight of the tile. As a transverse support structure, the reinforcing ribs 231 can disperse stress and delay deformation when the resin tile 100 is subjected to external forces such as construction trampling, snow load or wind pressure.

[0044] The top of the resin tile 100 is provided with multiple drainage grooves 232, and both ends of the multiple drainage grooves 232 penetrate the resin tile 100.

[0045] In this embodiment, the two ends of the multiple drainage channels 232 penetrate the resin tile 100, enabling rapid drainage of rainwater during rainfall or cleaning operations. This effectively reduces water retention on the tile surface and prevents water accumulation from causing increased local load or the risk of water seepage. The through-hole structure of the drainage channels 232 helps to quickly remove water from the tile surface, avoiding material aging and performance degradation caused by prolonged soaking.

[0046] Working principle: Multiple resin tiles 100 are continuously assembled through the splicing mechanism 200 to form a complete roof structure. During installation, the splicing plate 221 of the splicing component 220 on the side of the resin tile 100 away from the splicing groove 210 slides into the splicing groove 210 of the adjacent resin tile 100 in an oblique manner. The inclined structure at the top of the splicing plate 221 achieves automatic guiding splicing, improving the convenience of installation and the splicing accuracy. At the same time, the left and right sides of the resin tile 100 are respectively provided with connecting plates 222 and connecting grooves 223. The connecting plates 222 are inserted into the connecting grooves 223 with an oblique hook structure. The oblique snap-fit ​​structure forms a self-locking structure, ensuring that the connection between the tiles is stable and not easy to fall off. After splicing, the corrosion protection layer 110, as the outermost layer, can resist acid rain, salt spray, and alkaline gas. To mitigate surface damage caused by corrosive environments such as corrosive substances to the resin tile 100, this design enhances the overall anti-aging and weather resistance. The load-bearing composite core layer 120, as the middle layer structure, employs a multi-layer composite reinforcement design. When the roof is subjected to external loads such as construction foot traffic, snow accumulation, and wind pressure, it can disperse stress and prevent the tile from bending or cracking. The reverse osmosis support layer 130 is set on the inner bottom wall, effectively blocking the upward penetration of water vapor or salt from below, forming a secondary protection for the existing overall protection system. At the same time, the bottom of the resin tile 100 is provided with multiple equidistant reinforcing ribs 231, forming a rigid support frame. This maintains the stability of the tile under long-term loads or thermal expansion and contraction changes, preventing local sinking or deformation. The multiple drainage channels 232 opened at the top run through both ends of the tile, allowing for rapid drainage of accumulated water during rainfall, preventing rainwater from lingering or leaking on the tile surface.

[0047] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0048] The above-described embodiments are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.

Claims

1. An acid, alkali, and salt resistant resin tile, characterized in that, include: Resin tile (100); A splicing mechanism (200) for rapid splicing and alignment is provided on the outside of the resin tile (100); The splicing mechanism (200) includes a docking groove (210) on the outside of the resin tile (100), a docking component (220) is provided on the side of the resin tile (100) away from the docking groove (210), and a reinforcing component (230) is provided on the outside of the resin tile (100).

2. The acid, alkali, and salt resistant resin tile according to claim 1, characterized in that, The docking assembly (220) includes a docking plate (221) fixedly installed on the side of the resin tile (100) away from the docking groove (210), the resin tile (100) extending out from one side of the docking plate (221), and the docking plate (221) being obliquely arranged.

3. The acid, alkali, and salt resistant resin tile according to claim 1, characterized in that, The surface of the resin tile (100) is provided with a corrosion protection layer (110), the inner bottom wall of the resin tile (100) is provided with a reverse osmosis support layer (130), and a load-bearing composite core layer (120) is fixedly connected between the corrosion protection layer (110) and the reverse osmosis support layer (130).

4. The acid, alkali, and salt resistant resin tile according to claim 2, characterized in that, The top edge of the docking plate (221) is set as a bevel, and the shape of the docking groove (210) is adapted to the docking plate (221).

5. The acid, alkali, and salt resistant resin tile according to claim 1, characterized in that, A connecting plate (222) is fixedly installed on one side of the resin tile (100), and a connecting slot (223) is provided on the other side of the resin tile (100).

6. The acid, alkali, and salt resistant resin tile according to claim 5, characterized in that, The connecting plate (222) is configured as a slanted hook shape, and the connecting slot (223) is adapted to the shape of the connecting plate (222).

7. The acid, alkali, and salt resistant resin tile according to claim 1, characterized in that, The reinforcement component (230) includes a plurality of reinforcing ribs (231) fixedly installed on the inner bottom wall of the resin tile (100), and the plurality of reinforcing ribs (231) are equidistantly distributed.

8. The acid, alkali, and salt resistant resin tile according to claim 1, characterized in that, The top of the resin tile (100) has multiple drainage grooves (232), and both ends of the multiple drainage grooves (232) penetrate the resin tile (100).

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