Magnetic flux leakage signal continuous monitoring and processing device

Abstract

The utility model provides a magnetic flux leakage signal continuous monitoring processing device, relates to nondestructive testing technical field, including square box and connecting box, the inside of square box is equipped with the processing subassembly, the inner wall of connecting box is fixedly connected with two vertical plate, the inner wall of square box is rotatingly connected with threaded rod through the bearing, and the threaded rod is equipped with the processing subassembly. The outer surface of the threaded rod is in threaded connection with a threaded sleeve plate, the outer surface of the threaded sleeve plate is fixedly connected with four transmission rods, one end of each transmission rod penetrates through the vertical plate and extends into the square box, and the bottom face of each transmission rod is fixedly connected with a limiting block. According to the utility model, through the structures of the threaded rod, the threaded sleeve plate, the transmission rod, the connecting frame and the like, the magnetic flux leakage sensor can be conveniently assembled and connected so as to realize flexible connection and assembly, for example, during magnetic flux leakage monitoring, the sensor can be rapidly assembled and connected, the connection convenience is improved, and the problems that the sensor is inconvenient to assemble and the cost is low are solved. And the monitoring effect is influenced.

Description

Technical Field

[0001] This utility model relates to the field of nondestructive testing technology, specifically a continuous monitoring and processing device for magnetic flux leakage signals. Background Technology

[0002] Magnetic flux leakage testing is a non-contact, non-destructive testing technique that identifies defects or anomalies in materials based on changes in magnetic fields. When a ferromagnetic material is magnetized, if there are defects on or near its surface, a magnetic flux leakage field will be formed at that location. By detecting changes in the magnetic flux leakage field, these defects can be discovered. Continuous monitoring and processing devices are used to process magnetic flux leakage signals from the testing of metallic materials and components.

[0003] Magnetic flux leakage (MFL) testing, as an efficient non-destructive testing method, determines the defect status of ferromagnetic materials by detecting the magnetic field caused by surface and near-surface defects. However, existing MFL monitoring and processing devices have many problems that limit the accuracy and efficiency of detection. In the field of MFL monitoring, existing monitoring and processing devices have some issues when connecting and assembling MFL sensors. The connection methods of traditional devices may not be flexible enough to adapt to different monitoring scenarios and sensor layout requirements. For example, some devices have fixed sensor connection structures, which makes sensor installation inconvenient and affects the monitoring effect, thus failing to meet the requirements for continuous and accurate monitoring and processing of MFL signals. Utility Model Content

[0004] The purpose of this invention is to provide a continuous monitoring and processing device for leakage magnetic signals, so as to solve the problems mentioned in the background art and overcome its technical defects.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a continuous monitoring and processing device for magnetic flux leakage signals, comprising a square box and a connecting box. The square box is equipped with processing components. The inner wall of the connecting box is fixedly connected to two upright plates. The inner wall of the square box is rotatably connected to a threaded rod via a bearing. The outer surface of the threaded rod is threadedly connected to a threaded sleeve plate. The outer surface of the threaded sleeve plate is fixedly connected to four transmission rods. One end of each transmission rod passes through the upright plate and extends into the interior of the square box. The bottom surface of each transmission rod is fixedly connected to a limit block. The outer surface of each upright plate is provided with a guide opening adapted to the transmission rod. Connecting frames are provided on the left and right sides of the connecting box. The outer surface of each connecting frame is fixedly connected to two slotted insert plates. Multiple magnetic flux leakage sensors are installed on the outer surface of each connecting frame.

[0006] As a further embodiment of this utility model: the processing component includes a partition fixedly installed on the inner wall of a square box, a lithium battery fixedly installed on the inner bottom wall of the square box, a wireless transmission module, a signal transmission module, a signal processing and analysis module and a magnetic flux leakage signal acquisition module respectively fixedly connected to the upper surface of the partition, and a touch display installed on the upper surface of the square box.

[0007] As a further improvement of this utility model: the bottom surface of the square box is fixedly connected to a bracket, and the bottom surface of the bracket is equipped with multiple casters.

[0008] As a further improvement of this utility model: the front of the square box is hinged to a maintenance plate, and a pull rod is installed on the outer surface of the maintenance plate.

[0009] As a further improvement of this utility model: the outer surface of the connecting box is provided with an insertion interface that is compatible with the slotted plate, and the top end of the threaded rod is fixedly connected with a rotating handle.

[0010] As a further improvement of this utility model, the inner wall of the connecting box is fixedly connected with multiple limiting baffles.

[0011] As a further improvement of this utility model: multiple support rods are fixedly connected to the upper surface of the connecting box, and there are two support rods.

[0012] As a further improvement of this utility model, multiple terminals are fixedly connected to the front of the connection box.

[0013] Compared with the prior art, the beneficial effects of this utility model include:

[0014] This device, through its structure including threaded rods, threaded sleeves, transmission rods, and connecting frames, allows for convenient assembly and connection of magnetic flux leakage sensors. This enables flexible assembly and connection, such as quickly assembling and connecting sensors during magnetic flux leakage monitoring, improving the ease of connection and solving the problem of inconvenient sensor installation that affects monitoring results, thus ensuring the accuracy and comprehensiveness of monitoring.

[0015] By having the various modules in the processing component work together, the signals collected by the magnetic flux leakage sensor can be processed and analyzed quickly and accurately. Stable signal transmission is achieved through the wireless transmission module and the signal transmission module, and the processed signals can be transmitted to the monitoring center in a timely manner, so as to facilitate real-time monitoring. Attached Figure Description

[0016] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0017] Figure 1 The diagram schematically shows a three-dimensional structural diagram of a square box and a connecting box according to one embodiment of the present invention;

[0018] Figure 2 The diagram schematically shows a cross-sectional view of a connecting box according to one embodiment of the present invention;

[0019] Figure 3 The schematic diagram shows a top sectional view of a connecting box according to one embodiment of the present invention;

[0020] Figure 4 The schematic diagram shows the internal structure of a square box according to one embodiment of the present invention;

[0021] The diagram is labeled as follows: 1. Square box; 2. Inspection plate; 3. Bracket; 4. Casters; 5. Connecting box; 6. Terminal block; 7. Magnetic leakage sensor; 8. Processing component; 801. Partition; 802. Lithium battery; 803. Wireless transmission module; 804. Touch screen; 805. Signal transmission module; 806. Signal processing and analysis module; 807. Magnetic leakage signal acquisition module; 9. Vertical plate; 10. Threaded rod; 11. Threaded sleeve plate; 12. Transmission rod; 13. Limiting block; 14. Plug interface; 15. Insert plate with opening; 16. Connecting frame; 17. Guide port; 18. Limiting baffle; 19. Support rod. Detailed Implementation

[0022] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0023] According to one embodiment of the present invention, in conjunction with the appended drawings Figures 1-4 As shown.

[0024] A continuous monitoring and processing device for magnetic flux leakage signals includes a square box 1 and a connecting box 5. A processing component 8 is installed inside the square box 1. Two upright plates 9 are fixedly connected to the inner wall of the connecting box 5. A threaded rod 10 is rotatably connected to the inner wall of the square box 1 via bearings. A threaded sleeve plate 11 is threadedly connected to the outer surface of the threaded rod 10. Four transmission rods 12 are fixedly connected to the outer surface of the threaded sleeve plate 11. One end of each transmission rod 12 passes through the upright plate 9 and extends into the interior of the square box 1. A limit block 13 is fixedly connected to the bottom surface of each transmission rod 12. A guide opening 17 adapted to the transmission rod 12 is provided on the outer surface of each upright plate 9. The left side of the connecting box 5... Connecting brackets 16 are provided on both sides. Two slotted plates 15 are fixedly connected to the outer surface of each connecting bracket 16. Multiple magnetic leakage sensors 7 are installed on the outer surface of each connecting bracket 16, providing a basis for the connection and assembly of the magnetic leakage sensors 7. The transmission system composed of threaded rod 10, threaded sleeve plate 11 and transmission rod 12 can fix the connecting bracket 16, thereby installing the magnetic leakage sensors 7. The upright plate 9 and guide port 17 provide guidance for the transmission rod 12 to ensure its stability of movement. When performing magnetic leakage monitoring, the magnetic leakage sensors 7 on the connecting bracket 16 can accurately fit into different parts of the metal structure to achieve comprehensive monitoring.

[0025] In this embodiment, the processing component 8 includes a partition 801 fixedly installed on the inner wall of a square box 1. A lithium battery 802 is fixedly installed on the inner bottom wall of the square box 1. A wireless transmission module 803, a signal transmission module 805, a signal processing and analysis module 806, and a magnetic flux leakage signal acquisition module 807 are fixedly connected to the upper surface of the partition 801. A touch display 804 is installed on the upper surface of the square box 1. Each module in the processing component 8 has a clear division of labor: the lithium battery 802 provides power to the device, the wireless transmission module 803 is used for remote data transmission, and the signal transmission module 805 is responsible for sensor signal processing. The transmission, signal processing and analysis module 806 processes and analyzes the signal, the leakage magnetic field signal acquisition module 807 acquires the sensor signal, and the touch display 804 is used for human-computer interaction, realizing continuous monitoring and processing of the leakage magnetic field signal. Example: In the actual monitoring process, the signal acquired by the leakage magnetic field sensor 7 is transmitted to the leakage magnetic field signal acquisition module 807 through the signal transmission module 805, and then processed and analyzed by the signal processing and analysis module 806. The processing result is sent to the remote monitoring center through the wireless transmission module 803, and the relevant data and analysis results are displayed on the touch display 804.

[0026] A bracket 3 is fixedly connected to the bottom of the square box 1. Multiple casters 4 are installed on the bottom of the bracket 3. The bracket 3 and the casters 4 give the device good mobility, making it easy to move between different monitoring sites and improving the device's flexibility and applicability. Two of the casters 4 are directional casters, and the other two are omnidirectional casters, and are equipped with a braking mechanism. A maintenance plate 2 is hinged to the front of the square box 1, and a pull rod is installed on the outer surface of the maintenance plate 2. The design of the maintenance plate 2 facilitates the inspection and maintenance of the internal components of the device.

[0027] The outer surface of the connecting box 5 is provided with a plug interface 14 that is compatible with the plug plate 15. A rotating handle is fixedly connected to the top of the threaded rod 10. The cooperation between the plug interface 14 and the plug plate 15 facilitates the installation and disassembly of the connecting frame 16. The rotating handle facilitates the rotation of the threaded rod 10. Multiple limiting baffles 18 are fixedly connected to the inner wall of the connecting box 5. The limiting baffles 18 can limit the side of the connecting frame 16 to ensure the stability and reliability of the device. Multiple support rods 19 are fixedly connected to the upper surface of the connecting box 5. There are two support rods 19. The support rods 19 facilitate the operator to carry and move the device. Multiple terminal posts 6 are fixedly connected to the front of the connecting box 5. The terminal posts 6 are used to connect to external power sources or other equipment to provide the necessary power and signal connections for the normal operation of the device.

[0028] Working principle: In use, move the device to the operating position, install multiple magnetic leakage sensors 7 onto the connecting frame 16, and then insert the slotted plate 15 on the connecting frame 16 into the corresponding connecting box 5 through the insertion interface 14. Next, rotate the threaded rod 10, causing it to move up and down along with the threaded sleeve plate 11 and the transmission rod 12 under the action of the thread. The movement of the transmission rod 12 can push the limiting block 13 to move downward, so that the limiting block 13 moves and inserts into the slotted plate 15, thereby fixing the inserted slotted plate 15 and the connecting frame 16, realizing the quick installation of the connecting frame 16 and the magnetic leakage sensor 7. Then, use wires to connect the processing component 8 in the square box 1 to the magnetic leakage sensor 7. In the actual monitoring process, the signal collected by the magnetic leakage sensor 7 is transmitted to the magnetic leakage signal acquisition module 807 through the signal transmission module 805, and then processed and analyzed by the signal processing and analysis module 806. The processing result is sent to the remote monitoring center through the wireless transmission module 803, and the relevant data and analysis results are displayed on the touch display 804.

[0029] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A continuous monitoring and processing device for leakage magnetic field signals, characterized in that, The device includes a square box (1) and a connecting box (5). The square box (1) is equipped with a processing component (8). The inner wall of the connecting box (5) is fixedly connected to two upright plates (9). The inner wall of the square box (1) is rotatably connected to a threaded rod (10) via a bearing. The outer surface of the threaded rod (10) is threadedly connected to a threaded sleeve plate (11). The outer surface of the threaded sleeve plate (11) is fixedly connected to four transmission rods (12). One end of each transmission rod (12) passes through an upright plate (9). And extends into the interior of the square box (1), with a limit block (13) fixedly connected to the bottom surface of each of the transmission rods (12), and a guide opening (17) adapted to the transmission rod (12) on the outer surface of each of the upright plates (9). Connecting frames (16) are provided on the left and right sides of the connecting box (5), and two insert plates (15) with openings are fixedly connected to the outer surface of each of the connecting frames (16). Multiple leakage magnetic sensors (7) are installed on the outer surface of each of the connecting frames (16).

2. The continuous monitoring and processing device for leakage magnetic field signals according to claim 1, characterized in that, The processing component (8) includes a partition (801) fixedly installed on the inner wall of the square box (1). A lithium battery (802) is fixedly installed on the inner bottom wall of the square box (1). A wireless transmission module (803), a signal transmission module (805), a signal processing and analysis module (806), and a magnetic flux leakage signal acquisition module (807) are fixedly connected to the upper surface of the partition (801). A touch display (804) is installed on the upper surface of the square box (1).

3. The continuous monitoring and processing device for leakage magnetic field signals according to claim 2, characterized in that, The bottom surface of the square box (1) is fixedly connected to a bracket (3), and the bottom surface of the bracket (3) is equipped with multiple casters (4).

4. The continuous monitoring and processing device for leakage magnetic field signals according to claim 3, characterized in that, The front of the square box (1) is hinged to a maintenance plate (2), and a pull rod is installed on the outer surface of the maintenance plate (2).

5. The continuous monitoring and processing device for leakage magnetic field signals according to claim 4, characterized in that, The outer surface of the connecting box (5) is provided with a plug interface (14) that is compatible with the plug plate (15) with a port, and the top end of the threaded rod (10) is fixedly connected with a rotating handle.

6. The continuous monitoring and processing device for leakage magnetic field signals according to claim 5, characterized in that, The inner wall of the connecting box (5) is fixedly connected with multiple limiting baffles (18).

7. The continuous monitoring and processing device for leakage magnetic field signals according to claim 6, characterized in that, The upper surface of the connecting box (5) is fixedly connected with a plurality of support rods (19), and there are two support rods (19).

8. The continuous monitoring and processing device for leakage magnetic field signals according to claim 7, characterized in that, The front of the connection box (5) is fixedly connected with multiple terminals (6).

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