Wet-process Bass dipping treatment device

Abstract

The utility model relates to a wet process Bass dipping treatment device which comprises a dipping frame, two ultrasonic sound production assemblies are installed on the front side of the dipping frame, hydraulic cylinders are installed on the left side and the right side of the front portion of the dipping frame, lifting frames are connected to the telescopic ends of the hydraulic cylinders, and two sliding blocks are connected to the lifting frames in a sliding mode. Two sliding blocks are connected to the inner sides of the left part and the right part of the dipping frame in a sliding mode, a rotating rod is rotationally connected between every two adjacent sliding blocks in the left-right mode, two liquid pumps are installed on the lower portion of the dipping frame, guide pipes are connected between water inlets of the liquid pumps and the dipping frame, guide pipes are connected between water outlets of the liquid pumps and the dipping frame, and pushing mechanisms are arranged on the lifting frames. Through the propelling mechanism, the position of the Bass material deviates in the dipping and draining process, the full contact between the material and the dipping liquid is further ensured, and the draining effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of leather production and processing technology, and in particular to a wet-process base impregnation treatment device. Background Technology

[0002] In leather production and processing, wet immersion treatment is a process used to improve material properties. The material is immersed in a specific immersion solution, and the solution fully fills the pores of the material or reacts with the material surface through liquid penetration and chemical reaction, thereby giving the material new properties. Currently, the immersion treatment method involves immersing the immersion material in an immersion frame, using ultrasonic vibration to promote the penetration of the immersion solution, and using a liquid pump circulation system to promote the uniform distribution of the immersion solution. However, in the existing technology, the part of the material in contact with the rotating rod is prone to insufficient immersion, which affects the overall treatment effect. Moreover, the residual immersion solution during the draining process is prone to solidification, making equipment cleaning difficult and affecting the continuity and efficiency of subsequent production.

[0003] To address the aforementioned issues, a wet-process base impregnation treatment device has been developed. Utility Model Content

[0004] In order to overcome the shortcomings of existing technology, such as insufficient impregnation of the part of the material in contact with the rotating rod, which affects the overall treatment effect, and the residual impregnation liquid during the draining process is prone to solidification, making equipment cleaning difficult and affecting the continuity and efficiency of subsequent production, this utility model provides a wet-process base impregnation treatment device.

[0005] The technical implementation scheme of this utility model is as follows: a wet-process base impregnation treatment device, including an impregnation frame, two ultrasonic sound generating components installed on the front side of the impregnation frame, hydraulic cylinders installed on both the left and right sides of the front part of the impregnation frame, lifting frames connected to the telescopic ends of the hydraulic cylinders, two sliding blocks slidably connected to the lifting frames, two sliding blocks also slidably connected to the inner sides of the left and right parts of the impregnation frame, rotating rods rotatably connected between the two adjacent sliding blocks, two liquid pumps installed at the lower part of the impregnation frame, conduits connected between the inlet of the liquid pumps and the impregnation frame, conduits also connected between the outlet of the liquid pumps and the impregnation frame, and a propulsion mechanism provided on the lifting frames.

[0006] Furthermore, the propulsion mechanism includes a first drive motor, which is mounted on the upper left side of the impregnation frame. A first rotating rod is connected to the output shaft of the first drive motor, and the first rotating rod is rotatably connected to the impregnation frame. A first rotating rod is also rotatably connected between the left and right sides of the rear of the impregnation frame. A first pushing belt is wound between the left sides of adjacent first rotating rods, and a first pushing belt is also wound between the right sides of adjacent second rotating rods. The first pushing belt is in contact with the adjacent rotating rod. A second drive motor is mounted on each of the lifting frames, and a pulley assembly is mounted on the output shaft of each of the second drive motors. Two second rotating rods are rotatably connected to each of the lifting frames. The front and rear second rotating rods are connected to the adjacent pulley assemblies, and a second pushing belt is wound between the two adjacent front and rear second rotating rods. The second pushing belt is in contact with the adjacent rotating rod.

[0007] Furthermore, it also includes a cleaning mechanism, which includes a branch pipe. The branch pipe is connected between the two lower conduits. A water outlet pipe is connected to the upper rear side of the impregnation frame. The water outlet pipe is connected to the branch pipe. A symmetrical air outlet pipe is connected to the upper rear side of the impregnation frame.

[0008] Furthermore, each of the sliding blocks is equipped with a limiting component.

[0009] Furthermore, a stop valve is installed on the water outlet pipe.

[0010] Furthermore, each of the air outlet pipes is equipped with a threaded structure to facilitate connection to an air blowing device.

[0011] By adopting the above technical solution, this utility model has the following advantages:

[0012] 1. This utility model achieves automatic lifting, immersion, and draining of base material through the combined use of hydraulic cylinder, lifting frame, and propulsion mechanism, which can improve production efficiency. Through the propulsion mechanism, the position of the base material shifts during the immersion and draining process, further ensuring full contact between the material and the immersion liquid and improving the draining effect.

[0013] 2. This utility model incorporates a cleaning mechanism, branch pipes and water outlet pipes to inject the impregnation liquid into the rear of the impregnation frame, and utilizes an air outlet pipe to connect to an air blowing device, effectively preventing the impregnation liquid from solidifying and keeping the equipment clean. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a partial cross-sectional three-dimensional structural diagram of the present invention.

[0016] Figure 3 This is a three-dimensional structural diagram of the propulsion mechanism of this utility model.

[0017] Figure 4 This is a partial structural schematic diagram of the propulsion mechanism of this utility model.

[0018] Figure 5 This is a partial cross-sectional three-dimensional structural diagram of the cleaning mechanism of this utility model.

[0019] In the above attached figures: 1: Impregnation frame, 2: Ultrasonic sound-generating component, 3: Hydraulic cylinder, 4: Lifting frame, 5: Sliding block, 6: Rotating rod, 7: Liquid pump, 8: Conduit, 9: Propulsion mechanism, 91: First drive motor, 92: First rotating rod, 93: First push belt, 94: Second drive motor, 95: Pulley assembly, 96: Second rotating rod, 97: Second push belt, 10: Cleaning mechanism, 101: Branch pipe, 102: Water outlet pipe, 103: Air outlet pipe. Detailed Implementation

[0020] References to embodiments herein mean that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments. Example 1

[0021] A wet-process base impregnation treatment apparatus, such as Figure 1 and Figure 2 As shown, it includes an impregnation frame 1 and a second rotating rod 96. Two ultrasonic sound-generating components 2 are installed on the front side of the impregnation frame 1. Hydraulic cylinders 3 are installed on both the left and right sides of the front part of the impregnation frame 1. Lifting frames 4 are connected to the telescopic ends of the hydraulic cylinders 3. Two sliding blocks 5 are slidably connected to the lifting frames 4. Two sliding blocks 5 are also slidably connected to the inner sides of the left and right parts of the impregnation frame 1. Each sliding block 5 is equipped with a limiting device. A rotating rod 6 is rotatably connected between two adjacent sliding blocks 5 on the left and right. Two liquid pumps 7 are installed at the lower part of the impregnation frame 1. A conduit 8 is connected between the inlet of the liquid pump 7 and the impregnation frame 1. A conduit 8 is also connected between the outlet of the liquid pump 7 and the impregnation frame 1. A propulsion mechanism 9 is provided on the lifting frames 4.

[0022] like Figure 1 , Figure 3 and Figure 4As shown, the propulsion mechanism 9 includes a first drive motor 91. The drive motor is installed on the upper left side of the immersion frame 1. A first rotating rod 92 is connected to the output shaft of the first drive motor 91. The first rotating rod 92 is rotatably connected to the immersion frame 1. The first rotating rod 92 is also rotatably connected between the left and right sides of the rear of the immersion frame 1. A first pushing belt 93 is wound between the left parts of adjacent first rotating rods 92. A first pushing belt 93 is also wound between the right parts of adjacent second rotating rods 96. The first pushing belt 93 is in contact with the adjacent rotating rod 6. A second drive motor 94 is installed on each of the lifting frames 4. A pulley assembly 95 is installed on the output shaft of each of the second drive motors 94. Two second rotating rods 96 are rotatably connected to each of the lifting frames 4. The front and rear second rotating rods 96 are connected to the adjacent pulley assembly 95. A second pushing belt 97 is wound between the two adjacent front and rear second rotating rods 96. The second pushing belt 97 is in contact with the adjacent rotating rod 6.

[0023] It should be noted that in leather production and processing, wet-process base immersion is a technique used to improve material properties. The material is immersed in a specific immersion solution, where liquid penetration and chemical reactions allow the solution to fully fill the pores of the material or react with the material surface, thereby imparting new properties to the material. During the immersion process, the base material to be treated is first hung on the rotating rod 6 at the front. Then, the hydraulic cylinder 3 is activated. The extension end of the hydraulic cylinder 3 drives the lifting frame 4 downwards, which in turn drives the adjacent rotating rod 6 downwards until the base material is immersed. The material is placed into the impregnation frame 1 containing the impregnation solution. Simultaneously, the ultrasonic sound-generating component 2 is activated, causing the impregnation solution to vibrate, promoting full contact between the impregnation solution and the base material, thus improving the impregnation effect. The liquid pump 7 draws the impregnation solution from the bottom of the impregnation frame 1 through the conduit 8 and re-injects it, forming a circulating flow to ensure even distribution of the impregnation solution, thereby completing the impregnation process. Then, the hydraulic cylinder 3 is activated again, causing the lifting frame 4 and the adjacent rotating rod 6 to return to their original height. Next, the worker pushes the base material, transferring it to the rear rotating rod 6 and discharging it, thus completing the draining operation. However, during the impregnation... During the process, the bass material may be insufficiently impregnated at the contact point with the adjacent rotating rod 6. To address this, when the lifting frame 4 lowers the rotating rod 6 to impregnate the bass material, the second drive motor 94 can be activated. The output shaft of the second drive motor 94 rotates, driving the pulley assembly 95 to move, which in turn drives the second rotating rod 96 and the second push belt 97 to move. When the second push belt 97 contacts the adjacent rotating rod 6, it will shift its position, thereby fine-tuning the position of the bass material hanging on the front rotating rod 6 so that the bass material is properly impregnated. The base material can fully contact the impregnation liquid, thus avoiding insufficient local impregnation. During the draining process, since the base material contacts the rear rotating rod 6, it will affect the draining effect at the contact point. The first drive motor 91 can be started. The output shaft of the first drive motor 91 rotates, which drives the adjacent first rotating rod 6 to rotate, and then drives the first push belt 93 to rotate. The first push belt 93 contacts the adjacent rotating rod 6, which will cause its position to shift, thereby fine-tuning the position of the base material hanging on the rear rotating rod 6, which is beneficial to improving the draining effect. Example 2

[0024] Based on Example 1, such as Figure 1 , Figure 2 and Figure 5 As shown, it also includes a cleaning mechanism 10, which includes a branch pipe 101. The branch pipe 101 is connected between the two lower conduits 8. A water outlet pipe 102 is connected to the upper rear side of the immersion frame 1. A water stop valve is provided on the water outlet pipe 102. The water outlet pipe 102 is connected to the branch pipe 101. A left and right symmetrical air outlet pipe 103 is connected to the upper rear side of the immersion frame 1. Each air outlet pipe 103 is provided with a threaded structure to facilitate connection to an air blowing device.

[0025] It should be noted that since the rear of the impregnation frame 1 is used for the draining operation, during the draining process, the impregnation liquid on the base material will drip onto the rear of the impregnation frame 1. Over time, the impregnation liquid at the rear of the impregnation frame 1 may solidify. Once solidified, the impregnation liquid is difficult to clean. The cleaning mechanism 10 can be used to keep the rear of the impregnation frame 1 moist. The branch pipe 101 can inject part of the impregnation liquid in the two lower conduits 8 into the rear of the impregnation frame 1 through the water outlet pipe 102. At the same time, the air outlet pipe 103 is connected to the air outlet device to blow air onto the rear of the impregnation frame 1, which helps to blow the residual impregnation liquid into the front of the impregnation frame 1, while also ensuring that the rear of the impregnation frame 1 remains moist.

[0026] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. A wet-process base impregnation treatment apparatus, characterized in that: It includes an impregnation frame (1) and a second rotating rod (96). Two ultrasonic sound-generating components (2) are installed on the front side of the impregnation frame (1). Hydraulic cylinders (3) are installed on both the left and right sides of the front part of the impregnation frame (1). Lifting frames (4) are connected to the telescopic ends of the hydraulic cylinders (3). Two sliding blocks (5) are slidably connected to the lifting frames (4). Two sliding blocks (5) are also slidably connected to the inner sides of the left and right parts of the impregnation frame (1). Rotating rods (6) are rotatably connected between the two adjacent sliding blocks (5). Two liquid pumps (7) are installed at the lower part of the impregnation frame (1). A conduit (8) is connected between the inlet of the liquid pump (7) and the impregnation frame (1). A conduit (8) is also connected between the outlet of the liquid pump (7) and the impregnation frame (1). A propulsion mechanism (9) is provided on the lifting frame (4).

2. The wet-process base impregnation treatment apparatus according to claim 1, characterized in that: The propulsion mechanism (9) includes a first drive motor (91). The drive motor is mounted on the upper left side of the impregnation frame (1). A first rotating rod (92) is connected to the output shaft of the first drive motor (91). The first rotating rod (92) is rotatably connected to the impregnation frame (1). The first rotating rod (92) is also rotatably connected between the left and right sides of the rear of the impregnation frame (1). A first pushing belt (93) is wound between the left sides of adjacent first rotating rods (92), and a first pushing belt (93) is also wound between the right sides of adjacent second rotating rods (96). (93) It is in contact with the adjacent rotating rod (6). A second drive motor (94) is installed on each of the lifting frames (4). A pulley assembly (95) is installed on the output shaft of each of the second drive motors (94). Two second rotating rods (96) are rotatably connected to each of the lifting frames (4). The front and rear second rotating rods (96) are connected to the adjacent pulley assembly (95). A second push belt (97) is wound between the two adjacent front and rear second rotating rods (96). The second push belt (97) is in contact with the adjacent rotating rod (6).

3. A wet-process base impregnation treatment apparatus according to claim 2, characterized in that: It also includes a cleaning mechanism (10), which includes a branch pipe (101). The branch pipe (101) is connected between the two lower conduits (8). A water outlet pipe (102) is connected to the upper rear side of the impregnation frame (1). The water outlet pipe (102) is connected to the branch pipe (101). A symmetrical air outlet pipe (103) is connected to the upper rear side of the impregnation frame (1).

4. A wet-process base impregnation treatment apparatus according to claim 1, characterized in that: Each of the sliding blocks (5) is equipped with a limiting element.

5. A wet-process base impregnation treatment apparatus according to claim 3, characterized in that: A stop valve is provided on the water outlet pipe (102).

6. A wet-process base impregnation treatment apparatus according to claim 3, characterized in that: The air outlet pipe (103) is provided with a threaded structure to facilitate connection to the air blowing equipment.

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