Down cut-part cleaning and filtering machine

Abstract

The utility model relates to the related technical field of down removing equipment, discloses a down cut-part cleaning and filtering machine, and aims to solve the problem that down on cut-parts drifts away everywhere after being blown out. The down blown from the cut-parts enters the separation chamber and is filtered by the filter cartridge, and the filtered down enters the collection chamber, so that the down can be reutilized, and the effects of plasma blowing and down recovery are finally realized.

Description

Technical Field

[0001] This utility model relates to the technical field of down removal equipment, and in particular to a down piece cleaning and filtering machine. Background Technology

[0002] In the down production industry, the finished fabric pieces, both large and small, accumulate static electricity, attracting a large amount of down. Because down is lightweight, fluffy, and prone to static electricity, the fabric surface is inevitably affected by this electrostatic attraction. This electrostatic attraction acts like an invisible magnet, causing a large amount of down to adhere tightly to the fabric surface and become difficult to detach on its own.

[0003] For a long time, the cleaning of down-filled fabric pieces has primarily relied on manual operation of air guns. Workers hold the air gun, aim the nozzle at the surface of the fabric piece, and activate it to generate a powerful airflow, attempting to use this airflow to blow away the down adhering to the fabric. While this method seems simple and direct, it actually has many drawbacks.

[0004] In practical applications, the negative impacts of air guns blowing up down are significant. When the airflow from the gun impacts the down on the surface of the cut pieces, the down is instantly dispersed and quickly floats in the air. These tiny down feathers permeate every corner of the down production workshop. Workers in such an environment not only experience difficulty breathing but may also suffer from respiratory discomfort due to inhaling excessive amounts of down, severely impacting their work efficiency and health. Furthermore, this airborne down adheres to various surfaces in the workshop, including equipment, walls, and floors, making the workshop dirty and increasing the difficulty and cost of cleaning and maintenance.

[0005] On the other hand, the down feathers blown away directly by the air gun were not effectively recycled. These down feathers, originally valuable raw materials, could have been reused in production after a series of processing steps. However, due to the limitations of traditional cleaning methods, these down feathers were randomly scattered into the air by the air gun's airflow, eventually ending up scattered throughout the workshop and unable to be collected and reused. This not only resulted in a huge waste of down resources but also increased the company's production costs. Utility Model Content

[0006] This utility model proposes a down piece cleaning and filtering machine, which integrates plasma blowing and down recycling functions, aiming to solve the problem mentioned in the background art where down is blown out of the cut piece and scattered everywhere.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a down fabric cleaning and filtering machine, comprising: a frame, with a hollow platform for placing items to be cleaned installed in the middle; a separation chamber located below and connected to the hollow platform; and a suction chamber connected to the separation chamber, wherein the suction chamber is subjected to suction by a fan; when the fan performs suction operation on the suction chamber, a negative pressure environment is formed, thereby allowing the suction chamber to suction and clean the adhering substances on the surface of the items placed on the hollow platform through the separation chamber.

[0008] Furthermore, a plasma blowing assembly is installed above the frame to blow airflow toward the hollow stage.

[0009] Furthermore, a filter cartridge is fixedly installed in the middle of the frame, located between the separation chamber and the suction chamber.

[0010] Furthermore, a collection hopper is installed in the frame at the bottom of the separation chamber, and a collection chamber is opened at the bottom of the frame below the collection hopper.

[0011] Furthermore, a perforated base plate is fixedly installed at the bottom of the frame, and a chip collection chamber is opened at the bottom of the frame to connect the perforated base plate and the separation chamber.

[0012] Furthermore, a platform piston cylinder is fixedly installed on the surface of the frame. The platform piston cylinder can drive the platform gate assembly to move and realize the connection / blocking of the communication area between the separation chamber and the hollow platform.

[0013] Furthermore, a bottom gate, which is driven by a bottom piston cylinder, is movably installed in the middle of the frame. The bottom gate can connect / block the communication area between the separation chamber and the chip collection chamber.

[0014] This utility model has the following beneficial effects:

[0015] This utility model provides a down fabric cleaning and filtering machine, which generates negative ion airflow through a plasma blowing component, and the airflow is directed at the fabric placed on the openwork platform and blows it.

[0016] Down feathers blown from the cut pieces are quickly drawn into the separation chamber by the airflow. The filter cartridges inside the separation chamber effectively separate the down feathers. The purified down feathers, filtered through the cartridges, naturally enter the collection chamber under gravity. The collection chamber has excellent sealing and storage capabilities, properly preserving the collected down feathers and preventing them from dispersing again. After processing, the collected down feathers can be reused, for example, by being refilled into down products, thus saving resources, reducing production costs, and achieving resource recycling.

[0017] Furthermore, the cleaning and filtering function in this application is not limited to down. In practical applications, this down piece cleaning and filtering machine can also effectively handle other items that are electrostatically attracted to the cutting tools. For example, in the textile industry, cutting tools may attract fine fibers, thread ends, and other debris when cutting fabric; in the field of electronic component processing, the surface of the cutting tools may be contaminated with tiny metal shavings, dust, etc. This utility model's down piece cleaning and filtering machine, with its negative ion blowing and recovery system, can blow these debris off the cutting tools and collect them, greatly improving the efficiency and cleanliness of the tools. Attached Figure Description

[0018] The accompanying drawings, which form part of this specification, illustrate embodiments of the present invention and, together with the specification, serve to explain the principles disclosed herein.

[0019] The present invention can be more clearly understood with reference to the accompanying drawings and the following detailed description, wherein:

[0020] Figure 1 This is a schematic diagram of the overall front external three-dimensional structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the back of the present invention;

[0022] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the entire front of this utility model;

[0023] Figure 4 This is a schematic diagram of the internal three-dimensional structure of the left side of the present invention.

[0024] In the diagram: 1. Frame; 100. Separation chamber; 101. Collection chamber; 102. Suction chamber; 103. Chip collection chamber; 2. Plasma blowing assembly; 3. Perforated stage; 4. Perforated bottom plate; 5. Filter cartridge; 6. Collection hopper; 7. Stage piston cylinder; 8. Stage gate assembly; 9. Bottom piston cylinder; 10. Bottom gate; 11. Fan. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1The frame 1 can be stably placed in the required position. A hollow loading platform 3 is installed in the middle of the frame. The hollow loading platform 3 is plate-shaped and has multiple rectangular grooves arranged at equal intervals on its surface. These rectangular grooves provide a conveying channel for the subsequent recycling of down on the cut pieces.

[0027] The rack 1 has a separation chamber 100 inside, according to Figure 2 As shown, the separation chamber 100 is located below the hollow platform 3, allowing the down feathers on the platform 3 to fall into the separation chamber 100. To ensure that the down feathers on the platform 3 are continuously fed into the separation chamber 100, a suction chamber 102 is provided inside the frame 1, located on one side of the separation chamber 100 and connected to it. Figure 4 As shown, a fan 11 is fixedly installed in the middle of the inner side of the frame 1. The air inlet of the fan 11 is connected to the suction chamber 102, and the output end outputs to the outside. Generally, the fan 11 is a vortex fan, model RB-71D-4, with a power of 4KW, supporting 380V voltage and matched with 318mA. 3 / h air volume, providing 26500PA suction power.

[0028] When the cut pieces need cleaning, they are generally placed on the openwork platform 3, and the plasma blower assembly 2 on the frame 1 blows them. Generally, the plasma blower assembly 2 includes a plasma generator and a fan. The fan can be installed independently or the airflow from the output of the fan 11 can be used as the air source through an airflow duct. The ions generated by the plasma generator are blown onto the cut pieces, allowing for better cleaning of the down feathers. Furthermore, the plasma airflow blowing the down-covered cut pieces eliminates static electricity, effectively preventing the problem of secondary down adsorption. This plasma blower principle is existing technology, such as currently used plasma hair dryers; therefore, its working principle will not be explained here. It should be noted that the activation of the plasma blower assembly 2 can be determined by an infrared sensor detecting the presence of an object on the openwork platform 3. When the infrared sensor detects an object, the plasma blower assembly 2 is activated; similarly, when no object is detected, the plasma blower assembly 2 will stop working. The entire process only requires the operator to place the items to be cleaned on the perforated platform 3, which can effectively reduce the labor intensity of the operator.

[0029] The cut piece placed on the hollow platform 3 is agitated by a plasma gas flow, and simultaneously, when the blower 11 operates, the resulting suction airflow draws down feathers from the surface of the platform 3. Finally, the down feathers blown off the cut piece flow into the separation chamber 100. To achieve down feather collection, [further details are needed]. Figure 2As can be seen, a filter cartridge 5 is fixedly installed in the middle of the frame 1 between the separation chamber 100 and the suction chamber 102. The filter cartridge 5 is cylindrical in shape and can filter down, so that only airflow in the separation chamber 100 is transported to the suction chamber 102.

[0030] Finally, the down collected on filter cartridge 5 will fall to the bottom of separation chamber 100 under gravity, from... Figure 2 As can be seen, a collection hopper 6 is installed at the bottom of the separation chamber 100 in the frame 1, and a collection chamber 101 is opened at the bottom of the frame 1 below the collection hopper 6. The collection chamber 101 is a relatively sealed chamber. When down falls from the collection hopper 6 into the collection chamber 101, it can be collected and stored through the collection chamber 101. The collected down can be reused, thereby reducing production costs. More specifically, when recycling the down in the collection chamber 101, a recycling pipe is connected to the collection chamber 101 through components such as a fan. In this process, only a collection bag with mesh is needed at the end of the recycling pipe. When the fan sucks the down in the collection chamber 101, the down can be transported into the collection bag, thus completing the collection and reuse of the down. Regarding the down recycling component, a collection component can be added to one side of the frame 1 according to the usage requirements. As mentioned above, the collection component can use a fan to suck up the recycled down and bag it for subsequent secondary use.

[0031] Because down feathers accumulate on the floor during the workshop production process, in order to recycle and reuse the down feathers on the floor, a method is needed... Figure 3 As can be seen, a perforated base plate 4 is fixedly installed at the bottom of the frame 1, and a dust collection chamber 103 is provided at the bottom of the frame 1 to connect the perforated base plate 4 and the separation chamber 100. When the fan 11 performs suction, the perforated base plate 4 also performs suction simultaneously. At this time, the down workshop personnel only need to sweep the down to the perforated base plate 4, and the down on the ground can be recycled by utilizing the suction of the perforated base plate 4.

[0032] In practical applications, to ensure that the fan 11 can control the suction from the perforated platform 3 and the hollowed-out base plate 4, combined with... Figure 2 and Figure 3 It can be seen that a platform piston cylinder 7 is fixedly installed on the surface of the frame 1. The platform piston cylinder 7 can be hydraulically or pneumatically controlled. The platform piston cylinder 7 can drive the platform gate assembly 8 to move. Since the platform gate assembly 8 is located between the hollow platform 3 and the separation chamber 100, the movement of the platform gate assembly 8 can open and close the connecting area between the separation chamber 100 and the hollow platform 3. Similarly, as... Figure 3As shown, a bottom gate 10 is movably mounted in the middle of the frame 1 to control the opening and closing of the separation chamber 100 and the chip collection chamber 103. The bottom gate 10 is controlled by a bottom piston cylinder 9, which has the same structure and driving method as the platform piston cylinder 7. In actual application, the operator can control the platform piston cylinder 7 and the bottom piston cylinder 9 as needed to realize the opening / closing between the separation chamber 100 and the hollow platform 3, and between the separation chamber 100 and the chip collection chamber 103, ensuring that the suction airflow of the separation chamber 100 can suck up the hollow platform 3 and the hollow base plate 4 individually or simultaneously.

[0033] In summary, since this application uses airflow to blow away and collect adhering substances from the surface of an item, the items it can clean are not limited to the aforementioned down-filled fabric pieces. It also includes items from other industries, such as the textile industry, where cutting tools may pick up fine fibers, threads, and other debris when cutting fabric; and in the field of electronic component processing, where the surface of cutting tools may be contaminated with tiny metal shavings and dust.

Claims

1. A down-feather fabric cleaning and filtering machine, characterized in that, include: The frame (1) has a hollowed-out platform (3) in the middle for placing items to be cleaned; The separation chamber (100) is located below and connected to the hollow platform (3); The suction chamber (102) is connected to the separation chamber (100), and the suction chamber (102) is subjected to the suction action of the fan (11); When the fan (11) performs suction operation on the suction chamber (102), it will create a negative pressure environment, which will cause the suction chamber (102) to suck and clean the attached substances on the surface of the items placed on the hollow platform (3) through the separation chamber (100).

2. The down-feather cutting piece cleaning and filtering machine according to claim 1, characterized in that, A plasma blowing assembly (2) is installed above the frame (1) to blow air towards the hollow stage (3).

3. The down-feather cutting piece cleaning and filtering machine according to claim 1, characterized in that, A filter cartridge (5) is fixedly installed in the middle of the frame (1) between the separation chamber (100) and the suction chamber (102).

4. The down-feather cutting piece cleaning and filtering machine according to claim 3, characterized in that, The frame (1) is equipped with a collection hopper (6) located at the bottom of the separation chamber (100), and the bottom of the frame (1) is provided with a collection chamber (101) located below the collection hopper (6).

5. The down-feather cutting piece cleaning and filtering machine according to claim 1, characterized in that, A perforated base plate (4) is fixedly installed at the bottom of the frame (1), and a chip collection chamber (103) is provided at the bottom of the frame (1) for connecting the perforated base plate (4) and the separation chamber (100).

6. The down-feather cutting piece cleaning and filtering machine according to claim 5, characterized in that, A platform piston cylinder (7) is fixedly installed on the surface of the frame (1). The platform piston cylinder (7) can push the platform gate assembly (8) to move and realize the connection / blocking of the communication area between the separation chamber (100) and the hollow platform (3).

7. The down-feather cutting piece cleaning and filtering machine according to claim 5, characterized in that, A bottom gate (10) is movably installed in the middle of the frame (1) and is pushed by the bottom piston cylinder (9). The bottom gate (10) can connect / block the communication area between the separation chamber (100) and the chip collection chamber (103).

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