Quartz stone raw material rolling dehydration device

By designing a quartz raw material roller press dewatering device, and utilizing a combination of filter belt and extrusion belt, the problem of quantity adjustment during the quartz raw material dewatering process was solved, achieving uniform force and efficient dewatering, thereby improving production efficiency and product quality.

CN224215769UActive Publication Date: 2026-05-08NANYANG JINGQUAN SILICON IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANYANG JINGQUAN SILICON IND CO LTD
Filing Date
2025-06-04
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing equipment cannot adjust the amount of quartz raw material during dehydration, which can affect the dehydration effect if there is too much or too little material, resulting in accumulation or inability to apply pressure.

Method used

A quartz raw material roller press dewatering device was designed, comprising a filter belt and an extrusion belt. The rotating roller and the pressure roller are driven by a drive motor and a low-speed motor to achieve extrusion dewatering of the quartz raw material. The amount of raw material in the feeding box is adjusted by an adjusting plate and a limit nut.

Benefits of technology

It achieves effective dehydration of quartz raw materials, ensures uniform stress, improves production efficiency and product quality, and can adjust the amount of raw materials to meet different needs.

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Abstract

The utility model discloses a quartz stone raw material rolling dehydration device which comprises two supporting plates, first rotating rollers are installed on the two sides of the sides, close to each other, of the two supporting plates, and filter pressing belts are arranged on the outer rings of the two first rotating rollers. A plurality of pressing rollers are installed on the sides, close to each other, of the two supporting plates and located on the upper portion of the filter pressing belt, an extrusion belt is arranged on the outer rings of the pressing rollers, an extrusion table is welded to the sides, close to each other, of the two supporting plates, and a water receiving hopper is fixedly installed at the bottom of the extrusion table; the lower portion of the water receiving hopper is fixedly provided with a drainage groove penetrating through and extending to the outer portion of the front face supporting plate. According to the quartz stone raw material rolling dehydration device, the purpose of dehydrating quartz stone raw materials is achieved by arranging the filter pressing bag, the extrusion belt and the like, and the purpose of adjusting flowing-out of the raw materials in the feeding box is achieved by arranging the pulling plate, the adjusting plate, the limiting nut and the like.
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Description

Technical Field

[0001] This utility model relates to the field of quartz raw material dehydration technology, specifically to a quartz raw material roller dehydration device. Background Technology

[0002] Quartz stone is a new type of artificial stone made of over 90% quartz crystals, resin, and other trace elements. It is produced by pressing large-format slabs under specific physical and chemical conditions using specialized machinery. Dehydration is a crucial step in the raw material processing of quartz stone. Excessive moisture in the raw quartz stone can negatively impact subsequent processing steps, such as crushing, grinding, flotation, and gravity separation, thus affecting product quality and production efficiency. Therefore, dehydration of the raw quartz stone is necessary to facilitate smoother processing and improve both product quality and production efficiency.

[0003] Existing equipment cannot adjust the amount of quartz raw material during dehydration. Too much or too little quartz raw material will have an adverse effect on dehydration. Too much will cause accumulation and uneven stress, while too little may prevent the pressure rollers from applying pressure. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a quartz raw material roller dewatering device to solve the problems mentioned in the background art.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] A quartz raw material roller press dewatering device includes two support plates. Each support plate has a first rotating roller mounted on one side adjacent to it. A filter belt is arranged around the outer ring of each first rotating roller. Multiple pressure rollers are mounted on the upper part of the filter belt on the same side of the two support plates, with an extrusion belt arranged around their outer rings. An extrusion platform is welded to the same side of the two support plates. A water receiving hopper is fixedly mounted at the bottom of the extrusion platform. A drainage trough extending through and to the outside of the front support plate is fixedly mounted at the lower part of the water receiving hopper. A feeding box is fixedly mounted on the right side of the two support plates, and an adjusting plate is slidably connected to the left side wall of the feeding box.

[0007] As a preferred embodiment of the quartz raw material roller dewatering device, a support base is fixedly installed on one side of the outer wall of the support plate on the back side, and a drive motor and a reducer are fixedly installed on the top surface of the support base by bolts.

[0008] As a preferred embodiment of the quartz raw material roller dewatering device, the output end of the drive motor is connected to the input end of the reducer, the output end of the reducer is connected to the first rotating roller located on the right side, and a discharge trough is fixedly installed on the side of the two support plates that are close to each other and located on the left side of the filter belt.

[0009] As a preferred embodiment of the quartz raw material roller dewatering device, a mounting base is fixedly installed on one side of the outer wall of the support plate on the back side, and a low-speed motor is fixedly installed on the top surface of the mounting base. The output end of the low-speed motor is connected to one end of the pressure roller located on the right side.

[0010] As a preferred embodiment of the quartz raw material roller dewatering device, the two support plates are rotatably connected to limit rollers on both sides of their close proximity, the filter belt located at the upper part is below the limit rollers, and the extrusion table is provided with mesh holes.

[0011] As a preferred embodiment of the quartz raw material roller dewatering device, a discharge trough is provided on the lower left side of the feeding box, and two elongated through holes are provided on the adjusting plate. Two threaded rods, which pass through the two through holes of the adjusting plate, are welded to the side of the feeding box located on the side of the discharge trough.

[0012] As a preferred embodiment of the quartz raw material roller dewatering device, the outer rings of the two threaded rods are provided with matching limit nuts, and a pull plate is welded to the upper part of the adjusting plate.

[0013] The beneficial effects of this utility model are:

[0014] (1) The quartz stone raw material roller dewatering device of this utility model is equipped with a filter bag and an extrusion belt. When the drive motor is started, the first rotating roller can be rotated through the reducer, which in turn makes the filter belt rotate and can transport the quartz stone raw material in the feeding box to the extrusion belt. When the low-speed motor is started, the pressure roller can be rotated, which in turn makes the extrusion belt rotate, thereby extruding the quartz stone raw material on the filter belt. At this time, the water in the quartz stone raw material can be squeezed out and can flow into the water receiving hopper through the extrusion table. Finally, the squeezed water can be drained away through the drainage trough, thus achieving the purpose of dewatering the quartz stone raw material.

[0015] (2) The quartz raw material roller dewatering device of this utility model is equipped with a pull plate, an adjusting plate and a limiting nut. The position of the adjusting plate can be adjusted by the pull plate. After the adjustment is completed, the limiting nut on the threaded rod can be rotated and tightened. At this time, the adjusting plate can be fixed, thereby realizing the purpose of adjusting the flow of raw material in the feeding box. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments of this utility model will be briefly described below. Obviously, the drawings described below are merely some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the quartz raw material roller dewatering device described in this utility model.

[0018] Figure 2 This is a schematic diagram of the internal structure of the quartz raw material roller dewatering device described in this utility model.

[0019] Figure 3 This is a schematic diagram of the extrusion table described in this utility model.

[0020] Figure 4 This is a schematic diagram of the feeding box described in this utility model.

[0021] Figure 5 This is a schematic diagram of the back structure of the quartz raw material roller dewatering device of this utility model.

[0022] In the picture:

[0023] 1. Support plate; 2. Drainage trough; 3. Discharge trough; 4. Extrusion belt; 5. Low-speed motor; 501. Mounting base; 6. Feeding box; 601. Adjusting plate; 602. Threaded rod; 603. Pull plate; 604. Limit nut; 7. Filter press belt; 8. First rotating roller; 9. Limit roller; 10. Extrusion table; 11. Water receiving hopper; 12. Pressure roller; 13. Drive motor; 14. Reducer; 15. Support base. Detailed Implementation

[0024] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0025] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0026] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0027] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] like Figures 1 to 5 As shown, this utility model provides a quartz raw material roller press dewatering device, including a support plate 1 for support. There are two support plates 1, and first rotating rollers 8 are installed on both sides of the two support plates 1 that are close to each other. A filter belt 7 is provided around the outer ring of the two first rotating rollers 8 to transport quartz raw materials. Multiple pressure rollers 12 are installed on the side of the two support plates 1 that are close to each other and above the filter belt 7. The outer ring of the multiple pressure rollers 12 is provided with a squeezing belt 4 to squeeze and dewater the quartz raw materials on the filter belt 7. The filter belt 7 is a filter belt that can perform solid-liquid separation. An extrusion platform 10 is welded to one side of each support plate 1 that is close to each other. The extrusion platform 10 has mesh holes to facilitate the drainage of water. A water receiving hopper 11 is fixedly installed at the bottom of the extrusion platform 10. A drainage trough 2 is fixedly installed at the lower part of the water receiving hopper 11 that penetrates and extends to the outside of the front support plate 1 to drain the water that is extruded. A feeding box 6 is fixedly installed on the right side of the two support plates 1 that are close to each other. Quartz stone raw materials can be transported into the feeding box 6 by an auger or a conveyor belt. An adjusting plate 601 is slidably connected to the left side wall of the feeding box 6 to adjust the flow of raw materials in the feeding box 6.

[0029] In this embodiment, a support base 15 is fixedly installed on one side of the outer wall of the back support plate 1. A drive motor 13 and a reducer 14 are fixedly installed on the top surface of the support base 15 by bolts. The output end of the drive motor 13 is connected to the input end of the reducer 14. The output end of the reducer 14 is connected to the first rotating roller 8 located on the right side. Starting the drive motor 13 can cause the first rotating roller 8 to rotate through the reducer 14. A discharge chute 3 is fixedly installed on the side of the two support plates 1 that is close to each other and on the left side of the filter belt 7. The quartz raw material on the filter belt 7 after dehydration can be discharged through the discharge chute 3. An mounting base 501 is fixedly installed on one side of the outer wall of the back support plate 1. A low-speed motor 5 is fixedly installed on the top surface of the mounting base 501. The output end of the low-speed motor 5 is connected to one end of the pressure roller 12 located on the right side. Starting the low-speed motor 5 can cause the pressure roller 12 to rotate, which in turn can cause the extrusion belt 4 to rotate. Limiting rollers 9 are rotatably connected on both sides of the side of the two support plates 1 that are close to each other. The filter belt 7 located at the upper part is below the limiting roller 9.

[0030] In this embodiment, a discharge trough is provided on the lower left side of the feeding box 6. Two elongated through holes are provided on the adjusting plate 601. Two threaded rods 602 are welded to the side of the feeding box 6 located on the discharge trough, which respectively pass through the two through holes of the adjusting plate 601. The outer ring of the two threaded rods 602 is provided with matching limiting nuts 604. After the position of the adjusting plate 601 is adjusted, the limiting nuts 604 can be fixed. A pull plate 603 is welded to the upper part of the adjusting plate 601. The position of the adjusting plate 601 can be adjusted by pulling the pull plate 603.

[0031] Working principle and usage process of this utility model:

[0032] In operation, the quartz raw material roller press dewatering device first transports the quartz raw material to the feeding box 6 via an auger or conveyor belt. Then, the drive motor 13 and the low-speed motor 5 are started simultaneously. After the drive motor 13 starts, the first rotating roller 8 rotates via the reducer 14, thereby rotating the filter belt 7 and transporting the quartz raw material in the feeding box 6 to the extrusion belt 4. At this point, the low-speed motor 5 starts, causing the pressure roller 12 to rotate, which in turn rotates the extrusion belt 4, thus extruding the quartz raw material on the filter belt 7 and squeezing out the moisture. The material flows out through the extrusion table 10 and into the water receiving hopper 11. Finally, the water squeezed out is drained away through the drainage trough 2, thus achieving the purpose of dehydrating the quartz raw material. When it is necessary to adjust the outflow of the raw material in the feeding box 6, the position of the adjusting plate 601 can be adjusted by the pull plate 603. After the adjustment is completed, the limiting nut 604 on the threaded rod 602 can be rotated and tightened to fix the adjusting plate 601, thereby achieving the purpose of adjusting the outflow of the raw material in the feeding box 6. After the quartz raw material on the filter belt 7 is dehydrated, it can be discharged through the discharge trough 3.

[0033] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles employed. Those skilled in the art should understand that various modifications, equivalent substitutions, and variations can be made to this utility model. However, such variations, as long as they do not depart from the spirit of this utility model, should be within the protection scope of this utility model. Furthermore, some terminology used in this application specification and claims is not limiting, but merely for ease of description.

Claims

1. A quartz raw material roller pressing and dewatering device, characterized in that, The system includes two support plates (1), and two first rotating rollers (8) are installed on both sides of the two support plates (1) that are close to each other. The outer ring of the two first rotating rollers (8) is provided with a filter belt (7). Multiple pressure rollers (12) are installed on the side of the two support plates (1) that are close to each other and on the upper part of the filter belt (7). The outer ring of the multiple pressure rollers (12) is provided with a squeezing belt (4). A squeezing table (10) is welded on the side of the two support plates (1) that are close to each other. A water receiving hopper (11) is fixedly installed at the bottom of the squeezing table (10). A drainage trough (2) is fixedly installed on the lower part of the water receiving hopper (11) that penetrates through and extends to the outside of the front support plate (1). A feeding box (6) is fixedly installed on the right side of the two support plates (1) that are close to each other. An adjusting plate (601) is slidably connected to the left side wall of the feeding box (6).

2. The quartz raw material roller press dewatering device according to claim 1, characterized in that, A support base (15) is fixedly installed on one side of the outer wall of the support plate (1) on the back side. A drive motor (13) and a reducer (14) are fixedly installed on the top surface of the support base (15) by bolts.

3. The quartz raw material roller press dewatering device according to claim 2, characterized in that, The output end of the drive motor (13) is connected to the input end of the reducer (14), and the output end of the reducer (14) is connected to the first rotating roller (8) located on the right side. The two support plates (1) are close to each other and are located on the left side of the filter belt (7) with a discharge trough (3) fixedly installed.

4. The quartz raw material roller press dewatering device according to claim 1, characterized in that, A mounting base (501) is fixedly installed on one side of the outer wall of the support plate (1) on the back side. A low-speed motor (5) is fixedly installed on the top surface of the mounting base (501). The output end of the low-speed motor (5) is connected to one end of the pressure roller (12) located on the right side.

5. The quartz raw material roller press dewatering device according to claim 1, characterized in that, The two support plates (1) are rotatably connected to limit rollers (9) on both sides of their close proximity. The filter belt (7) located at the top is below the limit rollers (9). The extrusion table (10) has mesh openings.

6. The quartz raw material roller press dewatering device according to claim 1, characterized in that, The feeding box (6) has a discharge trough on the lower left side. The adjusting plate (601) has two elongated through holes. The feeding box (6) has two threaded rods (602) welded to the side of the discharge trough, which pass through the two through holes of the adjusting plate (601).

7. The quartz raw material roller pressing dewatering device according to claim 6, characterized in that, The outer rings of the two threaded rods (602) are provided with matching limit nuts (604), and the upper part of the adjusting plate (601) is welded with a pull plate (603).