Temperature control device for black tea withering trough

Abstract

The utility model discloses a black tea withering trough temperature control device, which belongs to the technical field of black tea processing and comprises a temperature control box, the temperature control box is fixedly mounted on one side of a withering trough component, a heat insulation layer is fixedly mounted at the central position of the withering trough component, and a screen is fixedly mounted on the inner side of the heat insulation layer. An electric heating tube is fixedly mounted on the inner side of the heat insulation layer and located below the screen; according to the utility model, the cooling and separation-preventing device is arranged, so that a worker can reduce the temperature in the withering groove assembly through the cooperation of the fan, the refrigeration rod and other structures as required, thereby better meeting the requirements of temperature control work; a worker can seal the top of the withering groove assembly through cooperation of a net cover, an electric lifting rod and other structures when needed, so that the phenomenon that tea leaves are blown away due to airflow in temperature control work is prevented, and the working capacity of the device is improved.

Description

Technical Field

[0001] This utility model belongs to the field of black tea processing technology, specifically relating to a temperature control device for a black tea withering tank. Background Technology

[0002] Black tea is a fully fermented tea, made from suitable new tea buds and leaves through a series of processes including withering, rolling, fermentation, and drying.

[0003] Chinese patent application number 201220277263.3 discloses a temperature control device for a black tea withering trough, including a withering trough, a temperature control box, fans, walls, an insulation layer, a screen, and electric heating tubes. The withering trough is elongated and surrounded by walls, with an insulation layer on the inner wall. A screen is installed at the opening of the withering trough, and an electric heating tube is located below the screen. Two to five fans are installed at the bottom of the withering trough. This invention can precisely control the withering temperature of black tea leaves, laying the foundation for improving the quality of black tea processing. It can save 20% of energy consumption costs per cycle, reduce labor by half, and achieve intelligent automatic control.

[0004] 1. The aforementioned patent has the problem that the temperature control function can only raise the temperature but not lower it, and the tea leaves are easily blown away by the airflow during the temperature control process, thus reducing the working capacity of the device; 2. The aforementioned patent has the problem that the temperature control box is easily damaged by accident or impact, thus reducing the practicality of the device. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a temperature control device for a black tea withering tank, characterized by high working capacity and strong practicality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a temperature control device for a black tea withering trough, comprising a temperature control box, the temperature control box being fixedly installed on one side of the withering trough assembly, a heat insulation layer being fixedly installed near the center of the withering trough assembly, a screen being fixedly installed on the inner side of the heat insulation layer, an electric heating tube being fixedly installed on the inner side of the heat insulation layer and below the screen, a cooling and anti-separation device being provided on the outer side of the withering trough assembly, and an isolation protection device being fixedly installed on one side of the withering trough assembly and above the temperature control box.

[0007] Preferably, the cooling and anti-separation device includes a fixed cylinder, a fan, cooling rods, and an anti-separation component. The fixed cylinder is fixedly installed on the side of the withering tank assembly away from the temperature control box near the edge. The fan is fixedly installed on the side of the fixed cylinder away from the withering tank assembly. Multiple cooling rods are fixedly installed near the center of the fixed cylinder. The anti-separation component is provided above the fixed cylinder.

[0008] Preferably, the cooling and anti-separation device further includes fans, and multiple fans are fixedly installed below the fixed cylinder and on one side of the bottom of multiple cooling rods.

[0009] Preferably, the anti-separation component includes an electric lifting rod, a lifting plate, a connecting plate, screws, and a mesh cover. The lifting plate is provided above the fixed cylinder, and the fixed cylinder and the lifting plate are connected by an electric lifting rod. The connecting plate is provided above the lifting plate, and the lifting plate and the connecting plate are connected by two screws. A mesh cover is fixedly installed on one side of the connecting plate and above the withering trough component.

[0010] Preferably, the isolation protection device includes a support plate, an electric telescopic rod, and an isolation shell. The support plate is fixedly installed on one side of the withering tank assembly and above the temperature control box. An isolation shell is provided between the support plate and the temperature control box, and the support plate and the isolation shell are connected by an electric telescopic rod.

[0011] Preferably, the isolation and protection device further includes an elastic rubber layer, and the elastic rubber layer is fixedly installed on the outside of the isolation shell.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model, by setting up a cooling and anti-detachment device, enables workers to reduce the temperature inside the withering tank assembly when needed by using a combination of a fan and a cooling rod, thereby better meeting the needs of temperature control. Furthermore, workers can close the top of the withering tank assembly when needed by using a mesh cover and an electric lifting rod, thereby preventing the tea leaves from being blown away by airflow during temperature control, thus improving the working capacity of the device.

[0014] 2. By setting up an isolation protection device, this utility model enables staff to isolate and protect the temperature control box when needed through the combination of electric telescopic rods and isolation shells, thereby reducing the possibility of the temperature control box being accidentally touched or damaged, and thus improving the practicality of the device. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present utility model;

[0016] Figure 2 This is a three-dimensional sectional view of the present invention;

[0017] Figure 3 This is a three-dimensional sectional view of the cooling and anti-separation device of this utility model;

[0018] Figure 4 This is a three-dimensional sectional view of the isolation and protection device of this utility model.

[0019] In the diagram: 1. Withering trough assembly; 2. Cooling and anti-separation device; 21. Fixed cylinder; 22. Fan; 23. Refrigeration rod; 24. Fan; 25. Anti-separation component; 251. Electric lifting rod; 252. Lifting plate; 253. Connecting plate; 254. Screw; 255. Mesh cover; 3. Electric heating tube; 4. Screen; 5. Isolation and protection device; 51. Support plate; 52. Electric telescopic rod; 53. Isolation shell; 54. Elastic rubber layer; 6. Temperature control box; 7. Insulation layer. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] Please see Figure 1-4 The present invention provides the following technical solution: a temperature control device for a black tea withering trough, comprising a temperature control box 6, the temperature control box 6 being fixedly installed on one side of the withering trough assembly 1, a heat insulation layer 7 being fixedly installed near the center of the withering trough assembly 1, a screen 4 being fixedly installed on the inner side of the heat insulation layer 7, an electric heating tube 3 being fixedly installed on the inner side of the heat insulation layer 7 and below the screen 4, a cooling and anti-separation device 2 being provided on the outer side of the withering trough assembly 1, and an isolation protection device 5 being fixedly installed on one side of the withering trough assembly 1 and above the temperature control box 6.

[0023] Specifically, the cooling and anti-separation device 2 includes a fixed cylinder 21, a fan 22, a cooling rod 23, and an anti-separation component 25. The fixed cylinder 21 is fixedly installed on the side of the withering tank assembly 1 away from the temperature control box 6 near the edge. The fan 22 is fixedly installed on the side of the fixed cylinder 21 away from the withering tank assembly 1. Multiple cooling rods 23 are fixedly installed near the center of the fixed cylinder 21. The anti-separation component 25 is installed above the fixed cylinder 21.

[0024] By adopting the above technical solution, staff can reduce the temperature inside the withering tank assembly 1 when needed by cooperating with structures such as the fan 22 and the cooling rod 23, thereby better meeting the needs of temperature control.

[0025] Specifically, the cooling and anti-separation device 2 also includes a fan 24, and multiple fans 24 are fixedly installed below the fixed cylinder 21 and on one side of the bottom of multiple cooling rods 23.

[0026] By adopting the above technical solution, staff can blow air onto the heat dissipated by each cooling rod 23 when needed, thereby accelerating the diffusion of heat dissipated by each cooling rod 23 and ensuring the normal operation of the refrigeration work.

[0027] Specifically, the anti-separation component 25 includes an electric lifting rod 251, a lifting plate 252, a connecting plate 253, screws 254, and a mesh cover 255. The lifting plate 252 is provided above the fixed cylinder 21, and the fixed cylinder 21 and the lifting plate 252 are connected by the electric lifting rod 251. The connecting plate 253 is provided above the lifting plate 252, and the lifting plate 252 and the connecting plate 253 are connected by two screws 254. A mesh cover 255 is fixedly installed on one side of the connecting plate 253 and above the withering trough component 1.

[0028] By adopting the above technical solution, the staff can close the top of the withering tank assembly 1 when needed by using the mesh cover 255 and the electric lifting rod 251, thereby preventing the tea leaves from being blown away by the airflow during temperature control.

[0029] In this embodiment, when the temperature inside the withering trough assembly 1 needs to be controlled during black tea processing, the operator controls the temperature control box 6. Through the cooperation of the electric heating tube 3 and the withering trough assembly 1, the inside of the withering trough assembly 1 is heated, thereby increasing the temperature inside the withering trough assembly 1 and subsequently withering the black tea leaves on the sieve 4. When withering is complete or other conditions arise, the operator can activate the fan 22, each cooling rod 23, and each fan 24 in the cooling and anti-separation device 2. The fan 22 sends air into the fixed cylinder 21, the cooling rods 23 lower the air temperature, and the fans 24 provide cooling. Air is blown from the bottom of rod 23 to accelerate the diffusion of heat. Then, cold air enters the withering trough assembly 1, thereby reducing the temperature inside the withering trough assembly 1 and cooling the black tea leaves on the screen 4. This facilitates operation by the staff. When needed, the staff can activate the electric lifting rod 251 in the anti-separation assembly 25, which will drive the screen cover 255 to descend through the lifting plate 252, screw 254 and connecting plate 253, thereby sealing the top of the withering trough assembly 1 and preventing the tea leaves from being blown away by the airflow during temperature control. The heat insulation layer 7 plays a role in heat insulation.

[0030] Example 2

[0031] The difference between this embodiment and embodiment 1 is that the isolation protection device 5 includes a support plate 51, an electric telescopic rod 52 and an isolation shell 53. The support plate 51 is fixedly installed on one side of the withering trough assembly 1 and above the temperature control box 6. An isolation shell 53 is provided between the support plate 51 and the temperature control box 6. The support plate 51 and the isolation shell 53 are connected by the electric telescopic rod 52.

[0032] By adopting the above technical solution, staff can use the electric telescopic rod 52 and the isolation shell 53 to provide a certain degree of isolation and protection for the temperature control box 6 when needed, thereby reducing the possibility of the temperature control box 6 being accidentally touched or damaged.

[0033] Specifically, the isolation protection device 5 also includes an elastic rubber layer 54, which is fixedly installed on the outside of the isolation shell 53.

[0034] By adopting the above technical solution, the device can buffer external collisions through the elastic rubber layer 54, thereby improving the protection capability of the isolation protection device 5 and better meeting the needs of the work.

[0035] In this embodiment, when the staff does not need to touch the temperature control box 6 temporarily, the electric telescopic rod 52 on the support plate 51 of the isolation protection device 5 can be activated, thereby driving the isolation shell 53 to descend and cover the temperature control box 6. Then, the temperature control box 6 can be protected by the isolation shell 53 and the elastic rubber layer 54, thereby reducing the possibility of the temperature control box 6 being accidentally touched or damaged, and ensuring the normal operation of temperature control.

[0036] The structure and principle of the withering trough assembly 1 (comprising withering trough, fan, and wall), electric heating tube 3, screen 4, temperature control box 6, and insulation layer 7 in this utility model have been disclosed in the black tea withering trough temperature control device disclosed in Chinese patent application number 201220277263.3. Its working principle is to turn on the control switch of the electric heating tube to heat it, and then blow air to make the tea leaves on the screen lose water to achieve the purpose of withering. It can accurately control the withering temperature of black tea leaves, laying the foundation for improving the quality of black tea processing. It can save 20% of energy consumption costs per round, reduce labor by half, and realize intelligent automatic control.

[0037] The structure and principle of the cooling rod 23 in this utility model have been disclosed in a high-temperature cooling device for a kiln used in the production of light calcium carbonate, disclosed in Chinese patent application number 202022664354.X. Its working principle consists of a cooling end, a cooling section, a heat-conducting section, and a heat-dissipating section. The heat around the cooling end can be transferred to the cooling section through the cooling end. The heat-conducting section is connected to the heat-dissipating section, and the heat-dissipating section can dissipate the heat from the heat-conducting section. After the heat on the cooling section is transferred to the heat-conducting section, the heat is discharged through the heat-dissipating section, thereby dissipating the heat around the cooling end and making the area around the cooling end cool.

[0038] The working principle and usage process of this utility model are as follows: When the temperature inside the withering trough assembly 1 needs to be controlled during black tea processing, the operator controls the temperature control box 6. Through the cooperation of the electric heating tube 3 and the withering trough assembly 1, the inside of the withering trough assembly 1 is heated, thereby increasing the temperature inside the withering trough assembly 1 and thus withering the black tea leaves on the screen 4. When withering is complete or other conditions arise, the operator can activate the fan 22, each cooling rod 23, and each fan 24 in the cooling and anti-separation device 2. The fan 22 sends air into the fixed cylinder 21, the cooling rods 23 lower the air temperature, and the fans 24 blow air onto the bottom of the cooling rods 23, accelerating the diffusion of the heat carried out on them. Then, the cold air enters the withering trough assembly 1, thereby lowering the temperature inside the withering trough assembly 1 and thus withering the black tea leaves on the screen 4. The black tea leaves are cooled to facilitate operation by staff. When needed, staff can activate the electric lifting rod 251 in the anti-separation component 25, which lowers the mesh cover 255 via the lifting plate 252, screw 254, and connecting plate 253, thereby sealing the top of the withering trough component 1. This prevents the tea leaves from being blown away by airflow during temperature control. The heat insulation layer 7 also provides heat insulation. When staff do not need to touch the temperature control box 6 temporarily, they can activate the electric telescopic rod 52 on the support plate 51 in the isolation protection device 5, which lowers the isolation shell 53 to cover the temperature control box 6. The isolation shell 53 and the elastic rubber layer 54 then protect the temperature control box 6, reducing the possibility of accidental contact or damage and ensuring the normal operation of temperature control.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A temperature control device for a black tea withering trough, comprising a temperature control box (6), wherein the temperature control box (6) is fixedly installed on one side of a withering trough assembly (1), a heat insulation layer (7) is fixedly installed near the center of the withering trough assembly (1), a screen (4) is fixedly installed on the inner side of the heat insulation layer (7), and an electric heating tube (3) is fixedly installed on the inner side of the heat insulation layer (7) and below the screen (4), characterized in that: A cooling and anti-separation device (2) is provided on the outer side of the withering trough assembly (1), and an isolation protection device (5) is fixedly installed on one side of the withering trough assembly (1) above the temperature control box (6).

2. The temperature control device for a black tea withering tank according to claim 1, characterized in that: The cooling and anti-separation device (2) includes a fixed cylinder (21), a fan (22), a cooling rod (23), and an anti-separation component (25). The fixed cylinder (21) is fixedly installed on the side of the withering trough assembly (1) away from the temperature control box (6) near the edge. The fan (22) is fixedly installed on the side of the fixed cylinder (21) away from the withering trough assembly (1). Multiple cooling rods (23) are fixedly installed near the center of the fixed cylinder (21). The anti-separation component (25) is provided above the fixed cylinder (21).

3. The temperature control device for a black tea withering tank according to claim 2, characterized in that: The cooling and anti-separation device (2) also includes a fan (24), and multiple fans (24) are fixedly installed below the fixed cylinder (21) and on one side of the bottom of multiple cooling rods (23).

4. The temperature control device for a black tea withering tank according to claim 2, characterized in that: The anti-separation component (25) includes an electric lifting rod (251), a lifting plate (252), a connecting plate (253), screws (254), and a mesh cover (255). The lifting plate (252) is provided above the fixed cylinder (21). The fixed cylinder (21) and the lifting plate (252) are connected by the electric lifting rod (251). The connecting plate (253) is provided above the lifting plate (252). The lifting plate (252) and the connecting plate (253) are connected by two screws (254). The mesh cover (255) is fixedly installed on one side of the connecting plate (253) and above the withering trough component (1).

5. The temperature control device for a black tea withering tank according to claim 1, characterized in that: The isolation protection device (5) includes a support plate (51), an electric telescopic rod (52), and an isolation shell (53). The support plate (51) is fixedly installed on one side of the withering trough assembly (1) and above the temperature control box (6). An isolation shell (53) is provided between the support plate (51) and the temperature control box (6). The support plate (51) and the isolation shell (53) are connected by the electric telescopic rod (52).

6. The temperature control device for a black tea withering tank according to claim 5, characterized in that: The isolation protection device (5) also includes an elastic rubber layer (54), and the elastic rubber layer (54) is fixedly installed on the outside of the isolation shell (53).

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