Alkali liquor purification equipment capable of filtering impurities
The alkaline solution purification equipment, which links the scraping mechanism with the stirring rod, solves the problem of cleaning impurities adhering to alkaline solutions, achieves efficient separation of precipitates and alkaline solutions, simplifies the cleaning process, and extends the equipment's operating cycle.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG JINLING NEW MATERIALS CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-12
AI Technical Summary
现有碱液净化设备在长期使用后,杂质积累导致设备内壁粘附,难以清理,影响设备稳定性和清理难度,且耗费水资源。
An alkaline solution purification device was designed, which includes a scraping mechanism and a stirring rod. By linking the scraper and the stirring rod, the adhering precipitate is scraped off, and combined with the filtration of the filter plate, the precipitate and alkaline solution are separated, simplifying the cleaning process.
It effectively removes alkaline solutions and sediments, reduces the difficulty of manual cleaning, improves cleaning efficiency, extends equipment operating cycles, and ensures filtration effectiveness.
Smart Images

Figure CN224220962U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of alkaline solution purification technology, specifically an alkaline solution purification device for filtering impurities. Background Technology
[0002] In industrial production, alkaline solutions are often used as reaction media, cleaning agents, or neutralizing agents. However, long-term recycling or introduction of raw materials can lead to the accumulation of impurities (such as suspended particles, organic matter, metal ions, etc.), affecting process stability and product quality.
[0003] Chinese patent CN210711030U discloses an "Industrial Waste Alkali Treatment Device for MVR Evaporation Crystallization System," which includes a chamber with a filter cartridge fixedly installed inside. The filter cartridge is connected to a cleaning pipe, a sewage pipe, and a drain pipe. Precipitates and particulate impurities in the mixed solution are blocked by the filter cartridge. When cleaning the filter cartridge, cleaning water is needed to flush the precipitates and impurities inside the filter cartridge through the sewage pipe. This structure not only consumes water resources but also makes it inconvenient to clean and recycle the precipitates.
[0004] Chinese patent discloses a waste alkali liquid recovery device (authorization announcement number CN213265863U). In this patented technology, the cover is hinged to the box body, and the filter bag can be detachably installed at the feed inlet, which can facilitate cleaning of the filter bag and recovery of sediment.
[0005] However, it has certain drawbacks: when the reaction is completed and the pipeline valve is opened to discharge the mixture, the alkali solution and the precipitate generated by the reaction are easy to adhere to the inner wall and bottom edge area of the reaction tank, and are difficult to be completely discharged during the discharge process. The residual alkali solution and precipitate not only increase the difficulty of subsequent cleaning, but may also cause scaling or corrosion on the inner wall of the equipment, affecting the stability of long-term operation. Utility Model Content
[0006] The purpose of this invention is to provide an alkaline solution purification device for filtering impurities, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] An alkaline solution purification device for filtering impurities includes a purification tank body and a tank cover fixed to the upper end of the purification tank body. A valve 1 connected to the lower end of the purification tank body is fixed to the lower end of the tank body. A C-shaped seat is fixed to the upper surface of the tank cover. A motor is fixed to the upper surface of the C-shaped seat. A stirring rod is fixed to the output end of the motor. A conical hopper is fixed to the inner surface of the purification tank body. A valve 2 connected to the lower end of the conical hopper is fixed to the lower end of the conical hopper. A purification mechanism is provided inside the purification tank body below the conical hopper.
[0009] The upper surface of the can lid is provided with a scraping mechanism located inside the C-shaped seat. The scraping mechanism includes a fixed tube, and a seat bearing is installed on the outside of the fixed tube. A fixing bolt is movably connected to the front surface of the fixed tube above the seat bearing. A scraping component is provided at the lower end of the left side surface of the fixed tube.
[0010] As a further embodiment of this utility model: the purification mechanism includes an annular plate, a support frame is fixedly connected to the right side surface of the annular plate, a filter plate is fixedly connected inside the support frame, support blocks are fixedly connected to the front and rear surfaces of the annular plate, a support bolt is movably connected to the left side surface of the support block, and a second support block is threadedly connected to the outside of the support bolt on the right side of the support block.
[0011] As a further improvement of this utility model: the scraping component includes a fixing rod, and a scraper is fixedly connected to the left end of the fixing rod.
[0012] As a further embodiment of this utility model: the stirring rod movably penetrates the upper surface of the tank cover, and the stirring rod is located inside the purification tank body. The stirring rod is located above the conical hopper. The fixing tube movably penetrates the upper surface of the tank cover. The stirring rod movably passes through the fixing tube. The seat bearing is fixedly connected to the upper surface of the tank cover. The rear end of the fixing bolt is threadedly connected to the inside of the stirring rod.
[0013] As a further embodiment of this utility model: the annular plate movably penetrates the left side surface of the purification tank body, and the left side surface of the annular plate is flush with the outer surface of the purification tank body; the outer surface of the support frame movably fits against the inner surface of the purification tank body; and the second support block is fixedly connected to the outer surface of the purification tank body.
[0014] As a further embodiment of this utility model: the right end of the fixing rod is threaded to the lower end of the left side surface of the fixing tube, and the scraper is movably attached to the inner surface of the purification tank body and the conical hopper.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This invention features a scraping mechanism; during stirring, the scraper does not rotate with the stirring rod, avoiding scraper wear and extending its service life; after stirring, the scraper and stirring rod are synchronized by fixing bolts, effectively scraping away residual alkali and adhering precipitates, avoiding secondary pollution or reaction dead zones caused by material accumulation, significantly improving tank cleaning efficiency, reducing manual cleaning difficulty, and ensuring the separation effect of precipitates and filtrate in subsequent filtration processes, thus extending the continuous operation cycle of the equipment. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of an alkaline solution purification device for filtering impurities.
[0018] Figure 2 A cross-sectional view of an alkaline solution purification device for filtering impurities;
[0019] Figure 3 This is a schematic diagram of the purification mechanism in an alkaline solution purification device for filtering impurities.
[0020] Figure 4 This is a schematic diagram of the scraping mechanism in an alkaline solution purification device for filtering impurities.
[0021] In the diagram: 1. Purification tank body; 2. Tank cover; 3. Valve 1; 4. C-shaped seat; 5. Motor; 6. Stirring rod; 7. Conical hopper; 8. Valve 2; 9. Purification mechanism; 10. Annular plate; 11. Support frame; 12. Filter plate; 13. Support block 1; 14. Support bolt; 15. Support block 2; 16. Scraper mechanism; 17. Fixing pipe; 18. Seat bearing; 19. Fixing bolt; 20. Scraper; 21. Fixing rod; 22. Scraper. Detailed Implementation
[0022] Please see Figures 1-3 In this embodiment of the present invention, an alkaline solution purification device for filtering impurities includes a purification tank body 1 and a tank cover 2 fixed to the upper end of the purification tank body 1. A valve 3 communicating with the interior of the purification tank body 1 is fixed to the lower end of the purification tank body 1. A C-shaped seat 4 is fixed to the upper surface of the tank cover 2, and a motor 5 is fixed to the upper surface of the C-shaped seat 4. A stirring rod 6 is fixed to the output end of the motor 5. The stirring rod 6 movably penetrates the upper surface of the tank cover 2 and is located inside the purification tank body 1. A conical hopper 7 is fixed to the inner surface of the purification tank body 1, and the stirring rod 6 is located above the conical hopper 7. A valve 8 communicating with the interior of the conical hopper 7 is fixed to the lower end of the conical hopper 7. The interior of the purification tank body 1 is located below the conical hopper 7. A purification mechanism 9 is provided, which includes an annular plate 10. The annular plate 10 movably passes through the left side surface of the purification tank body 1, and the left side surface of the annular plate 10 is flush with the outer surface of the purification tank body 1. A support frame 11 is fixedly connected to the right side surface of the annular plate 10. The outer surface of the support frame 11 movably fits against the inner surface of the purification tank body 1. A filter plate 12 is fixedly connected inside the support frame 11. Support blocks 13 are fixedly connected to both the front and rear sides of the annular plate 10. A support bolt 14 is movably connected through the left side surface of the support block 13. A support block 15 is threadedly sleeved on the outside of the support bolt 14 on the right side of the support block 13. The support block 15 is fixedly connected to the outer surface of the purification tank body 1.
[0023] The tank cover 2 is provided with a feed pipe for the alkaline solution and precipitant to be purified to be discharged into the purification tank body 1;
[0024] The precipitant can be a sulfide, which reacts with heavy metal ions (such as nickel, copper, lead, etc.) in the waste alkaline solution to form insoluble sulfide precipitates, or it can be a hydroxide, which adjusts the pH value to cause metal ions to form hydroxide precipitates. The choice depends mainly on the requirements.
[0025] Both valve 1 (3) and valve 2 (8) are preferably electric valves;
[0026] Motor 5 is used to drive the stirring rod 6 to rotate, so as to mix and stir the alkaline solution and precipitant to ensure that the reaction is complete;
[0027] Valve 28 is opened to discharge alkali and precipitate;
[0028] Filter plate 12 is used for filtration, allowing alkaline solution to pass through and filtering out the precipitate;
[0029] After unscrewing the support bolt 14, the annular plate 10 can be pulled to the left to disassemble the entire support frame 11 and its internal filter plate 12 for easy cleaning.
[0030] Valve 3 is used to discharge the alkaline solution after it is opened.
[0031] exist Figure 1 , Figure 2 and Figure 4 In the middle: The upper surface of the tank cover 2 is provided with a scraping mechanism 16 located inside the C-shaped seat 4. The scraping mechanism 16 includes a fixed tube 17, which movably passes through the upper surface of the tank cover 2. The stirring rod 6 movably passes through the fixed tube 17. A seat bearing 18 is installed on the outside of the fixed tube 17 and is fixedly connected to the upper surface of the tank cover 2. A fixing bolt 19 is movably connected above the seat bearing 18 on the front surface of the fixed tube 17. The rear end of the fixing bolt 19 is threadedly connected to the inside of the stirring rod 6. A scraping component 20 is provided at the lower end of the left side surface of the fixed tube 17. The scraping component 20 includes a fixed rod 21. The right end of the fixed rod 21 is threadedly connected to the lower end of the left side surface of the fixed tube 17. A scraper 22 is fixedly connected to the left end of the fixed rod 21. The scraper 22 movably fits against the inner surface of the purification tank body 1 and the conical hopper 7.
[0032] The pedestal bearing 18 includes a bearing housing and a bearing fixed inside the bearing housing. The bearing includes an outer bearing ring and an inner bearing ring that rotates inside the outer bearing ring. The outer bearing ring is fixed in the bearing housing, and the fixing tube 17 is fixed in the inner bearing ring. Therefore, the pedestal bearing 18 and the fixing tube 17 are in a state of mutual rotation.
[0033] The surface of the stirring rod 6 is provided with a threaded hole that matches the fixing bolt 19;
[0034] After stirring is complete, turn off the motor 5, rotate the fixed tube 17 so that the hole on it is aligned with the threaded hole on the surface of the stirring rod 6, pass the fixing bolt 19 through the hole on the fixed tube 17 and screw it into the threaded hole to fix the fixed tube 17 and the stirring rod 6 together. Then turn on the motor 5 to drive the stirring rod 6 to rotate, and the fixed tube 17 will also rotate, thereby driving the scraper 20 to clean the inner wall of the purification tank 1 and the conical hopper 7, scraping off the adhering alkali and sediment.
[0035] The scraper 22 includes a plate body and an elastic pad fixed to the plate body. The plate body is fixed to the fixing rod 21, and the elastic pad is attached to the inner wall of the purification tank 1 and the conical hopper 7.
[0036] The working principle of this utility model is as follows: The alkaline solution to be purified and the precipitant are added into the purification tank body 1 through the feed pipe of the tank cover 2. The motor 5 is started to drive the stirring rod 6 to rotate, so that the alkaline solution and the precipitant are fully mixed and reacted to generate precipitate. After the reaction is completed, the motor 5 is turned off, and the fixing bolt 19 is screwed into the threaded hole of the stirring rod 6 to fix the fixing pipe 17. The motor 5 is then started again to drive the stirring rod 6 and the fixing pipe 17 to rotate synchronously, so that the elastic pad of the scraper 22 scrapes off the alkaline solution and precipitate adhering to the inner wall of the purification tank body 1 and the conical hopper 7. Then, the valve 2 is opened to discharge the mixture to the filter plate 12 below the conical hopper 7 for filtration. The alkaline solution is discharged through the valve 3 after passing through the filter plate 12, and the precipitate is trapped on the filter plate 12. During cleaning, the valve 2 is closed, the support bolt 14 is unscrewed and the annular plate 10 is pulled to the left to pull out the support frame 11 and the filter plate 12 as a whole, thus completing the cleaning and recycling of the precipitate.
[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be included within the protection scope of the present utility model.
[0038] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. An alkaline solution purification device for filtering impurities, comprising a purification tank body (1) and a tank cover (2) fixed to the upper end of the purification tank body (1), wherein a valve (3) connected to the lower end of the purification tank body (1) is fixedly connected, a C-shaped seat (4) is fixedly connected to the upper surface of the tank cover (2), a motor (5) is fixedly connected to the upper surface of the C-shaped seat (4), a stirring rod (6) is fixedly connected to the output end of the motor (5), a conical hopper (7) is fixedly connected to the inner surface of the purification tank body (1), a valve (8) connected to the lower end of the conical hopper (7) is fixedly connected to the lower end of the conical hopper (7), and a purification mechanism (9) is provided inside the purification tank body (1) below the conical hopper (7); Its features are, The upper surface of the can cover (2) is provided with a scraping mechanism (16) located inside the C-shaped seat (4). The scraping mechanism (16) includes a fixed tube (17). A seat bearing (18) is installed on the outside of the fixed tube (17). A fixing bolt (19) is movably connected to the front surface of the fixed tube (17) above the seat bearing (18). A scraping component (20) is provided at the lower end of the left side surface of the fixed tube (17).
2. The alkaline solution purification device for filtering impurities according to claim 1, characterized in that, The purification mechanism (9) includes an annular plate (10), a support frame (11) is fixedly connected to the right side surface of the annular plate (10), a filter plate (12) is fixedly connected inside the support frame (11), a support block one (13) is fixedly connected to both the front and rear sides of the annular plate (10), a support bolt (14) is movably connected to the left side surface of the support block one (13), and a support block two (15) is threadedly connected to the outside of the support bolt (14) on the right side of the support block one (13).
3. The alkaline solution purification device for filtering impurities according to claim 1, characterized in that, The scraping component (20) includes a fixing rod (21), and a scraper (22) is fixedly connected to the left end of the fixing rod (21).
4. The alkaline solution purification device for filtering impurities according to claim 1, characterized in that, The stirring rod (6) moves through the upper surface of the tank cover (2) and is located inside the purification tank body (1). The stirring rod (6) is located above the conical bucket (7). The fixing tube (17) moves through the upper surface of the tank cover (2). The stirring rod (6) moves through the fixing tube (17). The seat bearing (18) is fixed to the upper surface of the tank cover (2). The rear end of the fixing bolt (19) is threaded into the interior of the stirring rod (6).
5. The alkaline solution purification device for filtering impurities according to claim 2, characterized in that, The annular plate (10) extends through the left side surface of the purification tank body (1), and the left side surface of the annular plate (10) is flush with the outer surface of the purification tank body (1). The outer surface of the support frame (11) is movably attached to the inner surface of the purification tank body (1), and the second support block (15) is fixed to the outer surface of the purification tank body (1).
6. The alkaline solution purification device for filtering impurities according to claim 3, characterized in that, The right end of the fixing rod (21) is threaded to the lower end of the left side surface of the fixing tube (17), and the scraper (22) is movably attached to the inner surface of the purification tank body (1) and the conical bucket (7).